JLG 3614RS, 4017RS Telehandler Parts Manual

Name: JLG 3614RS, 4017RS Telehandler Parts Manual
Brand: MidWestTech
SKU: 31200939
Price: 129.51 USD
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1,262 pages · Publication 31200939

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Models: 3614RS, 4017RS
Serial coverage: Prior to 1160008791, Prior to E160000497
Manual type: Parts Manual
Pages: 1,262
Publication: 31200939
Condition: Brand new

JLG 3614RS, 4017RS Telehandler Parts Manual, publication 31200939

What's inside

From the manual's own table of contents: 13 sections, 379 entries. See sample pages (PDF, 601 KB)

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SECTION 1 - FRAME AND ATTACHING PARTS25 topics

FIGURE 1-1. FRAME INSTALLATION - 3614RS
FIGURE 1-2. FRAME INSTALLATION - 3614RS
FIGURE 1-4. FRAME INSTALLATION - 4017RS (74KW)
FIGURE 1-5. FRAME INSTALLATION - 4017RS (74KW)
FIGURE 1-6. FRAME INSTALLATION - 4017RS (55KW)
FIGURE 1-7. FRAME INSTALLATION - 4017RS (55KW)
FIGURE 1-10. ENCLOSURE GROUP INSTALLATION
FIGURE 1-11. MIRROR INSTALLATION - 3614RS
FIGURE 1-12. MIRROR INSTALLATION - 4017RS
FIGURE 1-13. REAR MIRROR INSTALLATION
FIGURE 1-14. MIRROR ASSEMBLY
FIGURE 1-15. BOOM PROP INSTALLATION
FIGURE 1-16. WHEEL CHOCK INSTALLATION
FIGURE 1-17. COUNTERWEIGHT INSTALLATION - 3614RS
FIGURE 1-18. COUNTERWEIGHT INSTALLATION - 4017RS
FIGURE 1-19. HOOD ASSEMBLY
FIGURE 1-20. SOUND SUPPRESSION INSTALLATION (LCAD, AFRICA AND MID EAST, PAC RIM)
FIGURE 1-21. SOUND SUPPRESSION INSTALLATION (EU, GERMANY, FRANCE, UK AND IRELAND)
FIGURE 1-23. CHASSIS COVER PLATE INSTALLATION - 3614RS
FIGURE 1-24. CHASSIS COVER PLATE INSTALLATION - 4017RS
FIGURE 1-25. LICENSE PLATE INSTALLATION
FIGURE 1-26. RETRIEVAL HITCH
FIGURE 1-27. HYDRAULIC TANK INSTALLATION
FIGURE 1-28. PAD LOCK
FIGURE 1-29. HITCH PIN ASSEMBLY

