MidWestTechService, Parts and Operator's Manuals, in stock and ready to ship!
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3+

JLG 2646ES, 3246ES Scissor Lift Parts Manual

498 pages · Publication 3121683

$69.57
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Models
2646ES, 3246ES
Serial coverage
  • Prior to M200039292, 0200239382-0200266434, 1200025021-1200034967, B200020297-B200065817, Exclude Serial Number Range: B200062942-B200062945, B200063186-B200063187, B200063320-B200063329, B200063447-B200063451, B200063517, B200063988-200063997, B200064002, B200064009, B200064220, B200064415, B200064615, B200064803-B200064804, B200065172-B200065173, B200066124, M200038007-M200038008
  • B200062709-B200062718
Manual type
Parts Manual
Pages
498
Publication
3121683
Condition
Brand new
JLG 2646ES, 3246ES Scissor Lift Parts Manual, publication 3121683

What's inside

From the manual's own table of contents: 70 sections, 159 entries. See sample pages (PDF, 715 KB)

General29 topics
  • SECTION 1 - FRAME
  • FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION
  • FIGURE 1-4. DRIVE HUB AND MODULE INSTALLATION (BELGIUM BUILT MACHINES ONLY)
  • FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY
  • FIGURE 1-6. HUB ASSEMBLY - REAR
  • FIGURE 1-7. TIRE AND WHEEL ASSEMBLY
  • FIGURE 1-8. POTHOLE PROTECTION INSTALLATION - NON-UL
  • FIGURE 1-9. POTHOLE PROTECTION INSTALLATION - UL
  • CSA, JAPANESE AND UL SPECS)
  • CSA SPECS)
  • CSA & CE SPECS)
  • CHARGER (ANSI AND CSA SPECS)
  • EXPORT AND KOREA SPECS)
  • KOREA SPECS)
  • FIGURE 1-19. BATTERY CHARGER INSTALLATION WITH CHINESE PLUG (CHINESE SPEC)
  • FIGURE 1-20. BATTERY CHARGER ASSEMBLY - DELTA-Q
  • FIGURE 1-21. BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE
  • FIGURE 1-22. CHARGER (INVERTER) INSTALLATION (ANSI, ANSI EXPORT, CSA SPECS)
  • FIGURE 1-24. BATTERY CHARGER INSTALLATION - GREEN POWER (CHINESE PLUG) (CHINESE SPECS)
  • FIGURE 1-25. BATTERY CHARGER INSTALLATION - GREEN POWER (LOCALLY SUPPLIED PLUG) (KOREA SPECS)
  • FIGURE 1-26. BATTERY CHARGER INSTALLATION - GREEN POWER (110V PLUG) (JAPANESE SPECS)
  • FIGURE 1-27. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL)
  • FIGURE 1-28. LADDER INSTALLATION
  • SECTION 2 - GROUND COMPONENTS
  • FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - NO LSS (SN B200020297 through B200023345)
  • FIGURE 2-5. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (SN 0200239382 through 0200241828)
  • FIGURE 2-6. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPEC) (SN B200020297 through B200021650)
  • FIGURE 2-8. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CE SPECS) (SN 1200025021 to Present)
  • FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY - LSS (CE SPECS) (SN B200020297 through B200021650)
FIGURE 2-16. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING COVERS)
FIGURE 2-17. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL LOCKING COVERS)
FIGURE 2-18. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING COVERS)
FIGURE 2-19. BATTERIES INSTALLATION - AGM VISION AND EVG TYPE - 220 AH RATING (NON-LOCKING COVERS)
FIGURE 2-21. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-LOCKING COVERS)
FIGURE 2-22. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-UL LOCKING COVERS)
FIGURE 2-23. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS)
FIGURE 2-24. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON LOCKING COVERS)
FIGURE 2-25. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING COVERS)
FIGURE 2-26. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS)
FIGURE 2-27. BATTERIES INSTALLATION - 220 AH RATING WITHOUT BATTERIES (NON LOCKING COVERS)
FIGURE 2-28. BATTERY TRAY ASSEMBLY - NON-UL
FIGURE 2-29. BATTERY TRAY ASSEMBLY - UL
FIGURE 2-30. BATTERY COVER ASSEMBLY - NON-LOCKING
FIGURE 2-31. BATTERY COVER ASSEMBLY - LOCKING
FIGURE 2-32. BRAKE DISCONNECT AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATION
FIGURE 2-33. BRAKE CABLE INSTALLATION (OPTIONAL)
SECTION 3 - SCISSOR ARMS34 topics
