JLG 2032ES, 2632ES Scissor Lift Parts Manual

Name: JLG 2032ES, 2632ES Scissor Lift Parts Manual
Brand: MidWestTech
SKU: 3121682_Rev_P
Price: 69.81 USD
Availability: InStock

490 pages · Publication 3121682_Rev_P

$69.81

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Models: 2032ES, 2632ES
Manual type: Parts Manual
Pages: 490
Publication: 3121682_Rev_P
Condition: Brand new

JLG 2032ES, 2632ES Scissor Lift Parts Manual, publication 3121682_Rev_P

What's inside

From the manual's own table of contents: 77 sections, 180 entries. See sample pages (PDF, 696 KB)

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General36 topics

SECTION 1 - FRAME
FIGURE 1-1. STEERING INSTALLATION (USA AND MEXICO BUILT MACHINES)
FIGURE 1-2. STEERING INSTALLATION (BELGIUM AND CHINA BUILT MACHINES)
FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION
FIGURE 1-4. DRIVE HUB AND MODULE INSTALLATION (BELGIUM BUILT MACHINES ONLY)
FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY
FIGURE 1-6. HUB ASSEMBLY - REAR
FIGURE 1-7. TIRE AND WHEEL ASSEMBLY
FIGURE 1-8. POTHOLE PROTECTION INSTALLATION - NON-UL
FIGURE 1-9. POTHOLE PROTECTION INSTALLATION - UL
CSA, JAPANESE AND UL SPECS)
CSA SPECS)
ANSI EXPORT, CSA AND CE SPECS)
CHARGER (ANSI AND CSA SPECS)
FIGURE 1-14. BATTERY CHARGER INSTALLATION WITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC)
EXPORT AND KOREA SPECS)
KOREA SPECS)
FIGURE 1-18. BATTERY CHARGER INSTALLATION WITH CHINESE PLUG (CHINESE SPEC)
FIGURE 1-19. BATTERY CHARGER ASSEMBLY - DELTA-Q
FIGURE 1-20. BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE
FIGURE 1-21. CHARGER (INVERTER) INSTALLATION (ANSI, ANSI EXPORT, CSA SPECS)
FIGURE 1-23. BATTERY CHARGER INSTALLATION - GREEN POWER (CHINESE PLUG) (CHINESE SPECS)
FIGURE 1-24. BATTERY CHARGER INSTALLATION - GREEN POWER (LOCALLY SUPPLIED PLUG) (KOREA SPECS)
FIGURE 1-25. BATTERY CHARGER INSTALLATION - GREEN POWER (110V PLUG) (JAPANESE SPECS)
FIGURE 1-26. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL)
FIGURE 1-27. LADDER INSTALLATION - 2032ES
FIGURE 1-28. LADDER INSTALLATION - 2632ES
SECTION 2 - GROUND COMPONENTS
Present, SN M200000100 to Present)
FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (SN B200000100 through B200023311)
FIGURE 2-5. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (SN 0200000001 through 0200241828)
FIGURE 2-6. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (SN B200000100 through B200021650)
FIGURE 2-8. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPECS) (SN 1200025021 to Present)
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (SN B200000100 through B200021650)
FIGURE 2-16. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING COVERS)
FIGURE 2-17. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL LOCKING COVERS)

FIGURE 2-18. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING COVERS)

FIGURE 2-19. BATTERIES INSTALLATION - AGM VISION AND EVG TYPE - 220 AH RATING (NON-LOCKING COVERS)

FIGURE 2-21. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-LOCKING COVERS)

FIGURE 2-22. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-UL LOCKING COVERS)

FIGURE 2-23. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS)

FIGURE 2-24. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-LOCKING COVERS)

FIGURE 2-25. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING COVERS)

FIGURE 2-26. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS)

FIGURE 2-27. BATTERIES INSTALLATION - 220 AH RATING WITHOUT BATTERIES (NON LOCKING COVERS)