SECTION 2 - BOOM44 topics

FIGURE 2-1. BOOM INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
FIGURE 2-2. BOOM INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)
FIGURE 2-3. BOOM INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS)
FIGURE 2-4. BOOM INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)
FIGURE 2-5. BOOM ASSEMBLY - 3614RS (NO AUXILIARY HYDRAULICS)
FIGURE 2-6. BOOM ASSEMBLY - 3614RS (AUXILIARY HYDRAULICS)
FIGURE 2-7. BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS)
FIGURE 2-8. BOOM ASSEMBLY - 4017RS (AUXILIARY HYDRAULICS)
FIGURE 2-9. EXTEND CHAIN ASSEMBLY - 3614RS
FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) - 4017RS
FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) - 4017RS
FIGURE 2-12. RETRACT CHAIN ASSEMBLY - 3614RS
FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) - 4017RS
FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) - 4017RS
FIGURE 2-15. COVER PLATE INSTALLATION - 3614RS
FIGURE 2-16. COVER PLATE INSTALLATION - 4017RS
FIGURE 2-17. FIRST BOOM SECTION - 3614RS
FIGURE 2-18. FIRST BOOM SECTION - 4017RS
FIGURE 2-19. SECOND BOOM SECTION - 3614RS
FIGURE 2-20. SECOND BOOM SECTION - 4017RS
FIGURE 2-21. THIRD BOOM SECTION - 3614RS
FIGURE 2-22. THIRD BOOM SECTION - 4017RS
FIGURE 2-23. FOURTH BOOM SECTION - 4017RS
FIGURE 2-24. HOSE SUPPORT ASSEMBLY - 4017RS
FIGURE 2-25. MANUAL QUICK ATTACH
FIGURE 2-26. HYDRAULICS INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
FIGURE 2-27. HYDRAULICS INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)
FIGURE 2-28. HYDRAULICS INSTALLATION - 4017RS
FIGURE 2-29. HYDRAULICS ASSEMBLY - 4017RS
FIGURE 2-30. HYDRAULICS INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)
FIGURE 2-31. AUXILIARY LINES INSTALLATION
FIGURE 2-32. BOOM BRUSH INSTALLATION - 3614RS
FIGURE 2-33. BOOM BRUSH INSTALLATION - 4017RS
FIGURE 2-34. BOOM BRUSH BRACKET ASSEMBLY (1)
FIGURE 2-35. BOOM BRUSH BRACKET ASSEMBLY (2)
FIGURE 2-36. BOOM BRUSH BRACKET ASSEMBLY (3)
FIGURE 2-37. BOOM BRUSH BRACKET ASSEMBLY (4) - 3614RS
FIGURE 2-38. BOOM BRUSH BRACKET ASSEMBLY (5) - 3614RS
FIGURE 2-39. BOOM BRUSH BRACKET ASSEMBLY (6)
FIGURE 2-40. BOOM BRUSH BRACKET ASSEMBLY (7) - 4017RS
FIGURE 2-41. BOOM BRUSH BRACKET ASSEMBLY (8) - 4017RS
FIGURE 2-42. BOOM BRUSH BRACKET ASSEMBLY (9) - 4017RS
FIGURE 2-43. BOOM BRUSH BRACKET ASSEMBLY (10) - 4017RS
FIGURE 2-44. BOOM BRUSH BRACKET ASSEMBLY (11) - 4017RS

SECTION 3 - ATTACHMENTS27 topics

FIGURE 3-1. CARRIAGE
FIGURE 3-2. FORKS
FIGURE 3-3. FORKS TINES
FIGURE 3-10. INSTALLATION, CARRIAGE FORK POSITIONING
FIGURE 3-11. INSTALLATION, FORK AND HOOK - 3614RS
FIGURE 3-12. INSTALLATION, FORK AND HOOK - 4017RS
FIGURE 3-13. 4 TON FORK HOOK
FIGURE 3-14. STANDARD CARRIAGE INSTALLATION WITH LIFT LUG - 3614RS
FIGURE 3-15. STANDARD CARRIAGE INSTALLATION WITH LIFT LUG - 4017RS
FIGURE 3-16. 4T FORK AND HOOK CARRIAGE
FIGURE 3-17. MANITOU CARRIAGE INSTALLATION - 3614RS
FIGURE 3-18. MANITOU CARRIAGE INSTALLATION - 4017RS
FIGURE 3-19. MANITOU COUPLER INSTALLATION
FIGURE 3-20. MANITOU CARRIAGE
FIGURE 3-21. JCB CARRIAGE INSTALLATION - 3614RS
FIGURE 3-22. JCB CARRIAGE INSTALLATION - 4017RS
FIGURE 3-23. JCB COUPLER INSTALLATION
FIGURE 3-24. JCB COUPLING
FIGURE 3-25. JCB FORK ASSEMBLY
FIGURE 3-26. SIDE SHIFT CARRIAGE INSTALLATION - 3614RS
FIGURE 3-27. SIDE SHIFT CARRIAGE INSTALLATION - 4017RS
FIGURE 3-30. FORK TRANSPORT LATCH INSTALLATION
FIGURE 3-31. HOMOLOGATION INSTALLATION - 3614RS (GERMANY)
FIGURE 3-32. HOMOLOGATION WARNING PANEL INSTALLATION - 3614RS (GERMANY)
FIGURE 3-33. REFLECTIVE PLATES INSTALLATION (FORKS)
FIGURE 3-34. REFLECTIVE PLATES INSTALLATION (BUCKET) (ITALY)
FIGURE 3-35. BUCKET GUARD ACCESSORY (ITALY)