  • SECTION 4 - PLATFORM
  • FIGURE 4-1. PLATFORM INSTALLATION - WITH INSIDE EXTENSION RAILS AND WITHOUT LSS
  • FIGURE 4-2. PLATFORM INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND WITHOUT LSS
  • FIGURE 4-3. PLATFORM INSTALLATION - WITH INSIDE EXTENSION RAILS AND WITH LSS
  • FIGURE 4-4. PLATFORM INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND WITH LSS
  • FIGURE 4-5. PLATFORM AND EXTENSION ASSEMBLY - WITH INSIDE EXTENSION RAILS
  • FIGURE 4-6. PLATFORM AND EXTENSION ASSEMBLY - WITH OUTSIDE EXTENSION RAILS
  • FIGURE 4-9. LATCH ASSEMBLY - WITH OUTSIDE EXTENSION RAILS
  • FIGURE 4-10. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS AND CHAIN GATE
  • FIGURE 4-11. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS, HANDLE AND CHAIN GATE
  • FIGURE 4-12. RAIL KIT - WITH INSIDE EXTENSION RAILS AND CHAIN GATE
  • FIGURE 4-13. RAIL KIT - WITH INSIDE EXTENSION RAILS, HANDLE AND CHAIN GATE
  • FIGURE 4-14. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE
  • FIGURE 4-15. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE
  • FIGURE 4-16. RAILS INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE
  • FIGURE 4-17. RAIL KIT - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE
  • FIGURE 4-18. RAIL KIT - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE
  • to Present, SN B200041197 to Present)
  • FIGURE 4-21. PLATFORM CONSOLE ASSEMBLY
  • FIGURE 4-22. PLATFORM CONSOLE ASSEMBLY
  • FIGURE 4-23. DRIVE/STEER CONTROLLER ASSEMBLY
  • FIGURE 4-24. PLATFORM CONSOLE HANGER INSTALLATION (OPTIONAL)
  • FIGURE 4-25. WORKSTATION WITHOUT DC CONVERTER INSTALLATION
  • FIGURE 4-26. WORKSTATION WITH DC CONVERTER INSTALLATION
  • FIGURE 4-27. ELECTRICIAN'S TREE INSTALLATION
  • FIGURE 4-28. VISE INSTALLATION (ELECTRICAL, PLUMBERS AND PLANT PACKAGE)
  • FIGURE 4-29. LOW HEIGHT DRIVE CUTOUT (JAPANESE SPECS ONLY)
  • FIGURE 4-30. OVERHEAD PROTECTION AND LOW HEIGHT DRIVE CUTOUT (KOREA SPECS ONLY)
  • FIGURE 4-33. OVERHEAD SWITCH KIT (FRONT/REAR) (SN B200046830 to Present)
  • FIGURE 4-34. PANEL INSTALLATION (ANSI, ANSI EXPORT, CHINESE, CSA AND KOREA SPECS)
  • FIGURE 4-35. PANEL INSTALLATION (AUSTRALIAN, CE AND JAPANESES SPECS)
  • FIGURE 4-36. PIPE RACKS INSTALLATION (FACTORY INSTALLED)
  • FIGURE 4-37. PIPE RACK INSTALLATION (FACTORY INSTALLED)
  • FIGURE 4-38. QUIK WELDER INSTALLATION
FIGURE 4-39. QUIK WELDER READY INSTALLATION
SECTION 5 - CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY - 2646ES WITH STANDARD HYDRAULIC OIL (TEXAS HYDRAULICS)
FIGURE 5-2. LIFT CYLINDER ASSEMBLY - 2646ES WITH BIODEGRADEABLE HYDRAULIC OIL (TEXAS HYDRAULICS)
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - 3246ES WITH STANDARD HYDRAULIC OIL (TEXAS H YDRAULICS)
Show all 71 sections
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - 3246ES WITH BIODEGRADEABLE HYDRAULIC OIL (TEXAS HYDRAULICS)
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - 2646ES WITH STANDARD HYDRAULIC OIL (SERTA)
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - 2646ES WITH STANDARD HYDRAULIC OIL (SH-PAC)
FIGURE 5-7. LIFT CYLINDER ASSEMBLY - 2646ES WITH BIODEGRADEABLE HYDRAULIC OIL (SERTA)
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - 2646ES WITH BIODEGRADEABLE HYDRAULIC OIL (SH-PAC)
FIGURE 5-9. LIFT CYLINDER ASSEMBLY - 3246ES WITH STANDARD HYDRAULIC OIL (SERTA)
FIGURE 5-10. LIFT CYLINDER ASSEMBLY - 3246ES WITH STANDARD HYDRAULIC OIL (SH-PAC)
FIGURE 5-11. LIFT CYLINDER ASSEMBLY - 3246ES WITH BIODEGRADEABLE HYDRAULIC OIL (SERTA)
FIGURE 5-12. LIFT CYLINDER ASSEMBLY - 3246ES WITH BIODEGRADEABLE HYDRAULIC OIL (SH-PAC)
FIGURE 5-13. STEER CYLINDER ASSEMBLY (SERTA)
FIGURE 5-14. STEER CYLINDER ASSEMBLY (SH-PAC)
SECTION 6 - HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM LIST
SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 110V GFI
FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GRD (ANSI EXPORT SPEC ONLY)
FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)
FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC ONLY)
