JLG 3614RS, 4017RS Telehandler Parts Manual

Name: JLG 3614RS, 4017RS Telehandler Parts Manual
Brand: MidWestTech
SKU: 31211338
Price: 99.69 USD
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996 pages · Publication 31211338

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Models: 3614RS, 4017RS
Manual type: Parts Manual
Pages: 996
Publication: 31211338
Condition: Brand new

JLG 3614RS, 4017RS Telehandler Parts Manual, publication 31211338

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From the manual's own table of contents: 204 sections, 446 entries. See sample pages (PDF, 577 KB)

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General63 topics

SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME INSTALLATION - 3614RS
FIGURE 1-2. FRAME INSTALLATION - 4017RS
FIGURE 1-3. FRAME INSTALLATION (HIGH CAB) - 4017RS
FIGURE 1-4. ENCLOSURE GROUP INSTALLATION
FIGURE 1-5. MIRROR INSTALLATION - 3614RS
FIGURE 1-6. MIRROR INSTALLATION - 4017RS
FIGURE 1-7. MIRROR INSTALLATION
FIGURE 1-8. REAR MIRROR INSTALLATION
FIGURE 1-9. MIRROR ASSEMBLY (CONVEX)
FIGURE 1-10. BOOM PROP INSTALLATION
FIGURE 1-11. WHEEL CHOCK INSTALLATION
FIGURE 1-12. HOOD ASSEMBLY
FIGURE 1-13. SOUND SUPPRESSION INSTALLATION (LCAD, AFRICA AND MID EAST, PAC RIM)
FIGURE 1-14. SOUND SUPPRESSION INSTALLATION
FIGURE 1-15. CHASSIS COVER PLATE INSTALLATION - 3614RS
FIGURE 1-16. CHASSIS COVER PLATE INSTALLATION - 4017RS
FIGURE 1-17. LICENSE PLATE INSTALLATION
FIGURE 1-18. RETRIEVAL HITCH INSTALLATION
FIGURE 1-19. HYDRAULIC TANK INSTALLATION
FIGURE 1-20. PAD LOCK
FIGURE 1-21. HITCH PIN ASSEMBLY
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
FIGURE 2-2. BOOM INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)
FIGURE 2-3. BOOM INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS)
FIGURE 2-4. BOOM INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)
FIGURE 2-5. BOOM ASSEMBLY - 3614RS (NO AUXILIARY HYDRAULICS)
FIGURE 2-6. BOOM ASSEMBLY - 3614RS (AUXILIARY HYDRAULICS)
FIGURE 2-7. BOOM ASSEMBLY - 4017RS (NO AUXILIARY HYDRAULICS)
FIGURE 2-8. BOOM ASSEMBLY - 4017RS (AUXILIARY HYDRAULICS)
FIGURE 2-9. EXTEND CHAIN ASSEMBLY - 3614RS
FIGURE 2-10. EXTEND CHAIN ASSEMBLY (1) - 4017RS
FIGURE 2-11. EXTEND CHAIN ASSEMBLY (2) - 4017RS
FIGURE 2-12. RETRACT CHAIN ASSEMBLY - 3614RS
FIGURE 2-13. RETRACT CHAIN ASSEMBLY (1) - 4017RS
FIGURE 2-14. RETRACT CHAIN ASSEMBLY (2) - 4017RS
FIGURE 2-15. COVER PLATE INSTALLATION - 3614RS
FIGURE 2-16. COVER PLATE INSTALLATION - 4017RS
FIGURE 2-17. FIRST BOOM SECTION - 3614RS
FIGURE 2-18. FIRST BOOM SECTION - 4017RS
FIGURE 2-19. SECOND BOOM SECTION - 3614RS
FIGURE 2-20. SECOND BOOM SECTION - 4017RS
FIGURE 2-21. THIRD BOOM SECTION - 3614RS
FIGURE 2-22. THIRD BOOM SECTION - 4017RS
FIGURE 2-23. FOURTH BOOM SECTION - 4017RS
FIGURE 2-24. HOSE SUPPORT ASSEMBLY - 4017RS
FIGURE 2-25. MANUAL QUICK ATTACH
FIGURE 2-26. HYDRAULICS INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)
FIGURE 2-27. HYDRAULICS INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)
FIGURE 2-28. HYDRAULICS INSTALLATION - 4017RS
FIGURE 2-29. HYDRAULICS ASSEMBLY - 4017RS
FIGURE 2-30. HYDRAULICS INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)
FIGURE 2-31. AUXILIARY LINES INSTALLATION
FIGURE 2-32. BOOM BRUSH INSTALLATION - 3614RS
FIGURE 2-33. BOOM BRUSH INSTALLATION - 4017RS
FIGURE 2-34. BOOM BRUSH BRACKET ASSEMBLY (1)
FIGURE 2-35. BOOM BRUSH BRACKET ASSEMBLY (2)
FIGURE 2-36. BOOM BRUSH BRACKET ASSEMBLY (3)
FIGURE 2-37. BOOM BRUSH BRACKET ASSEMBLY (4) - 3614RS
FIGURE 2-38. BOOM BRUSH BRACKET ASSEMBLY (5) - 3614RS
FIGURE 2-39. BOOM BRUSH BRACKET ASSEMBLY (6)
FIGURE 2-40. BOOM BRUSH BRACKET ASSEMBLY (7) - 4017RS