SECTION 4 - ENGINE AND ATTACHING PARTS27 topics

FIGURE 4-1. ENGINE AND TRANSMISSION INSTALLATION (ULS) - 74KW (SN 1160007024 through 1160007354)
FIGURE 4-2. ENGINE AND TRANSMISSION INSTALLATION (ULS) - 74KW (SN 1160007354 through 1160008518)
FIGURE 4-6. ENGINE AND TRANSMISSION INSTALLATION (ULS) - 55KW (SN E160000001 through E160000342, Excluding E160000328, E
FIGURE 4-7. ENGINE AND TRANSMISSION INSTALLATION (ULS) - 55KW (SN E160000342 through E160000496, Including E160000328, E
FIGURE 4-8. ENGINE MOUNTING INSTALLATION
FIGURE 4-9. HYDRAULIC PUMP INSTALLATION
FIGURE 4-10. TURBO SHIELD INSTALLATION
FIGURE 4-13. FUEL TANK INSTALLATION
FIGURE 4-14. FUEL TANK
FIGURE 4-15. COOLING SYSTEM INSTALLATION - 74KW
FIGURE 4-18. EXPANSION TANK
FIGURE 4-19. RADIATOR ASSEMBLY - 74KW
FIGURE 4-20. RADIATOR ASSEMBLY - 55KW
FIGURE 4-21. RADIATOR LINES INSTALLATION
FIGURE 4-22. RADIATOR LINES INSTALLATION - ARCTIC
FIGURE 4-23. TRANSMISSION COOLING INSTALLATION
FIGURE 4-24. THERMAL BYPASS INSTALLATION - ARCTIC
FIGURE 4-25. HEATER LINES INSTALLATION
FIGURE 4-26. HEATER BLOCK INSTALLATION - ARCTIC
FIGURE 4-27. ENGINE COOLANT HOSE INSTALLATION
FIGURE 4-28. AIR SYSTEM INSTALLATION - 74KW
FIGURE 4-31. AIR FILTER ASSEMBLY
FIGURE 4-32. AIR INTAKE FILTER
FIGURE 4-33. EXHAUST SYSTEM INSTALLATION (ULS) - 74KW
FIGURE 4-36. EXHAUST SYSTEM INSTALLATION (LS)
FIGURE 4-37. ENGINE OIL DRAIN INSTALLATION
FIGURE 4-39. ENGINE, DEUTZ 55 KW

