JLG G5-18A, 2505 Telehandler Service Manual
198 pages · Publication 31200361
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What's inside
From the manual's own table of contents: 9 sections, 77 entries. See sample pages (PDF, 463 KB)
Safety Practices7 topics
- Introduction
- Disclaimer
- Operation & Safety Manual
- Do Not Operate Tags
- Safety Information
- Safety Instructions
- Safety Decals
General Information and Specifications8 topics
- Replacement Parts and Warranty Information
- Specifications
- Fluids, Lubricants and Capacities
- Maintenance Schedules
- Lubrication Schedule
- Thread Locking Compound
- Torque Charts
- Hydraulic Connection Assembly and Torque Specification
Boom7 topics
- Boom System Component Terminology
- Boom System - Two Section Boom
- Boom Assembly Maintenance
- Boom Wear Pads
- Quick Attach Assembly
- Forks
- Troubleshooting
Cab and Covers5 topics
- Operator’s Cab and Covers Component Terminology
- Operator’s Cab
- Cab Components
- Cab Removal
- Cab Installation
Axles, Drive Shafts, Wheels and Tires7 topics
- Axle, Drive Shaft and Wheel Component Terminology
- General Information
- Axle Assemblies
- Drive Shafts
- Wheels and Tires
- Steering Adjustment
- Brakes
Transmission6 topics
- Transmission Assembly Component Terminology
- Transmission Description
- Transmission Specifications
- Transmission Replacement
- Transmission Filter Replacement
- Towing a Disabled Machine
Engine: Perkins 1104D-44T8 topics
- Engine Serial Number
- Specifications and Maintenance Information
- Engine Cooling System
- Engine Electrical System
- Fuel System
- Engine Exhaust and Air Cleaner System
- Engine Replacement
- Engine Coupler
Hydraulic System9 topics
- Hydraulic Component Terminology
- Hoses, Tube Lines, Fittings, Etc
- Hydraulic Pressure Diagnosis
- Hydraulic Schematics
- Hydraulic Reservoir
- Hydraulic System Pump
- Front Drive Motor
- Valves and Manifolds
- Hydraulic Cylinders
Electrical System11 topics
- Electrical Component Terminology
- Fuses and Relays
- Electrical System Schematics
- Circuit Breakdowns
- Engine Start Circuit
- Charging Circuit
- Electrical System Components
- Window Wiper/Washer
- Cab Heater and Fan
- Switches, Solenoids and Senders
- Telematics Gateway
Inside this manual
Real pages from this service manual (198 pages). Open the sample pages (PDF, 462 KB)
- Specifications, page 16: Engine Performance Specifications
- Troubleshooting, page 136: Engine: Perkins 1104D-44T
- Diagram, page 172: Electrical System
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 198 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).