FIGURE 2-41. BOOM BRUSH BRACKET ASSEMBLY (8) - 4017RS

FIGURE 2-42. BOOM BRUSH BRACKET ASSEMBLY (9) - 4017RS

FIGURE 2-43. BOOM BRUSH BRACKET ASSEMBLY (10) - 4017RS

FIGURE 2-44. BOOM BRUSH BRACKET ASSEMBLY (11) - 4017RS

SECTION 3 - ATTACHMENTS

FIGURE 3-4. BUCKET EDGE (BOLT-ON) (2450 MM)

FIGURE 3-5. CARRIAGE ASSEMBLY (500MM)

FIGURE 3-6. CARRIAGE INSTALLATION WITH LIFT LUG (3614RS)

FIGURE 3-7. CARRIAGE INSTALLATION WITH LIFT LUG (4017RS)

FIGURE 3-8. CARRIAGE INSTALLATION - FORK POSTIONING (3614RS)

FIGURE 3-9. CARRIAGE INSTALLATION - FORK POSTIONING (4017RS)

FIGURE 3-10. CARRIAGE INSTALLATION - FORK POSTIONING WITH FORKS (4.0 TON)

FIGURE 3-11. CARRIAGE INSTALLATION - JCB (3614RS)

FIGURE 3-12. CARRIAGE INSTALLATION - JCB (4017RS)

FIGURE 3-13. CARRIAGE INSTALLATION - MANITOU (3614RS)

FIGURE 3-14. CARRIAGE INSTALLATION - MANITOU (4017RS)

FIGURE 3-15. CARRIAGE ASSEMBLY - MANITOU FIT

FIGURE 3-17. CARRIAGE INSTALLATION - SIDE SHIFT (3614RS)

FIGURE 3-18. CARRIAGE - SIDE SHIFT INSTALLATION (4017RS)

FIGURE 3-19. COUPLER INSTALLATION - JCB

FIGURE 3-20. COUPLER INSTALLATION - MANITOU

FIGURE 3-23. FORK TRANSPORT LATCH INSTALLATION

FIGURE 3-24. FORK AND HOOK INSTALLATION (3614RS)

Show all 205 sections

FIGURE 3-25. FORK AND HOOK INSTALLATION (4017RS)

FIGURE 3-26. FORK MOUNTED HOOK (4 TON)

FIGURE 3-27. FORK AND HOOK CARRIAGE - 4FT

SECTION 4 - ENGINE AND ATTACHING PARTS

FIGURE 4-1. ENGINE INSTALLATION - 55KW (ULS)

FIGURE 4-2. ENGINE INSTALLATION - 74KW (LS)

FIGURE 4-3. ENGINE AND TRANSMISSION INSTALLATION - 55KW (ULS)

FIGURE 4-4. ENGINE AND TRANSMISSION INSTALLATION - 74KW (LS)