SECTION 5 - DRIVETRAIN86 topics

FIGURE 5-1. AXLE INSTALLATION - 3614RS (74KW)
FIGURE 5-2. AXLE INSTALLATION, (NO FOAM FILL) - 4017RS (74KW)
FIGURE 5-3. AXLE INSTALLATION (FOAM FILL) - 4017RS (74KW)
FIGURE 5-6. DRIVE SHAFT INSTALLATION - 3614RS
FIGURE 5-7. DRIVE SHAFT INSTALLATION - 4017RS
FIGURE 5-9. FRONT AXLE, CENTRAL HOUSING - 3614RS
FIGURE 5-10. FRONT AXLE, DIFFERENTIAL - 3614RS
FIGURE 5-11. FRONT AXLE, HUB REDUCTION - 3614RS
FIGURE 5-12. FRONT AXLE, BRAKES - 3614RS
FIGURE 5-13. FRONT AXLE, STEERING - 3614RS
FIGURE 5-14. FRONT AXLE, TRUNION - 3614RS
FIGURE 5-15. FRONT AXLE, TRUNION KIT - 3614RS
FIGURE 5-16. DIFFERENTIAL KIT
FIGURE 5-41. REAR AXLE, CENTRAL HOUSING - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-42. REAR AXLE, DIFFERENTIAL - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-43. REAR AXLE, HUB REDUCTION - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-45. REAR AXLE, STEERING - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-46. REAR AXLE, TRUNION - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-47. REAR AXLE, TRUNION KIT - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-48. PISTON KIT
FIGURE 5-80. DIFFERENTIAL KIT
FIGURE 5-81. BRAKES PISTON KIT (LH)
FIGURE 5-82. BRAKES PISTON KIT (RH)
FIGURE 5-90. STEERING CASE KIT (LH)
FIGURE 5-91. STEERING CASE KIT (RH)
FIGURE 5-92. PLANET GEAR CARRIER KIT
FIGURE 5-93. RING GEAR SUPPORT KIT
FIGURE 5-101. STEERING CASE KIT, (LF, RR)
FIGURE 5-102. STEERING CASE KIT, (RF, LR)
FIGURE 5-103. PLANET GEAR CARRIER KIT
FIGURE 5-104. PLANET GEAR KIT
FIGURE 5-105. RING GEAR SUPPORT KIT
FIGURE 5-106. STEERING ADJUST BOLT KIT
FIGURE 5-107. TRUNION KIT
FIGURE 5-108. POWERSHIFT TRANSMISSION
FIGURE 5-109. POWERSHIFT TRANSMISSION, CONVERTER HOUSING
FIGURE 5-110. POWERSHIFT TRANSMISSION, TRANSMISSION PLATE
FIGURE 5-111. POWERSHIFT TRANSMISSION, TORQUE CONVERTER
FIGURE 5-112. POWERSHIFT TRANSMISSION, GEAR GROUP
FIGURE 5-113. POWERSHIFT TRANSMISSION, PUMP DRIVE
FIGURE 5-114. POWERSHIFT TRANSMISSION, CHARGE PUMP
FIGURE 5-115. POWERSHIFT TRANSMISSION, REVERSE IDLER
FIGURE 5-116. POWERSHIFT TRANSMISSION, FORWARD AND REVERSE SHAFT
FIGURE 5-117. POWERSHIFT TRANSMISSION, 3RD SHAFT
FIGURE 5-118. POWERSHIFT TRANSMISSION, 1ST & 2ND SHAFT
FIGURE 5-119. POWERSHIFT TRANSMISSION, OUTPUT SHAFT
FIGURE 5-120. POWERSHIFT TRANSMISSION, DROP BOX
FIGURE 5-121. POWERSHIFT TRANSMISSION, CONTROL
FIGURE 5-122. POWERSHIFT TRANSMISSION, MODULATION VALVE
FIGURE 5-123. POWERSHIFT TRANSMISSION, DRIVE PLATE
FIGURE 5-133. RH GOODYEAR WHEEL - 3614RS
FIGURE 5-134. LH GOODYEAR WHEEL - 3614RS
FIGURE 5-136. RH GOODYEAR WHEEL - 4017RS
FIGURE 5-137. LH GOODYEAR WHEEL - 4017RS
FIGURE 5-139. RH MICHELIN WHEEL - 3614RS
FIGURE 5-140. LH MICHELIN WHEEL - 3614RS
FIGURE 5-141. TIRE WHEEL SET, MICHELIN - 4017RS
FIGURE 5-142. MICHELIN WHEEL - 4017RS
FIGURE 5-144. FIRESTONE WHEEL - 3614RS
FIGURE 5-146. FIRESTONE WHEEL - 4017RS
FIGURE 5-147. FOAM FILLED WHEEL SET - 3614RS
FIGURE 5-150. FOAM FILLED WHEEL SET - 4017RS
FIGURE 5-153. FENDER INSTALLATION - 3614RS
FIGURE 5-154. RH FENDER ASSEMBLY - 3614RS
FIGURE 5-155. LH FENDER ASSEMBLY - 3614RS
FIGURE 5-156. FENDER INSTALLATION - 4017RS
FIGURE 5-157. RH FENDER ASSEMBLY - 4017RS
FIGURE 5-158. LH FENDER ASSEMBLY - 4017RS
FIGURE 5-159. POWERSHIFT TRANSMISSION
FIGURE 5-160. RH MITAS RIM ASSEMBLY - 3614RS
FIGURE 5-161. LH MITAS RIM ASSEMBLY - 3614RS
FIGURE 5-162. RH MITAS RIM ASSEMBLY - 4017RS
FIGURE 5-163. LH MITAS RIM ASSEMBLY - 4017RS
FIGURE 5-164. RH GOODYEAR RIM ASSEMBLY - 3614RS
FIGURE 5-165. LH GOODYEAR RIM ASSEMBLY - 3614RS
FIGURE 5-166. RH GOODYEAR RIM ASSEMBLY - 4017RS
FIGURE 5-167. LH GOODYEAR RIM ASSEMBLY - 4017RS
FIGURE 5-168. RH MICHELIN RIM ASSEMBLY - 3614RS
FIGURE 5-169. LH MICHELIN RIM ASSEMBLY - 3614RS
FIGURE 5-170. RH/LH MICHELIN RIM ASSEMBLY - 4017RS
FIGURE 5-171. FIRESTONE RIM ASSEMBLY - 3614RS
FIGURE 5-172. FIRESTONE RIM ASSEMBLY - 4017RS
FIGURE 5-173. RH FOAM RIM ASSEMBLY - 3614RS
FIGURE 5-174. LH FOAM RIM ASSEMBLY - 3614RS
FIGURE 5-175. RH FOAM RIM ASSEMBLY - 4017RS
FIGURE 5-176. LH FOAM RIM ASSEMBLY - 4017RS

