JLG 25.5, 2505H, G5-18A Telehandler Parts Manual

Name: JLG 25.5, 2505H, G5-18A Telehandler Parts Manual
Brand: MidWestTech
SKU: 31200725
Price: 69.61 USD
Availability: InStock

418 pages · Publication 31200725

$69.61

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Models: 25.5, 2505H, G5-18A
Serial coverage: 0160051045, 0160051047, 0160051049, 0160051194, 0160051359, 0160053000-0160091003, 0160091013-0160091021, Exclude Serial Number Range: 0160088263, 0160088264
Manual type: Parts Manual
Pages: 418
Publication: 31200725
Condition: Brand new

JLG 25.5, 2505H, G5-18A Telehandler Parts Manual, publication 31200725

What's inside

From the manual's own table of contents: 43 sections, 139 entries. See sample pages (PDF, 626 KB)

Search the contents

General51 topics

SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS
FIGURE 1-3. LICENSE PLATE HOLDER INSTALLATION
FIGURE 1-4. HITCHES
FIGURE 1-5. HITCH ASSEMBLY
FIGURE 1-6. HITCH ASSEMBLY
SECTION 2 - BOOM
FIGURE 2-1. BOOM ASSEMBLY - COMPONENTS
FIGURE 2-2. BOOM ASSEMBLY - PADS AND SHIMS
FIGURE 2-3. QUICK COUPLER
FIGURE 2-4. UNIVERSAL QUICK COUPLER
SECTION 3 - ATTACHMENTS
FIGURE 3-1. STANDARD CARRIAGE
FIGURE 3-2. UNIVERSAL STANDARD CARRIAGE
FIGURE 3-3. SIDE TILT CARRIAGE
FIGURE 3-4. UNIVERSAL SIDE TILT CARRIAGE (G5-18A)
FIGURE 3-5. UNIVERSAL SIDE SHIFT CARRIAGE
FIGURE 3-6. FORKS
FIGURE 3-10. LIGHT MATERIAL BUCKETS
FIGURE 3-11. BUCKETS MP 4 IN
FIGURE 3-12. FORK MOUNTED HOOK
FIGURE 3-13. UNIVERSAL HITCH ATTACHMENT
FIGURE 3-14. SIDE SHIFT CARRIAGE ASSEMBLY (2505H)
FIGURE 3-15. CRANE HOOK
FIGURE 3-16. REFLECTIVE PLATES INSTALLATION (FORKS)
FIGURE 3-17. REFLECTIVE PLATES INSTALLATION (BUCKET) (ITALY)
FIGURE 3-18. CARRIAGE 360 DEG ROTATION
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE INSTALLATION
FIGURE 4-4. RADIATOR INSTALLATION
FIGURE 4-5. AIR CLEANER INSTALLATION
FIGURE 4-6. EXHAUST INSTALLATION
FIGURE 4-7. EXHAUST INSTALLATION
FIGURE 4-8. ENGINE HEATER INSTALLATION
FIGURE 4-9. LUBRICITY DOSER INSTALLATION
FIGURE 4-10. FILTER, PRECLEANER
FIGURE 4-11. AIR SHUT OFF VALVE INSTALLATION
SECTION 5 - DRIVE TRAIN
FIGURE 5-1. DRIVE TRAIN INSTALLATION
FIGURE 5-2. FRONT AXLE ASSEMBLY
FIGURE 5-3. CENTRAL HOUSING AND STEERING
FIGURE 5-4. DIFFERENTIAL
FIGURE 5-5. HUB REDUCTION
FIGURE 5-6. BRAKES
FIGURE 5-7. REAR AXLE ASSEMBLY
FIGURE 5-8. CENTRAL HOUSING AND STEERING
FIGURE 5-9. DIFFERENTIAL
FIGURE 5-10. HUB REDUCTION
FIGURE 5-11. FENDER INSTALLATION
FIGURE 5-12. TIRES AND RIMS

SECTION 6 - CAB

FIGURE 6-1. CAB INSTALLATION

FIGURE 6-3. ENCLOSED CAB INSTALLATION

FIGURE 6-4. CAB INTERIOR

FIGURE 6-5. OVERHEAD CONSOLE INSTALLATION

FIGURE 6-6. SUSPENSION SEAT

FIGURE 6-7. SUSPENSION SEAT (OPEN CAB) (SN 0160083100 to Present)

FIGURE 6-8. WIPER INSTALLATION

FIGURE 6-9. HEATER AND AC

FIGURE 6-10. HEATER AND AC

FIGURE 6-11. AC CONDENSER INSTALLATION

FIGURE 6-12. AC SYSTEM INSTALLATION

FIGURE 6-13. HEATER ASSEMBLY

FIGURE 6-14. HEATER ASSEMBLY WITH AC

SECTION 7 - CONTROLS

FIGURE 7-1. BRAKE

FIGURE 7-2. ACCELERATOR

FIGURE 7-3. STEERING COLUMN

FIGURE 7-4. BOOM JOYSTICK

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. SUPPLY CIRCUIT

FIGURE 8-2. DUMP CIRCUIT

FIGURE 8-3. STEER SELECT

Show all 44 sections

FIGURE 8-4. SERVICE/PARK BRAKE

FIGURE 8-5. BOOM JOYSTICK (G5-18A)

