JLG 2646ES, 3246ES Scissor Lift Parts Manual

Name: JLG 2646ES, 3246ES Scissor Lift Parts Manual
Brand: MidWestTech
SKU: 31215077
Price: 69.63 USD
Availability: InStock

342 pages · Publication 31215077

$69.63

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Models: 2646ES, 3246ES
Manual type: Parts Manual
Pages: 342
Publication: 31215077
Condition: Brand new

JLG 2646ES, 3246ES Scissor Lift Parts Manual, publication 31215077

What's inside

From the manual's own table of contents: 48 sections, 145 entries. See sample pages (PDF, 668 KB)

Search the contents

General48 topics

SECTION 1 - FRAME
FIGURE 1-1. STEERING INSTALLATION (BELGIUM, CHINA AND MEXICO BUILT MACHINES)
FIGURE 1-2. DRIVE HUB AND MODULE INSTALLATION (CHINA AND MEXICO BUILT MACHINES)
FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION (BELGIUM BUILT MACHINES ONLY)
FIGURE 1-4. DRIVE MOTOR/HUB ASSEMBLY
FIGURE 1-5. HUB ASSEMBLY - REAR
FIGURE 1-6. TIRE AND WHEEL ASSEMBLY
FIGURE 1-7. POTHOLE PROTECTION INSTALLATION - NON-UL
FIGURE 1-8. POTHOLE PROTECTION INSTALLATION - UL
KOREA AND UL SPECS)
KOREA SPECS)
CSA, CE AND KOREA SPECS)
FIGURE 1-12. BATTERY CHARGER INSTALLATION - DELTA-Q WITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC)
(ANSI EXPORT AND KOREA SPECS)
EXPORT AND KOREA SPECS)
CSA SPECS)
CHARGER (ANSI AND CSA SPECS)
FIGURE 1-17. BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE
FIGURE 1-18. CHARGER (INVERTER) INSTALLATION (ANSI, ANSI EXPORT, CSA SPECS)
FIGURE 1-19. BATTERY CHARGER INSTALLATION - GREEN POWER (CHINESE PLUG) (CHINA SPECS)
FIGURE 1-20. BATTERY CHARGER INSTALLATION - GREEN POWER (LOCALLY SUPPLIED PLUG) (KOREA SPECS)
FIGURE 1-21. BATTERY CHARGER INSTALLATION - GREEN POWER (110V PLUG) (JAPANESE SPECS)
FIGURE 1-22. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL)
FIGURE 1-23. LADDER INSTALLATION
SECTION 2 - GROUND COMPONENTS
FIGURE 2-1. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CHINA AND MEXICO BUILT MACHINES)
FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (BELGIUM BUILT MACHINES)
FIGURE 2-3. GROUND CONTROL BOX ASSEMBLY - LSS
FIGURE 2-4. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING COVERS)
FIGURE 2-5. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL LOCKING COVERS)
FIGURE 2-6. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING COVERS)
FIGURE 2-7. BATTERIES INSTALLATION - AGM VISION AND EVG TYPE - 220 AH RATING (NON-LOCKING COVERS)
FIGURE 2-9. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-LOCKING COVERS)
FIGURE 2-10. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-UL LOCKING COVERS)
FIGURE 2-11. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS)
FIGURE 2-12. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON LOCKING COVERS)
FIGURE 2-13. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING COVERS)
FIGURE 2-14. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS)
FIGURE 2-15. BATTERIES INSTALLATION - 220 AH RATING WITHOUT BATTERIES (NON LOCKING COVERS)
FIGURE 2-16. BATTERY TRAY ASSEMBLY - NON-UL
FIGURE 2-17. BATTERY TRAY ASSEMBLY - UL
FIGURE 2-18. BATTERY COVER ASSEMBLY - NON-LOCKING
FIGURE 2-19. BATTERY COVER ASSEMBLY - LOCKING
FIGURE 2-20. BRAKE DISCONNECT AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATION
FIGURE 2-21. BRAKE CABLE INSTALLATION (OPTIONAL)
SECTION 3 - SCISSOR ARMS
BUILT MACHINES)
MACHINES)

FIGURE 3-6. SCISSORS ARMS ASSEMBLY - 2646ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)

BUILT MACHINES)

MACHINES)

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - WITH INSIDE EXTENSION RAILS AND WITH LSS

FIGURE 4-2. PLATFORM INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND WITH LSS