SECTION 6 - CAB37 topics

FIGURE 6-14. CAB
FIGURE 6-15. FUEL DOOR INSTALLATION
FIGURE 6-16. DOOR STRAP INSTALLATION
FIGURE 6-17. INTERIOR MIRROR
FIGURE 6-18. MIRROR INSTALLATION
FIGURE 6-22. COVER PANEL INSTALLATION
FIGURE 6-23. GASKET INSTALLATION
FIGURE 6-24. FRONT COVER INSTALLATION
FIGURE 6-25. FRONT COVER ASSEMBLY
FIGURE 6-28. FRONT PANEL INSTALLATION
FIGURE 6-29. REAR COVER PANEL INSTALLATION
FIGURE 6-30. REAR WINDOW INSTALLATION
FIGURE 6-31. REAR WINDOW
FIGURE 6-32. CAB DOOR INSTALLATION
FIGURE 6-33. WINDOW INSTALLATION
FIGURE 6-34. CAB DOOR
FIGURE 6-35. VINYL SEAT INSTALLATION
FIGURE 6-36. VINYL SEAT
FIGURE 6-37. CLOTH SEAT INSTALLATION
FIGURE 6-38. CLOTH SEAT
FIGURE 6-39. FRONT WIPER INSTALLATION
FIGURE 6-40. FRONT WIPER INSTALLATION
FIGURE 6-41. ROOF WIPER INSTALLATION
FIGURE 6-42. HEATER INSTALLATION
FIGURE 6-43. AIR CONDITIONING INSTALLATION
FIGURE 6-44. HEATER (NO A/C)
FIGURE 6-45. HEATER (A/C)
FIGURE 6-46. CAB SCREEN (GP) SUN BLIND
FIGURE 6-47. STEP INSTALLATION
FIGURE 6-48. HYDRAULIC COVER INSTALLATION
FIGURE 6-49. A/C CONDENSER COVER INSTALLATION
FIGURE 6-50. TOP SCREEN GUARD INSTALLATION
FIGURE 6-51. FRONT SCREEN GUARD INSTALLATION
FIGURE 6-52. CLEARSKY INSTALLATION
FIGURE 6-53. TOOLBOX INSTALLATION
FIGURE 6-54. FRONT LICENSE PLATE INSTALLATION
FIGURE 6-55. LEVEL INDICATOR INSTALLATION

SECTION 7 - CONTROLS13 topics

FIGURE 7-20. STEERING COLUMN SWITCH (NO FNR LEVER)
FIGURE 7-21. STEERING WHEEL
FIGURE 7-22. MECHANICAL HANDBRAKE INSTALLATION - 3614RS
FIGURE 7-23. HYDRAULIC HANDBRAKE INSTALLATION - 4017RS
FIGURE 7-26. JOYSTICK INSTALLATION (NO FNR LEVER)
FIGURE 7-29. JOYSTICK INSTALLATION (AUX, NO FNR LEVER)
FIGURE 7-30. JOYSTICK (FNR LEVER)
FIGURE 7-33. JOYSTICK (NO FNR LEVER)
FIGURE 7-34. JOYSTICK, (NO FNR LEVER)
FIGURE 7-35. JOYSTICK (AUX, FNR LEVER)
FIGURE 7-38. JOYSTICK (AUX, NO FNR LEVER)
FIGURE 7-39. JOYSTICK, (AUX, NO FNR LEVER)
FIGURE 7-40. CLEARSKY TELEMATICS CONTROLLER