FIGURE 7-6. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC ONLY)
FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GRD (CE SPEC ONLY)
FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GRD (CE SPEC ONLY)
FIGURE 7-10. AC BOX AT PLATFORM INSTALLATION - 220V (ANSI EXPORT AND CHINESE SPECS ONLY)
FIGURE 7-11. BATTERY CABLE KIT
FIGURE 7-12. BRAKE DISCONNECT HARNESS
FIGURE 7-13. BREAKER BOX KIT WITH TWO BREAKERS (CE SPEC ONLY)
FIGURE 7-14. BREAKER BOX KIT WITH THREE BREAKERS (CE SPEC ONLY)
FIGURE 7-15. CABLES INSTALLATION
FIGURE 7-16. CABLES INSTALLATION
FIGURE 7-17. CABLES INSTALLATION
FIGURE 7-18. CABLES INSTALLATION
FIGURE 7-19. CABLES INSTALLATION
FIGURE 7-20. CABLES INSTALLATION
FIGURE 7-21. CHARGER CORD PLUG INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)
FIGURE 7-22. CHARGER CORD PLUG INSTALLATION - 220V IEC BLUE (CE SPEC)
FIGURE 7-23. CHARGER CORD PLUG INSTALLATION - 220V AFSINT 107 (CE SPEC)
FIGURE 7-24. CHARGER CORD PLUG INSTALLATION - 220V CEE7 POST GROUND (CE SPEC)
FIGURE 7-25. CHARGER CORD PLUG INSTALLATION - 220V POST GROUND (CE SPEC)
FIGURE 7-26. CHARGER CORD PLUG INSTALLATION (KOREA SPEC)
FIGURE 7-28. CHASSIS HARNESS (SN B200061739 to Present)
FIGURE 7-29. CHASSIS HARNESS - UL SPEC
FIGURE 7-30. CYLINDER HARNESS
FIGURE 7-31. DRIVE CABLE ASSEMBLY
FIGURE 7-32. DRIVE FIELD CONNECTION HARNESS
FIGURE 7-36. GROUND TO PLATFORM HARNESS
FIGURE 7-37. GROUND TO PLATFORM HARNESS
FIGURE 7-38. LSS HARNESS WITHOUT FUSE26 topics
  • FIGURE 7-39. LSS HARNESS WITH FUSE
  • FIGURE 7-40. MDI (MULTIFUNCTION DIGITAL INDICATOR) HARNESS
  • FIGURE 7-41. PLATFORM BOX HARNESS
  • FIGURE 7-44. PUMP POWER CABLE ASSEMBLY
  • FIGURE 7-45. RECEPTACLE BOX KIT - 110V GFI
  • FIGURE 7-46. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
  • FIGURE 7-47. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
  • FIGURE 7-48. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
  • FIGURE 7-50. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)
  • FIGURE 7-51. WORKSTATION POWER HARNESS
  • SECTION 8 - DECALS
  • FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (ENGLISH)
  • FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH)
  • FIGURE 8-3. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/SPANISH)
  • FIGURE 8-4. DECAL INSTALLATION - CE SPEC (ENGLISH)
  • FIGURE 8-5. DECAL INSTALLATION - CHINA SPEC (GB)
  • FIGURE 8-6. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)
  • FIGURE 8-7. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)
  • FIGURE 8-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)
  • FIGURE 8-9. DECAL INSTALLATION - LATIN AMERICAN SPEC (ENGLISH/SPANISH)
  • FIGURE 8-10. DECAL INSTALLATION – OPTIONS
  • SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
  • FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK
  • SECTION 10 - SPECIAL OPTIONS
  • FIGURE 10-1. SPECIAL OPTIONS
  • PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (498 pages). Open the sample pages (PDF, 713 KB)

Sample pages from the JLG 2646ES, 3246ES Scissor Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 316: SECTION 5 - CYLINDER
  • Parts illustration, page 344: SECTION 5 - CYLINDER
  • Parts illustration, page 393: SECTION 7 - ELECTRICAL

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 2646ES, 3246ES are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121683$69.57
Other manuals for the 2646ES, 3246ES

Service manuals

Details
Details
Details
Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 498 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

JLG 1930ES, 2030ES, 2630ES, 2646ES, 3246ESParts Manual · 3121246 · $69.75JLG 1930ES, 2030ES, 2630ES, 2646ES, 3246ESParts Manual · 3121247 · $69.83JLG 1930ES, 2030ES, 2630ES, 2646ES, 3246ESParts Manual · 3121248 · $69.59JLG 1930ES, 2030ES, 2630ES, 2646ES, 3246ESParts Manual · 3121275 · $69.75JLG 2646ES, 3246ESParts Manual · 31215077 · $69.63JLG 2646ES, 3246ESParts Manual · 3121683_Rev_Q · $69.71

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).