FIGURE 4-5. ENGINE, DEUTZ - 55 KW (ULS)

FIGURE 4-7. FUEL LINES INSTALLATION

FIGURE 4-8. AIR SYSTEM INSTALLATION - 55KW (ULS)

FIGURE 4-9. AIR SYSTEM INSTALLATION - 74KW

FIGURE 4-10. AIR FILTER ASSEMBLY

FIGURE 4-11. AIR INTAKE FILTER

FIGURE 4-12. EXHAUST SYSTEM INSTALLATION - 55KW (ULS)

FIGURE 4-13. EXHAUST SYSTEM INSTALLATION - 74KW (LS)

FIGURE 4-14. COOLING SYSTEM INSTALLATION - 55KW (ULS)

FIGURE 4-15. COOLING SYSTEM INSTALLATION - 74KW (LS)

FIGURE 4-16. EXPANSION TANK

FIGURE 4-17. RADIATOR ASSEMBLY - 55KW (ULS)

FIGURE 4-18. RADIATOR ASSEMBLY - 74KW (LS)

FIGURE 4-19. ENGINE MOUNTING INSTALLATION

FIGURE 4-20. HYDRAULIC PUMP INSTALLATION

FIGURE 4-21. TURBO SHIELD INSTALLATION

FIGURE 4-22. FUEL TANK INSTALLATION

FIGURE 4-23. FUEL TANK

FIGURE 4-24. RADIATOR LINES INSTALLATION

FIGURE 4-25. RADIATOR LINES INSTALLATION - ARCTIC

FIGURE 4-26. TRANSMISSION COOLING INSTALLATION60 topics

FIGURE 4-27. THERMAL BYPASS INSTALLATION - ARCTIC
FIGURE 4-28. HEATER LINES INSTALLATION
FIGURE 4-29. HEATER BLOCK INSTALLATION - ARCTIC
FIGURE 4-30. ENGINE COOLANT HOSE INSTALLATION
FIGURE 4-31. ENGINE OIL DRAIN INSTALLATION
SECTION 5 - DRIVE TRAIN
FIGURE 5-1. AXLE INSTALLATION - 3614RS (74KW)
FIGURE 5-2. AXLE INSTALLATION, (NO FOAM FILL) - 4017RS (74KW)
FIGURE 5-3. AXLE INSTALLATION (FOAM FILL) - 4017RS (74KW)
FIGURE 5-4. AXLE INSTALLATION - 3614RS (55KW)
FIGURE 5-5. AXLE INSTALLATION - 4017RS (55KW)
FIGURE 5-6. DRIVE SHAFT INSTALLATION - 3614RS
FIGURE 5-7. DRIVE SHAFT INSTALLATION - 4017RS
FIGURE 5-9. FRONT AXLE, CENTRAL HOUSING - 3614RS
FIGURE 5-10. FRONT AXLE, DIFFERENTIAL - 3614RS
FIGURE 5-11. FRONT AXLE, HUB REDUCTION - 3614RS
FIGURE 5-12. FRONT AXLE, BRAKES - 3614RS
FIGURE 5-13. FRONT AXLE, STEERING - 3614RS
FIGURE 5-14. FRONT AXLE, TRUNION - 3614RS
FIGURE 5-15. FRONT AXLE, TRUNION KIT - 3614RS
FIGURE 5-16. DIFFERENTIAL KIT
FIGURE 5-18. FRONT AXLE, CENTRAL HOUSING - 4017RS
FIGURE 5-19. FRONT AXLE, DIFFERENTIAL - 4017RS
FIGURE 5-20. FRONT AXLE, HUB REDUCTION - 4017RS
FIGURE 5-21. FRONT AXLE, BRAKES - 4017RS
FIGURE 5-22. FRONT AXLE, STEERING - 4017RS
FIGURE 5-23. FRONT AXLE, TRUNION - 4017RS
FIGURE 5-24. DIFFERENTIAL KIT
FIGURE 5-25. REDUCTION BUSHING
FIGURE 5-26. STEERING CASE KIT LH
FIGURE 5-27. STEERING CASE KIT RH
FIGURE 5-28. STEERING ADJUST BOLT KIT
FIGURE 5-29. RING GEAR SUPPORT KIT
FIGURE 5-30. PLANET GEAR CARRIER KIT
FIGURE 5-31. TRUNION KIT
FIGURE 5-33. REAR AXLE, CENTRAL HOUSING - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-34. REAR AXLE, DIFFERENTIAL - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-35. REAR AXLE, HUB REDUCTION - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-37. REAR AXLE, STEERING - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-38. REAR AXLE, TRUNION - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-39. REAR AXLE, TRUNION KIT - 3614RS, 4017RS (NO FOAM FILL)
FIGURE 5-40. PISTON KIT
FIGURE 5-41. REAR AXLE - 4017RS (FOAM FILL)
FIGURE 5-42. REAR AXLE, CENTRAL HOUSING - 4017RS
FIGURE 5-43. REAR AXLE, DIFFERENTIAL - 4017RS
FIGURE 5-44. REAR AXLE, HUB REDUCTION - 4017RS
FIGURE 5-45. REAR AXLE, BRAKES - 4017RS
FIGURE 5-46. REAR AXLE, STEERING - 4017RS
FIGURE 5-47. REAR AXLE, TRUNION - 4017RS
FIGURE 5-48. DIFFERENTIAL KIT
FIGURE 5-49. REDUCTION BUSHING
FIGURE 5-50. STEERING CASE KIT LH
FIGURE 5-51. STEERING CASE KIT RH
FIGURE 5-52. STEERING ADJUST BOLT KIT
FIGURE 5-53. RING GEAR SUPPORT KIT
FIGURE 5-54. PLANET GEAR CARRIER KIT
FIGURE 5-55. PISTON
FIGURE 5-56. TRUNION KIT
FIGURE 5-58. FRONT AXLE, CENTRAL HOUSING - 3614RS
FIGURE 5-59. FRONT AXLE, DIFFERENTIAL - 3614RS