SECTION 8 - HYDRAULIC CIRCUITS25 topics

FIGURE 8-1. SUPPLY LINES INSTALLATION - 3614RS
FIGURE 8-2. SUPPLY LINES INSTALLATION - 4017RS
FIGURE 8-3. PUMP LINES INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
FIGURE 8-4. PUMP LINES INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)
FIGURE 8-5. PUMP LINES INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS)
FIGURE 8-6. PUMP LINES INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)
FIGURE 8-7. STEERING INSTALLATION - 3614RS
FIGURE 8-8. STEERING INSTALLATION - 4017RS
FIGURE 8-13. LOWER BRAKE LINES INSTALLATION - 3614RS
FIGURE 8-14. LOWER BRAKE LINES INSTALLATION - 4017RS
FIGURE 8-15. IMPLEMENT LINES INSTALLATION - 3614RS (NO AUX HYDRAULICS)
FIGURE 8-16. IMPLEMENT LINES INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)
FIGURE 8-17. IMPLEMENT LINES INSTALLATION - 4017RS (NO AUX HYDRAULICS)
FIGURE 8-18. IMPLEMENT LINES INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)
FIGURE 8-19. LEVELING AND OUTRIGGERS INSTALLATION - 3614RS
FIGURE 8-20. LEVELING AND OUTRIGGERS INSTALLATION - 4017RS
FIGURE 8-21. OUTRIGGER LEG ASSEMBLY
FIGURE 8-22. BREATHER INSTALLATION
FIGURE 8-23. REMOTE GREASE SYSTEM INSTALLATION
FIGURE 8-24. BOOM REMOTE GREASE INSTALLATION - 3614RS
FIGURE 8-25. BOOM REMOTE GREASE INSTALLATION - 4017RS
FIGURE 8-26. 17M PUMP LINES AUXILIARY INSTALLATION (HIGH VIS CAB)
FIGURE 8-27. 17M PUMP LINES NO AUXILIARY INSTALLATION (HIGH VIS CAB)
FIGURE 8-28. 17M SUCTION LINES INSTALLATION (HIGH VIS CAB)
FIGURE 8-29. BRAKE DAMPER INSTALLATION (ITALY)

SECTION 9 - HYDRAULIC COMPONENTS15 topics

FIGURE 9-5. EXTEND/RETRACT CYLINDER - 3614RS
FIGURE 9-6. EXTEND/RETRACT CYLINDER - 4017RS
FIGURE 9-9. COMPENSATION CYLINDER
FIGURE 9-10. FRAME LEVEL CYLINDER
FIGURE 9-11. FRAME LEVEL CYLINDER
FIGURE 9-12. OUTRIGGER CYLINDER
FIGURE 9-13. MAIN CONTROL VALVE (NO AUXILIARY HYDRAULICS)
FIGURE 9-14. MAIN CONTROL VALVE (AUXILIARY HYDRAULICS)
FIGURE 9-15. STEERING SELECT VALVE
FIGURE 9-16. OUTRIGGER VALVE
FIGURE 9-17. GEAR PUMP
FIGURE 9-18. HYDRAULIC TANK
FIGURE 9-19. HYDRAULIC PARK BRAKE RELEASE VALVE - 4017RS
FIGURE 9-20. HYDRAULIC OIL FILTER
FIGURE 9-21. OUTRIGGER VALVE

SECTION 10 - ELECTRICAL40 topics

FIGURE 10-3. ENGINE ELECTRICAL INSTALLATION - 55 KW
FIGURE 10-12. UGM CONTROL
FIGURE 10-13. PCB ELECTRICAL ASSEMBLY
FIGURE 10-14. PC BOARD
FIGURE 10-15. LSI INSTALLATION
FIGURE 10-18. CAB EARTH INSTALLATION
FIGURE 10-19. HORN INSTALLATION
FIGURE 10-22. BOOM ANGLE SENSOR INSTALLATION, (WITH FOLDING LIGHTS) - 3614RS
FIGURE 10-23. BOOM ANGLE SENSOR INSTALLATION - 4017RS
FIGURE 10-24. BOOM ANGLE SENSOR INSTALLATION, (WITH FOLDING LIGHTS) - 4017RS
FIGURE 10-25. BOOM RETRACT SENSOR INSTALLATION - 3614RS
FIGURE 10-26. BOOM RETRACT SENSOR INSTALLATION - 4017RS
FIGURE 10-27. LSI SENSOR INSTALLATION
FIGURE 10-29. BACK-UP ALARM INSTALLATION (WHITE NOISE)
FIGURE 10-30. BACK-UP ALARM INSTALLATION (FOLDING LIGHTS)
FIGURE 10-31. BACK-UP ALARM INSTALLATION (FOLDING LIGHTS AND WHITE NOISE)
FIGURE 10-38. CAB WORKLIGHTS INSTALLATION (NO HAC)
FIGURE 10-39. CAB WORKLIGHTS INSTALLATION (HAC)
FIGURE 10-40. LED CAB WORKLIGHTS INSTALLATION
FIGURE 10-41. DRIVING LIGHTS INSTALLATION (GERMANY AND CE)
FIGURE 10-42. DRIVING LIGHTS INSTALLATION (UK/IRELAND)
FIGURE 10-43. REAR LIGHTS INSTALLATION
FIGURE 10-44. BEACON INSTALLATION
FIGURE 10-45. BEACON READY INSTALLATION
FIGURE 10-46. OUTRIGGERS DEPLOYED INSTALLATION - 4017RS
FIGURE 10-47. CLEARSKY INSTALLATION 3-WIRE (CE)
FIGURE 10-62. WORKLIGHTS HARNESS
FIGURE 10-63. LIGHT EXTENSION HARNESS
FIGURE 10-64. BEACON HARNESS
FIGURE 10-67. OUTRIGGERS DEPLOYED CAB HARNESS - 4017RS
FIGURE 10-68. ROOF WIPER HARNESS
FIGURE 10-71. HAC CHASSIS HARNESS
FIGURE 10-72. CLEARSKY HARNESS
FIGURE 10-77. UNIVERSAL TELEMATICS INSTALLATION
FIGURE 10-78. UNIVERSAL TELEMATICS HARNESS
FIGURE 10-79. REAR FRAME MODULE
FIGURE 10-80. FRONT FRAME MODULE
FIGURE 10-81. TELEMATICS HARNESS
FIGURE 10-82. WORKLIGHTS JUMPER HARNESS
FIGURE 10-83. JOYSTICK JUMPER HARNESS