FIGURE 4-3. PLATFORM AND EXTENSION ASSEMBLY - WITH INSIDE EXTENSION RAILS

FIGURE 4-4. PLATFORM AND EXTENSION ASSEMBLY - WITH OUTSIDE EXTENSION RAILS

FIGURE 4-5. LATCH ASSEMBLY - WITH INSIDE EXTENSION RAILS

FIGURE 4-6. LATCH ASSEMBLY - WITH OUTSIDE EXTENSION RAILS

FIGURE 4-7. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE

FIGURE 4-8. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE

FIGURE 4-9. RAILS INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE

FIGURE 4-10. RAIL KIT - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE

FIGURE 4-11. RAIL KIT - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE

FIGURE 4-12. RAIL KIT - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE

FIGURE 4-13. PLATFORM CONSOLE ASSEMBLY

FIGURE 4-14. DRIVE/STEER CONTROLLER ASSEMBLY

FIGURE 4-15. PLATFORM CONSOLE HANGER INSTALLATION (OPTIONAL)

FIGURE 4-16. WORKSTATION WITHOUT DC CONVERTER INSTALLATION

FIGURE 4-17. ELECTRICIAN'S TREE INSTALLATION

FIGURE 4-18. VISE INSTALLATION (ELECTRICAL, PLUMBERS AND PLANT PACKAGE)

FIGURE 4-19. LOW HEIGHT DRIVE CUTOUT (JAPANESE SPECS ONLY)

Show all 49 sections

FIGURE 4-20. OVERHEAD PROTECTION AND LOW HEIGHT DRIVE CUTOUT (KOREA SPECS ONLY) (PVC 1910)

FIGURE 4-21. OVERHEAD PROTECTION AND LOW HEIGHT DRIVE CUTOUT (KOREA SPECS ONLY) (PVC 2004)

FIGURE 4-22. OVERHEAD SWITCH KIT (FRONT/REAR)

FIGURE 4-23. PANEL INSTALLATION (ANSI, ANSI EXPORT, CHINA, CSA AND KOREA SPECS)

FIGURE 4-24. PANEL INSTALLATION (AUSTRALIAN, CE, CHINA AND JAPANESES SPECS)

FIGURE 4-25. PIPE RACKS INSTALLATION (FACTORY INSTALLED)

FIGURE 4-26. PIPE RACK INSTALLATION (FACTORY INSTALLED)

FIGURE 4-27. QUIK WELDER INSTALLATION

FIGURE 4-28. QUIK WELDER READY INSTALLATION

SECTION 5 - CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY - 2646ES WITH STANDARD HYDRAULIC OIL (SH-PAC)

FIGURE 5-2. LIFT CYLINDER ASSEMBLY - 2646ES WITH BIODEGRADEABLE HYDRAULIC OIL (SERTA)

FIGURE 5-3. LIFT CYLINDER ASSEMBLY - 2646ES WITH BIODEGRADEABLE HYDRAULIC OIL (SH-PAC)

FIGURE 5-4. LIFT CYLINDER ASSEMBLY - 3246ES WITH STANDARD HYDRAULIC OIL (SH-PAC)

FIGURE 5-5. LIFT CYLINDER ASSEMBLY - 3246ES WITH BIODEGRADEABLE HYDRAULIC OIL (SERTA)

FIGURE 5-6. LIFT CYLINDER ASSEMBLY - 3246ES WITH BIODEGRADEABLE HYDRAULIC OIL (SH-PAC)

FIGURE 5-7. STEER CYLINDER ASSEMBLY (SH-PAC)

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI

FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GRD (ANSI EXPORT SPEC ONLY)

FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)

FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC ONLY)

FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC ONLY)49 topics

FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GRD (CE SPEC ONLY)
FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GRD (CE SPEC ONLY)
FIGURE 7-9. AC BOX AT PLATFORM INSTALLATION - 220V (ANSI EXPORT AND CHINA SPECS ONLY)
FIGURE 7-10. BATTERY CABLE KIT
FIGURE 7-11. BRAKE DISCONNECT HARNESS
FIGURE 7-12. BREAKER BOX KIT WITH TWO BREAKERS (CE SPEC ONLY)
FIGURE 7-13. BREAKER BOX KIT WITH THREE BREAKERS (CE SPEC ONLY)
FIGURE 7-14. CABLES INSTALLATION
FIGURE 7-15. CABLES INSTALLATION
FIGURE 7-16. CHARGER CORD PLUG INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)
FIGURE 7-17. CHARGER CORD PLUG INSTALLATION - 220V IEC BLUE (CE SPEC)
FIGURE 7-18. CHARGER CORD PLUG INSTALLATION - 220V AFSINT 107 (CE SPEC)
FIGURE 7-20. CHARGER CORD PLUG INSTALLATION - 220V POST GROUND (CE SPEC)
FIGURE 7-21. CHARGER CORD PLUG INSTALLATION (KOREA SPEC)
FIGURE 7-22. CHARGER HARNESS TO CHASSIS HARNESS
FIGURE 7-23. CHARGER HARNESS TO BATTERY
FIGURE 7-24. CHASSIS HARNESS
FIGURE 7-25. CYLINDER HARNESS
FIGURE 7-26. DRIVE CABLE ASSEMBLY
FIGURE 7-27. DRIVE FIELD CONNECTION HARNESS
FIGURE 7-28. ES HARNESS (CAN SPLICE)
FIGURE 7-29. GROUND CONTROL BOX HARNESS
FIGURE 7-30. GROUND TO PLATFORM HARNESS
FIGURE 7-31. GROUND TO PLATFORM HARNESS
FIGURE 7-32. MDI (MULTIFUNCTION DIGITAL INDICATOR) HARNESS
FIGURE 7-33. PLATFORM BOX HARNESS
FIGURE 7-34. PLATFORM CABLE ASSEMBLY
FIGURE 7-35. PUMP POWER CABLE ASSEMBLY
FIGURE 7-36. RECEPTACLE BOX KIT - 110V GFI
FIGURE 7-37. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
FIGURE 7-38. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
FIGURE 7-39. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
FIGURE 7-41. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)
SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (ENGLISH)
FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH)
FIGURE 8-3. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/SPANISH)
FIGURE 8-4. DECAL INSTALLATION - CE SPEC (ENGLISH)
FIGURE 8-5. DECAL INSTALLATION - CHINA SPEC (GB)
FIGURE 8-6. DECAL INSTALLATION - CHINA SPEC (CHINESE/ENGLISH)
FIGURE 8-7. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)
FIGURE 8-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)
FIGURE 8-9. DECAL INSTALLATION - LATIN AMERICAN SPEC (ENGLISH/SPANISH)
FIGURE 8-10. DECAL INSTALLATION – OPTIONS
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (342 pages). Open the sample pages (PDF, 667 KB)

Sample pages from the JLG 2646ES, 3246ES Scissor Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 196: SECTION 5 - CYLINDER
Parts illustration, page 216: SECTION 5 - CYLINDER
Parts illustration, page 321: SECTION 8 - DECALS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 2646ES, 3246ES are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215077$69.63

Service manuals

Service Manual 3121166 · 218 pagesCovers 1930ES, 2030ES, 2630ES, 2646ES, 3246ESSerial: Prior to 0200239382, Prior to 1200025021, Prior to B200020297$69.95Details

Service Manual 3121656 · 180 pagesCovers 1930ES, 2032ES, 2632ES, 2646ES, 3246ESSerial: 1930ES:-M200040098, 1930ES:1200025021-1200034934, 1930ES:B200020297-B200065574, 2032ES:-0200267365, 2032ES:-1200034952, 2032ES:-B200062300, 2032ES:-M200039290, 2632ES:-0200267365, 2632ES:-1200034952, 2632ES:-B200062300, 2632ES:-M200039290, 2646ES:-M200039292, 2646ES:0200239382-0200266434, 2646ES:1200025021-1200034967, 2646ES:B200020297-B200065817, 3246ES:-M200039292, 3246ES:0200239382-0200266434, 3246ES:1200025021-1200034967, 3246ES:B200020297-B200065817;1930ES:0200239382-0200266334, Exclude Serial Number Range: B200062709-B200062718, B200062942-B200062945, B200063186-B200063187, B200063320-B200063329, B200063447-B200063451, B200063517, B200063988-200063997, B200064002, B200064009, B200064220, B200064415, B200064615, B200064803-B200064804, B200065172-B200065173, B200066124, M200038006-M200038008$69.61Details

Service Manual 31215074 · 202 pagesCovers 1930ES, 2032ES, 2632ES, 2646ES, 3246ES$69.83Details

Service Manual 31217119 · 202 pagesCovers 1930ES, 2032ES, 2632ES, 2646ES, 3246ES$69.81Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 342 pages

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