FIGURE 2-28. BATTERY TRAY ASSEMBLY - NON-UL

FIGURE 2-29. BATTERY TRAY ASSEMBLY - UL

FIGURE 2-30. BATTERY COVER ASSEMBLY - NON-LOCKING

FIGURE 2-31. BATTERY COVER ASSEMBLY - LOCKING

FIGURE 2-32. BRAKE DISCONNECT AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATION

FIGURE 2-33. BRAKE CABLE INSTALLATION (OPTIONAL)

SECTION 3 - SCISSORS ARMS

MACHINES)

FIGURE 3-8. SCISSORS ARMS ASSEMBLY - 2032ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)57 topics

SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION - WITH INSIDE EXTENSION RAILS AND WITHOUT LSS
FIGURE 4-2. PLATFORM INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND WITHOUT LSS
FIGURE 4-3. PLATFORM INSTALLATION - WITH INSIDE EXTENSION RAILS AND WITH LSS
FIGURE 4-4. PLATFORM INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND WITH LSS
FIGURE 4-5. PLATFORM AND EXTENSION ASSEMBLY - WITH INSIDE EXTENSION RAILS
FIGURE 4-6. PLATFORM AND EXTENSION ASSEMBLY - WITH OUTSIDE EXTENSION RAILS
FIGURE 4-9. LATCH ASSEMBLY - WITH OUTSIDE EXTENSION RAILS
FIGURE 4-10. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS AND CHAIN GATE
FIGURE 4-11. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS, HANDLE AND CHAIN GATE
FIGURE 4-12. RAIL KIT - WITH INSIDE EXTENSION RAILS AND CHAIN GATE
FIGURE 4-13. RAIL KIT - WITH INSIDE EXTENSION RAILS, HANDLE AND CHAIN GATE
FIGURE 4-14. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE
FIGURE 4-15. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE
FIGURE 4-16. RAILS INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE
FIGURE 4-17. RAIL KIT - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE
FIGURE 4-18. RAIL KIT - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE
FIGURE 4-19. RAIL KIT - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE
FIGURE 4-20. PLATFORM CONSOLE ASSEMBLY
FIGURE 4-21. PLATFORM CONSOLE ASSEMBLY
FIGURE 4-22. DRIVE/STEER CONTROLLER ASSEMBLY
FIGURE 4-23. PLATFORM CONSOLE HANGER INSTALLATION (OPTIONAL)
FIGURE 4-24. WORKSTATION WITHOUT DC CONVERTER INSTALLATION - 2032ES/2632ES
FIGURE 4-25. WORKSTATION WITH DC CONVERTER INSTALLATION - 2032ES ONLY
FIGURE 4-26. WORKSTATION WITH DC CONVERTER INSTALLATION - 2632ES ONLY
FIGURE 4-27. ELECTRICIAN'S TREE INSTALLATION
FIGURE 4-28. LOW HEIGHT DRIVE CUTOUT - 2032ES (JAPANESE SPECS ONLY)
FIGURE 4-29. LOW HEIGHT DRIVE CUTOUT - 2632ES (JAPANESE SPECS ONLY)
FIGURE 4-30. OVERHEAD PROTECTION AND LOW HEIGHT DRIVE CUTOUT - 2032ES (KOREAN SPECS ONLY)
FIGURE 4-31. OVERHEAD PROTECTION AND LOW HEIGHT DRIVE CUTOUT - 2632ES (KOREAN SPECS ONLY)
FIGURE 4-32. OVERHEAD SWITCH KIT (FRONT) (Prior to SN B200046827)
FIGURE 4-33. OVERHEAD SWITCH KIT (REAR) (Prior to SN B200046827)
FIGURE 4-34. OVERHEAD SWITCH KIT (FRONT/REAR) (SN B200046827 to Present)
FIGURE 4-35. PANEL INSTALLATION (ANSI, ANSI EXPORT, CHINESE, CSA AND KOREA SPECS)
FIGURE 4-36. PANEL INSTALLATION (AUSTRALIAN, CE AND JAPANESES SPECS)
FIGURE 4-37. PIPE RACKS INSTALLATION (FACTORY INSTALLED)
FIGURE 4-38. PIPE RACK INSTALLATION (FACTORY INSTALLED)
FIGURE 4-39. QUIK WELDER INSTALLATION (2032ES)
FIGURE 4-40. QUIK WELDER INSTALLATION (2632ES)
FIGURE 4-41. QUIK WELDER READY INSTALLATION (2032ES)
FIGURE 4-42. QUIK WELDER READY INSTALLATION (2632ES)
SECTION 5 - CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY - 2032ES (TEXAS HYDRAULICS)
FIGURE 5-2. LIFT CYLINDER ASSEMBLY - 2032ES WITH STANDARD HYDRAULIC OIL (SERTA)
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - 2032ES WITH STANDARD HYDRAULIC OIL (SH-PAC)
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - 2032ES WITH BIODEGRADEABLE HYDRAULIC OIL (SERTA)
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - 2032ES WITH BIODEGRADEABLE HYDRAULIC OIL (SH-PAC)
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - 2632ES (TEXAS HYDRAULICS)
FIGURE 5-7. LIFT CYLINDER ASSEMBLY - 2632ES WITH STANDARD HYDRAULIC OIL (SERTA)
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - 2632ES WITH STANDARD HYDRAULIC OIL (SH-PAC)
FIGURE 5-9. LIFT CYLINDER ASSEMBLY - 2632ES WITH BIODEGRADEABLE HYDRAULIC OIL (SERTA)
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - 2632ES WITH BIODEGRADEABLE HYDRAULIC OIL (SH-PAC)
FIGURE 5-11. STEER CYLINDER ASSEMBLY (SERTA)
FIGURE 5-12. STEER CYLINDER ASSEMBLY (SH-PAC)
SECTION 6 - HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM LIST
SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V GFI

FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GRD (ANSI EXPORT SPEC ONLY)

FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)

FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC ONLY)

Show all 78 sections

FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC ONLY)

FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GRD (CE SPEC ONLY)

FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GRD (CE SPEC ONLY)

FIGURE 7-9. AC BOX AT PLATFORM INSTALLATION - 220V (ANSI EXPORT AND CHINESE SPEC ONLY)

FIGURE 7-10. BATTERY CABLE KIT

FIGURE 7-11. BRAKE DISCONNECT HARNESS

FIGURE 7-12. BREAKER BOX KIT WITH TWO BREAKERS (CE SPEC ONLY)

FIGURE 7-13. BREAKER BOX KIT WITH THREE BREAKERS (CE SPEC ONLY)

FIGURE 7-14. CABLES INSTALLATION - 2032ES

FIGURE 7-15. CABLES INSTALLATION - 2032ES

FIGURE 7-16. CABLES INSTALLATION - 2032ES

FIGURE 7-17. CABLES INSTALLATION - 2032ES

FIGURE 7-18. CABLES INSTALLATION - 2032ES

FIGURE 7-19. CABLES INSTALLATION - 2032ES

FIGURE 7-20. CABLES INSTALLATION - 2632ES

FIGURE 7-21. CABLES INSTALLATION - 2632ES

FIGURE 7-22. CABLES INSTALLATION - 2632ES

FIGURE 7-23. CABLES INSTALLATION - 2632ES

FIGURE 7-24. CABLES INSTALLATION - 2632ES

FIGURE 7-25. CABLES INSTALLATION - 2632ES

FIGURE 7-26. CHARGER CORD PLUG INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)

FIGURE 7-27. CHARGER CORD PLUG INSTALLATION - 220V IEC BLUE (CE SPEC)

FIGURE 7-28. CHARGER CORD PLUG INSTALLATION - 220V AFSINT 107 (CE SPEC)

FIGURE 7-29. CHARGER CORD PLUG INSTALLATION - 220V CEE7 SIDE GROUND (CE SPEC)

FIGURE 7-30. CHARGER CORD PLUG INSTALLATION - 220V POST GROUND (CE SPEC)

FIGURE 7-31. CHARGER CORD PLUG INSTALLATION (KOREA SPEC)