SECTION 11 - DECALS26 topics

FIGURE 11-1. DECAL LOCATION INSTALLATION (ULS) (SN E160000001 through E160000191)
FIGURE 11-2. DECAL LOCATION INSTALLATION (ULS) (SN E160000191 through E160000496)
FIGURE 11-3. DECAL LOCATION INSTALLATION (LS) (SN E160000001 through E160000191)
FIGURE 11-4. DECAL LOCATION INSTALLATION (LS) (SN E160000191 through E160000496)
FIGURE 11-9. BOOM DECAL INSTALLATION
FIGURE 11-10. DECAL INSTALLATION, RUSSIA
FIGURE 11-11. SOUND PLATE INSTALLATION, 74KW (106DB)
FIGURE 11-12. SOUND PLATE INSTALLATION, 55KW (104DB)
FIGURE 11-15. REFLECTOR INSTALLATION
FIGURE 11-16. 25KPH SPEED DECAL INSTALLATION
FIGURE 11-17. 20KPH SPEED DECAL INSTALLATION - 3614RS (GERMANY)
FIGURE 11-18. JLG DECAL INSTALLATION - 3614RS
FIGURE 11-19. JLG DECAL INSTALLATION - 4017RS
FIGURE 11-20. CONSTRUCTION INSTALLATION (UK/IRELAND)
FIGURE 11-21. CONSTRUCTION INSTALLATION (CE)
FIGURE 11-22. CONSTRUCTION INSTALLATION (FRANCE)
FIGURE 11-23. EAC DECAL INSTALLATION
FIGURE 11-24. HOMOLOGATION PLATE INSTALLATION - 3614RS (GERMANY)
FIGURE 11-25. HOMOLOGATION PLATE INSTALLATION (SPAIN)
FIGURE 11-26. HOMOLOGATION PLATE INSTALLATION (BELGIUM)
FIGURE 11-27. HOMOLOGATION PLATE INSTALLATION (ITALY)
FIGURE 11-28. SUNVISOR INSTALLATION - 3614RS (GERMANY)
FIGURE 11-29. DECAL HOMOLOGATION INSTALLATION (ITALY)
FIGURE 11-30. DECAL BOOM INSTALLATION
FIGURE 11-31. DECAL BOOM INSTALLATION WITH CUSTOMER WINDOW
FIGURE 11-32. CLEARSKY DECAL INSTALLATION

SECTION 12 - RECOMMENDED SPARE PARTS1 topic

FIGURE 12-1. RECOMMENDED SPARE PARTS

PART NUMBER INDEX

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Parts illustration, page 927: SECTION 8 - HYDRAULIC CIRCUITS

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This manual: Parts Manual 31200939$129.51

Service manuals

Service Manual 31200940 · 310 pagesCovers 3614RS, 4017RSSerial: Prior to 1160008791, Prior to E160000141, Exclude Serial Number Range: 1160008774, 1160008775, 1160008777, E160000120, E160000126$69.85Details

Service Manual 31211337 · 398 pagesCovers 3614RS, 4017RS$69.97Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,262 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).