JLG 2505, G5-18A Telehandler Parts Manual

Name: JLG 2505, G5-18A Telehandler Parts Manual
Brand: MidWestTech
SKU: 31200360
Price: 69.51 USD
Availability: InStock

340 pages · Publication 31200360

$69.51

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Models: 2505, G5-18A
Serial coverage: Prior to 0160053000, 1160002737, Exclude Serial Number Range: 0160051045, 0160051047, 0160051049, 0160051194, 0160051359
Manual type: Parts Manual
Pages: 340
Publication: 31200360
Condition: Brand new

JLG 2505, G5-18A Telehandler Parts Manual, publication 31200360

What's inside

From the manual's own table of contents: 33 sections, 103 entries. See sample pages (PDF, 632 KB)

Search the contents

General52 topics

SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME SHROUDING AND ATTACHING PARTS
FIGURE 1-2. FRAME COVERS, SHROUDING AND ATTACHING PARTS
FIGURE 1-3. ENGINE POD INSULATION - 2505
FIGURE 1-4. AXLE AND FENDER INSTALLATION
FIGURE 1-5. HITCHES
FIGURE 1-7. LICENSE PLATE HOLDER INSTALLATION (Prior to SN 0160037440)
FIGURE 1-8. LICENSE PLATE HOLDER INSTALLATION (SN 0160037440 to Present)
FIGURE 1-9. REAR ENGINE COVER
SECTION 2 - BOOM
FIGURE 2-1. BOOM ASSEMBLY - COMPONENTS
FIGURE 2-2. BOOM ASSEMBLY - PADS AND SHIMS
FIGURE 2-3. BOOM PIN INSTALLATION
FIGURE 2-4. QUICK COUPLER
FIGURE 2-5. UNIVERSAL QUICK COUPLER
SECTION 3 - ATTACHMENTS
FIGURE 3-1. STANDARD CARRIAGE
FIGURE 3-2. UNIVERSAL STANDARD CARRIAGE
FIGURE 3-3. SIDE TILT CARRIAGE
FIGURE 3-4. UNIVERSAL SIDE TILT CARRIAGE - G5-18A
FIGURE 3-5. UNIVERSAL SIDE SHIFT CARRIAGE
FIGURE 3-6. FORKS
FIGURE 3-7. GRAPPLE BUCKET
FIGURE 3-8. GRAPPLE BUCKET - 2505
FIGURE 3-9. GRAPPLE BUCKET
FIGURE 3-10. LIGHT MATERIAL BUCKETS
FIGURE 3-11. FORK MOUNTED HOOK
FIGURE 3-12. UNIVERSAL HITCH ATTACH
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE INSTALLATION
FIGURE 4-2. ENGINE ASSEMBLY
FIGURE 4-4. PERKINS ENGINE (ULS) (G5-18A)
FIGURE 4-5. PERKINS ENGINE (LS) (2505)
FIGURE 4-6. RADIATOR/OIL COOLER INSTALLATION
FIGURE 4-7. AIR CLEANER INSTALLATION
FIGURE 4-8. EXHAUST INSTALLATION
SECTION 5 - DRIVE TRAIN
FIGURE 5-1. FRONT AXLE ASSEMBLY
FIGURE 5-2. FRONT DIFFERENTIAL AND CENTRAL HOUSING
FIGURE 5-3. FRONT HUB REDUCTION
FIGURE 5-4. FRONT BRAKES
FIGURE 5-5. FRONT STEERING COMPONENTS
FIGURE 5-6. REAR AXLE ASSEMBLY
FIGURE 5-7. REAR DIFFERENTIAL
FIGURE 5-8. REAR HUB REDUCTION AND CENTRAL HOUSING
FIGURE 5-9. REAR STEERING COMPONENTS
FIGURE 5-10. DRIVESHAFT INSTALLATION
FIGURE 5-11. TIRES AND RIMS
SECTION 6 - CAB
FIGURE 6-1. CAB INSTALLATION
FIGURE 6-3. ENCLOSED CAB INSTALLATION
FIGURE 6-4. REAR HINGED WINDOW INSTALLATION