FIGURE 5-60. FRONT AXLE, HUB REDUCTION - 3614RS

FIGURE 5-61. FRONT AXLE, BRAKES - 3614RS

FIGURE 5-62. FRONT AXLE, STEERING - 3614RS

FIGURE 5-63. FRONT AXLE, TRUNION - 3614RS

FIGURE 5-64. DIFFERENTIAL KIT

FIGURE 5-65. BRAKES PISTON KIT (LH)

FIGURE 5-66. BRAKES PISTON KIT (RH)

FIGURE 5-68. FRONT AXLE, CENTRAL HOUSING - 4017RS

FIGURE 5-69. FRONT AXLE, DIFFERENTIAL - 4017RS

FIGURE 5-70. FRONT AXLE, HUB REDUCTION - 4017RS

FIGURE 5-71. FRONT AXLE, BRAKES - 4017RS

FIGURE 5-72. FRONT AXLE, STEERING - 4017RS

FIGURE 5-73. FRONT AXLE, TRUNION - 4017RS

FIGURE 5-74. STEERING CASE KIT (LH)

FIGURE 5-75. STEERING CASE KIT (RH)

FIGURE 5-76. PLANET GEAR CARRIER KIT

FIGURE 5-77. RING GEAR SUPPORT KIT

FIGURE 5-78. REAR AXLE

FIGURE 5-79. REAR AXLE, CENTRAL HOUSING

FIGURE 5-80. REAR AXLE, DIFFERENTIAL

FIGURE 5-81. REAR AXLE, HUB REDUCTION

FIGURE 5-82. REAR AXLE, BRAKES

FIGURE 5-83. REAR AXLE, STEERING

FIGURE 5-84. REAR AXLE, TRUNION

FIGURE 5-85. STEERING CASE KIT, (RF, LR)

FIGURE 5-86. STEERING CASE KIT, (LF, RR)