FIGURE 8-7. LIFT CYLINDER (G5-18A)

FIGURE 8-9. EXTEND/RETRACT CYLINDER

FIGURE 8-10. TILT AND COMPENSATING

FIGURE 8-11. AUXILIARY HYDRAULICS

FIGURE 8-12. REAR AUXILIARY HYDRAULICS

FIGURE 8-13. AUXILIARY HYDRAULICS PRESSURE RELIEF

FIGURE 8-14. HYDRAULIC TANK BREATHER INSTALLATION

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-11. FORK LOCKING CYLINDER

FIGURE 9-12. SIDE TILT CARRIAGE CYLINDER AND GRAPPLE BUCKET CYLINDER

FIGURE 9-13. UNIVERSAL SIDE SHIFT CYLINDER

FIGURE 9-14. MAIN CONTROL VALVE

FIGURE 9-15. FRONT DRIVE MOTOR

FIGURE 9-16. HYDROSTATIC DRIVE PUMP

FIGURE 9-17. GEAR PUMP

FIGURE 9-18. DIVERTOR VALVE

FIGURE 9-19. STEERING SELECT VALVE

FIGURE 9-20. PILOT SELECT VALVE45 topics

FIGURE 9-21. BRAKE VALVES
FIGURE 9-22. MP BUCKET CYLINDER
FIGURE 9-23. AIR SHUT OFF VALVE
SECTION 10 - ELECTRICAL
FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION
FIGURE 10-2. BOOM AND FRAME ELECTRICAL INSTALLATION
FIGURE 10-3. CAB ELECTRICAL INSTALLATION
FIGURE 10-4. CAB SWITCHES
FIGURE 10-5. WORK LIGHTS
FIGURE 10-6. DRIVE LIGHTS
FIGURE 10-7. ENGINE HARNESS
FIGURE 10-8. FRAME HARNESS
FIGURE 10-9. FRAME OPTION HARNESS
FIGURE 10-12. CAB ROOF HARNESS
FIGURE 10-13. ROOF WORKLIGHT HARNESS
FIGURE 10-14. BOOM WORKLIGHT HARNESS
FIGURE 10-15. BEACON WORKLIGHT HARNESS
FIGURE 10-16. BOOM AUX HARNESS
FIGURE 10-17. LSI BOOM SENSOR HARNESS
FIGURE 10-18. IGNITION SWITCH JUMPER HARNESS
FIGURE 10-19. MODE SELECT HARNESS
FIGURE 10-20. HEATER JUMPER HARNESS
FIGURE 10-21. CLEARSKY ASSEMBLY
FIGURE 10-22. REVERSE SENSING SYSTEM INSTALLATION G5-18A
FIGURE 10-23. REVERSE SENSOR HARNESS G5-18A
FIGURE 10-24. TELEMATICS HARNESS INSTALLATION
FIGURE 10-25. TELEMATICS INSTALLATION, UNITED RENTALS
FIGURE 10-26. CLEARSKY CONTROLLER (Prior to SN 0160082511)
FIGURE 10-27. AC CONDENSER HARNESS
FIGURE 10-28. TELEMATICS HARNESS
FIGURE 10-29. TELEMATICS INSTALLATION
FIGURE 10-30. TELEMATIC GATEWAY HARNESS
FIGURE 10-31. CLEAR SKY INSTALLATION
FIGURE 10-32. CLEARSKY TELEMATICS HARNESS
FIGURE 10-33. CLEARSKY INSTALLATION 3-WIRE
FIGURE 10-34. CONTROL ACCESSORY
FIGURE 10-35. AIR SHUT OFF VALVE FRAME HARNESS
FIGURE 10-36. AIR SHUT OFF VALVE HARNESS
SECTION 11 - DECALS
FIGURE 11-1. CAB AND FRAME DECALS
FIGURE 11-2. BOOM DECALS
FIGURE 11-3. CLEARSKY DECAL INSTALLATION
SECTION 12 - RECOMMENDED SPARE PARTS
FIGURE 12-1. RECOMMENDED SPARE PARTS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (418 pages). Open the sample pages (PDF, 624 KB)

Sample pages from the JLG 25.5, 2505H, G5-18A Telehandler Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 229: SECTION 8 - HYDRAULIC CIRCUITS
Parts illustration, page 295: FIGURE 10-3. CAB ELECTRICAL INSTALLATION
Parts illustration, page 397: SECTION 11 - DECALS

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Your model

This manual: Parts Manual 31200725$69.61

Service manuals

Service Manual 31200926 · 274 pagesCovers 25.5, 2505H, G5-18ASerial: 0160051045, 0160051047, 0160051049, 0160051194, 0160051359, 0160053000-0160091003, 0160091013-0160091021, Exclude Serial Number Range: 0160088263, 0160088264$69.65Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 418 pages

Quantity one is the manual described above.

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