FIGURE 6-5. SUSPENSION SEAT

FIGURE 6-6. WIPER INSTALLATION

FIGURE 6-7. HEATER AND AC - CAB

FIGURE 6-8. HEATER AND AC INSTALLATION - ENGINE POD

FIGURE 6-9. OVERHEAD CONSOLE

SECTION 7 - CONTROLS

FIGURE 7-1. BOOM JOYSTICK

FIGURE 7-2. STEERING COLUMN AND ATTACHING PARTS

FIGURE 7-3. ACCELERATOR PEDAL ASSEMBLY

FIGURE 7-4. BRAKE ASSEMBLY

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. SUPPLY CIRCUIT

FIGURE 8-4. STEER SELECT

FIGURE 8-5. SERVICE/PARK BRAKE

FIGURE 8-12. EXTEND/RETRACT CYLINDER

FIGURE 8-13. TILT AND COMPENSATING

FIGURE 8-14. AUXILIARY HYDRAULICS

Present)

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-3. EXTEND/RETRACT CYLINDER

FIGURE 9-4. TILT CYLINDER

FIGURE 9-5. COMPENSATING CYLINDER

FIGURE 9-6. HYDRAULIC QUICK COUPLER CYLINDER

Show all 34 sections

FIGURE 9-7. ROTATE/SIDE TILT CARRIAGE CYLINDER AND GRAPPLE BUCKET CYLINDER

FIGURE 9-8. UNIVERSAL SIDE SHIFT CYLINDER

FIGURE 9-9. MAIN CONTROL VALVE

FIGURE 9-10. FRONT DRIVE MOTOR

FIGURE 9-11. HYDROSTATIC TRANSMISSION

FIGURE 9-13. DIVERTOR VALVE (SN 0160037453 to Present)

FIGURE 9-14. STEERING SELECT VALVE

FIGURE 9-15. STEERING SELECT VALVE

FIGURE 9-19. BRAKE VALVES

SECTION 10 - ELECTRICAL18 topics

FIGURE 10-1. ELECTRICAL INSTALLATION
FIGURE 10-2. ROAD LIGHTS INSTALLATION
FIGURE 10-3. WORK LIGHTS INSTALLATION
FIGURE 10-4. CAB SWITCHES
FIGURE 10-5. CAB FUSE HOLDER
to Present)
FIGURE 10-14. ROOF WORKLIGHT HARNESS (Prior to SN 0160037441)
FIGURE 10-15. ROOF WORKLIGHT HARNESS (SN 0160037441 to Present)
FIGURE 10-16. BOOM WORKLIGHTS HARNESS
FIGURE 10-17. AC SYSTEM HARNESS
FIGURE 10-20. SPEEDOMETER SENSOR INSTALLATION - 2505 (SN 0160042694 to Present)
FIGURE 10-23. FUNCTION CUTOUT JUMP HARNESS
FIGURE 10-24. HEATER JUMPER HARNESS
SECTION 11 - DECALS
FIGURE 11-1. FRAME AND BOOM DECALS
SECTION 12 - RECOMMENDED SPARE PARTS
FIGURE 12-1. RECOMMENDED SPARE PARTS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (340 pages). Open the sample pages (PDF, 631 KB)

Sample pages from the JLG 2505, G5-18A Telehandler Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 21: SECTION 1 - FRAME AND ATTACHING PARTS
Parts illustration, page 151: SECTION 6 - CAB
Parts illustration, page 201: SECTION 8 - HYDRAULIC CIRCUITS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

Your model

This manual: Parts Manual 31200360$69.51

Service manuals

Service Manual 31200361 · 198 pagesCovers G5-18A, 2505$69.65Details

Service Manual 31200452 · 230 pagesCovers 2505, G5-18ASerial: Prior to 0160053000, 1160002737, Exclude Serial Number Range: 0160051045, 0160051047, 0160051049, 0160051194, 0160051359$69.91Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 340 pages

Quantity one is the manual described above.

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Other editions and similar models

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