JLG 1930ES, 2032ES, 2632ES, 2646ES, 3246ES Scissor Lift Service Manual
202 pages · Publication 31217119
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What's inside
From the manual's own table of contents: 235 sections, 296 entries. See sample pages (PDF, 645 KB)
General1 topic
- Machine Specifications
Model Dimensions2 topics
- Torque Requirements
- Lubrication
Pressure Settings1 topic
- Limit Switches
High Drive Speed Cutout5 topics
- Cylinder Specifications
- Major Component Weights
- Critical Stability Weights
- Thread Locking Compound
- Torque Charts
Metric Fastener Torque Chart (Continued)1 topic
- Machine Preparation, Inspection, and Maintenance
Preventative Maintenance1 topic
- Service and Guidelines
Show all 236 sections
Lubrication and Servicing1 topic
- Lubrication and Information
Lubrication Specifications1 topic
- Cylinder Drift Test
Cylinder Drift2 topics
- Pins and Composite Bearing Repair Guidelines
- Preventive Maintenance and Inspection Schedule
Footnotes1 topic
- Traction System
Theory of Operation1 topic
- Pump/Motor - Theory of Operation
Pump Motor Electrical Evaluation1 topic
- Drive Motor Electrical Evaluation
Power Module Electrical Evaluation1 topic
- Torque Hub
Assembly Tools2 topics
- Drive Motor Cable Routing
- Electric Drive Motor Service
Drive Motor Reassembly1 topic
- Power Module - ZAPI
ZAPI Power Module Electrical Evaluation1 topic
- MDI (Multifunction Digital Indicator) and Brake Release
Removal1 topic
- Battery Removal
Battery Maintenance and Safety Practices1 topic
- Battery Charger
Battery Charger Maintenance1 topic
- Battery Charger/Inverter (Option)
Battery Charger/Inverter Troubleshooting1 topic
- Limit Switch Locations
Rotary Angle Sensor Replacement1 topic
- Ground Control Station
Tilt Sensor Replacement4 topics
- Scissor Arms and Platform Positioning and Support
- Platform Removal
- Scissor Arms Removal
- Platform Control Station
Joystick Controller2 topics
- Cylinders - Theory of Operation
- Valves - Theory of Operation
Manual Descent Valve1 topic
- Cylinder Checking Procedure
Cylinders Without Counterbalance Valves and Steer Cylinder2 topics
- Lift Pressure Setting Procedure
- Hydraulic Oil Fill
Slide Block Lubrication2 topics
- Lift Cylinder Removal
- Cylinder Repair
Motor Removal2 topics
- Diagnostic Port
- Hand Held Analyzer
Machine Setup1 topic
- Tilt Sensor Calibration
Failure Troubleshooting for The Field2 topics
- Tilt Sensor Electrical Evaluation
- Elevation Angle Sensor Electrical Evaluation
Tilt vs. Allowed Height Evaluation8 topics
- Elevation Sensor Calibration
- Updating Software
- Troubleshooting
- Machine Model Adjustment
- Machine Configuration Programming Information
- Introduction
- DTC Index
- DTC Check Tables
9-9 Hardware2 topics
- General
- Multimeter Basics
Procedure2 topics
- Applying Silicone Dielectric Compound to Amp Connectors
- Dielectric Grease Application
Exceptions1 topic
- AMP Connector
Service - Voltage Reading1 topic
- Working With Deutsch Connectors
HD30/HDP20 Series Disassembly1 topic
- Switches
Switch Wiring - Low Side, High Side2 topics
- Electrical Schematics
- Hydraulic Schematic
Inside this manual
Real pages from this service manual (202 pages). Open the sample pages (PDF, 644 KB)
- Specifications, page 23: SECTION 1 - SPECIFICATIONS
- Troubleshooting, page 134: SECTION 5 - JLG CONTROL SYSTEM
- Diagram, page 188: SECTION 7 - GENERAL ELECTRICAL INFORMATION & SCHEMATICS
- Color page, page 107: SECTION 4 - HYDRAULICS
- Color page, page 70: SECTION 3 - CHASSIS & SCISSOR ARMS
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 202 pages
Quantity one is the manual described above.
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60-day returns
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).