FIGURE 7-32. CHASSIS HARNESS

FIGURE 7-33. CHASSIS HARNESS - UL SPEC

FIGURE 7-34. CYLINDER HARNESS

FIGURE 7-35. DRIVE CABLE ASSEMBLY

FIGURE 7-36. DRIVE FIELD CONNECTION HARNESS

to Present, SN M200000100 to Present)

FIGURE 7-40. GROUND TO PLATFORM HARNESS - 2032ES

FIGURE 7-41. GROUND TO PLATFORM HARNESS - 2032ES

FIGURE 7-42. GROUND TO PLATFORM HARNESS - 2632ES

FIGURE 7-43. GROUND TO PLATFORM HARNESS - 2632ES

FIGURE 7-44. LOAD SENSE HARNESS

FIGURE 7-45. MDI (MULTIFUNCTION DIGITAL INDICATOR) HARNESS

FIGURE 7-46. PLATFORM BOX HARNESS

FIGURE 7-48. PLATFORM CABLE ASSEMBLY (SN 0200262519 to Present, SN M20010205 to Present)

FIGURE 7-49. PUMP POWER CABLE ASSEMBLY

FIGURE 7-50. RECEPTACLE BOX KIT - 110V GFI

FIGURE 7-51. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)

FIGURE 7-52. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)

FIGURE 7-53. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)

FIGURE 7-54. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)

FIGURE 7-55. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)

FIGURE 7-56. WORKSTATION POWER HARNESS

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (ENGLISH)

FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH)

FIGURE 8-3. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/SPANISH)

FIGURE 8-4. DECAL INSTALLATION - CE SPEC (ENGLISH)

FIGURE 8-5. DECAL INSTALLATION - CHINA SPEC (GB)10 topics

FIGURE 8-6. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)
FIGURE 8-7. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)
FIGURE 8-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)
FIGURE 8-9. DECAL INSTALLATION - LATIN AMERICAN SPEC (ENGLISH/SPANISH)
FIGURE 8-10. DECAL INSTALLATION - OPTIONS
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (490 pages). Open the sample pages (PDF, 695 KB)

Sample pages from the JLG 2032ES, 2632ES Scissor Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 302: SECTION 5 - CYLINDER
Parts illustration, page 330: SECTION 5 - CYLINDER
Parts illustration, page 379: FIGURE 7-20. CABLES INSTALLATION - 2632ES

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 2032ES, 2632ES are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121682_Rev_P$69.81

Service manuals

Service Manual 3121656 · 180 pagesCovers 1930ES, 2032ES, 2632ES, 2646ES, 3246ESSerial: 1930ES:-M200040098, 1930ES:1200025021-1200034934, 1930ES:B200020297-B200065574, 2032ES:-0200267365, 2032ES:-1200034952, 2032ES:-B200062300, 2032ES:-M200039290, 2632ES:-0200267365, 2632ES:-1200034952, 2632ES:-B200062300, 2632ES:-M200039290, 2646ES:-M200039292, 2646ES:0200239382-0200266434, 2646ES:1200025021-1200034967, 2646ES:B200020297-B200065817, 3246ES:-M200039292, 3246ES:0200239382-0200266434, 3246ES:1200025021-1200034967, 3246ES:B200020297-B200065817;1930ES:0200239382-0200266334, Exclude Serial Number Range: B200062709-B200062718, B200062942-B200062945, B200063186-B200063187, B200063320-B200063329, B200063447-B200063451, B200063517, B200063988-200063997, B200064002, B200064009, B200064220, B200064415, B200064615, B200064803-B200064804, B200065172-B200065173, B200066124, M200038006-M200038008$69.61Details

Service Manual 31215074 · 202 pagesCovers 1930ES, 2032ES, 2632ES, 2646ES, 3246ES$69.83Details

Service Manual 31217119 · 202 pagesCovers 1930ES, 2032ES, 2632ES, 2646ES, 3246ES$69.81Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 490 pages

Quantity one is the manual described above.

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