JLG 3614RS, 4017RS Telehandler Service Manual
310 pages · Publication 31200940
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What's inside
From the manual's own table of contents: 8 sections, 96 entries. See sample pages (PDF, 572 KB)
Safety Practices8 topics
- Introduction
- Disclaimer
- Operation & Safety Manual
- Do Not Operate Tags
- Safety Information
- Safety Alert System and Signal Words
- Safety Instructions
- Safety Decals
General Information and Specifications8 topics
- Replacement Parts and Warranty Information
- Specifications
- Fluids and Lubricant Capacities
- Service and Maintenance Schedules
- Lubrication Schedule
- Thread Locking Compound
- Torque Charts
- Hydraulic Connection Assembly and Torque Specification
Boom26 topics
- Boom System Component Terminology - 3614RS
- Boom System - 3614RS
- Boom Assembly Maintenance - 3614RS
- Boom Chain Removal/Installation - 3614RS
- Tilt and Auxiliary Circuit Hose Removal/Installation - 3614RS
- Extend/Retract Cylinder Removal/Installation - 3614RS
- Boom Sections Adjustment - 3614RS
- Boom System Component Terminology - 4017RS
- Boom System - 4017RS
- Boom Assembly Maintenance - 4017RS
- Hose Carrier Assembly
- Bottom Tilt and Auxiliary Circuit Hose Removal/Installation - 4017RS
- Boom Chain Removal/Installation - 4017RS
- Boom Sections Adjustment - 4017RS
- Boom Extend and Retract Chains - 3614RS & 4017RS
- Boom Wear Pads
- Quick Coupler
- Forks
- Boom Prop (if equipped)
- Emergency Boom Lowering Procedure
- Troubleshooting
- Operator Cab Component Terminology
- Operator Cab
- Cab Components
- Cab Removal
- Cab Installation
Axles, Drive Shafts, Wheels and Tires11 topics
- Axle, Drive Shaft and Wheel Component Terminology
- Axle Serial Number
- Axle Specifications and Maintenance Information
- Axle Replacement
- Brake Inspection
- Park Brake adjustment - 3614RS
- Steering Angle Adjustment
- Axle Assembly and Drive Shaft Troubleshooting
- Drive Shafts
- Wheels and Tires
- Towing a Disabled Machine
Transmission5 topics
- Transmission Assembly Component Terminology
- Transmission Serial Number
- Specifications and Maintenance Information
- Transmission Replacement
- Torque Converter Flex Plate
Engine7 topics
- Engine Serial Number
- Engine Cooling System
- Engine Electrical System
- Fuel System
- Engine Exhaust System
- Air Cleaner Assembly
- Engine Replacement
Hydraulic System8 topics
- Hydraulic Component Terminology
- Hydraulic Pressure Diagnosis
- Hydraulic Circuits
- Hydraulic Schematics
- Hydraulic Reservoir
- Engine Implement Pump
- Control Valves
- Hydraulic Cylinders
Electrical System15 topics
- Electrical Component Terminology
- Power Distribution Board
- Electrical System Schematics
- Dielectric Grease Application
- Engine Start Circuit
- Battery
- Wiper/Washer Wiper Motor
- Solenoids, Sensors and Senders
- Dash Switches
- Load Stability Indicator (LSI)
- Machine Data
- Analyzer Software Accessibility
- Fault Codes
- Machine Fault Codes
- Engine Diagnostic
Inside this manual
Real pages from this service manual (310 pages). Open the sample pages (PDF, 570 KB)
- Troubleshooting, page 131: TROUBLESHOOTING
- Specifications, page 195: Hydraulic System
- Diagram, page 239: 5. Unplug transmission oil temperature switch connector
- Color page, page 229: Electrical System
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 3614RS, 4017RS are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 310 pages
Quantity one is the manual described above.
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60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).