FIGURE 5-87. PLANET GEAR CARRIER KIT

FIGURE 5-88. PLANET GEAR KIT

FIGURE 5-89. RING GEAR SUPPORT KIT

FIGURE 5-90. STEERING ADJUST BOLT KIT

FIGURE 5-91. TRUNION KIT

FIGURE 5-92. POWERSHIFT TRANSMISSION

FIGURE 5-93. POWERSHIFT TRANSMISSION, CONVERTER HOUSING

FIGURE 5-94. POWERSHIFT TRANSMISSION, TRANSMISSION PLATE

FIGURE 5-95. POWERSHIFT TRANSMISSION, TORQUE CONVERTER

FIGURE 5-96. POWERSHIFT TRANSMISSION, GEAR GROUP

FIGURE 5-97. POWERSHIFT TRANSMISSION, PUMP DRIVE

FIGURE 5-98. POWERSHIFT TRANSMISSION, CHARGE PUMP

FIGURE 5-99. POWERSHIFT TRANSMISSION, REVERSE IDLER

FIGURE 5-100. POWERSHIFT TRANSMISSION, FORWARD AND REVERSE SHAFT

FIGURE 5-101. POWERSHIFT TRANSMISSION, 3RD SHAFT

FIGURE 5-102. POWERSHIFT TRANSMISSION, 1ST & 2ND SHAFT

FIGURE 5-103. POWERSHIFT TRANSMISSION, OUTPUT SHAFT

FIGURE 5-104. POWERSHIFT TRANSMISSION, DROP BOX

FIGURE 5-105. POWERSHIFT TRANSMISSION, CONTROL

FIGURE 5-106. POWERSHIFT TRANSMISSION, MODULATION VALVE

FIGURE 5-107. POWERSHIFT TRANSMISSION, DRIVE PLATE

FIGURE 5-108. POWERSHIFT TRANSMISSION

FIGURE 5-109. POWERSHIFT TRANSMISSION, CONVERTER HOUSING

FIGURE 5-110. POWERSHIFT TRANSMISSION, TRANSMISSION CASE

FIGURE 5-111. POWERSHIFT TRANSMISSION, TORQUE CONVERTER

FIGURE 5-112. POWERSHIFT TRANSMISSION, GEAR GROUP

FIGURE 5-113. POWERSHIFT TRANSMISSION, PUMP DRIVE

FIGURE 5-114. POWERSHIFT TRANSMISSION, CHARGING PUMP

FIGURE 5-115. POWERSHIFT TRANSMISSION, REVERSE IDLER

FIGURE 5-116. POWERSHIFT TRANSMISSION, FORWARD AND REVERSE SHAFT

FIGURE 5-117. POWERSHIFT TRANSMISSION, 3RD SHAFT

FIGURE 5-118. POWERSHIFT TRANSMISSION, 1ST & 2ND SHAFT

FIGURE 5-119. POWERSHIFT TRANSMISSION, OUTPUT SHAFT

FIGURE 5-120. POWERSHIFT TRANSMISSION, DROP BOX

FIGURE 5-121. POWERSHIFT TRANSMISSION, CONTROL

FIGURE 5-122. POWERSHIFT TRANSMISSION, MODULATION VALVE

FIGURE 5-123. POWERSHIFT TRANSMISSION, DRIVE PLATE

FIGURE 5-126. TIRE WHEEL SET, PNEMATIC GOODYEAR 15.5-25 SGL - 3614RS58 topics

FIGURE 5-127. TIRE WHEEL SET, PNEMATIC GOODYEAR 14.00-24 - 4017RS
FIGURE 5-128. TIRE WHEEL SET, PNEMATIC MICHELIN 400/80-24 POWER CL - 3614RS
FIGURE 5-129. TIRE WHEEL SET, PNEMATIC MICHELIN - 4017RS
FIGURE 5-130. TIRE WHEEL SET, PNEMATIC FIRESTONE 370/75-28 - 3614RS
FIGURE 5-132. TIRE WHEEL SET, FOAM FILLED - 3614RS
FIGURE 5-133. TIRE WHEEL SET, FOAM FILLED - 4017RS
FIGURE 5-134. FENDER INSTALLATION - 3614RS
FIGURE 5-135. FENDER ASSEMBLY, RH - 3614RS
FIGURE 5-136. FENDER ASSEMBLY, LH - 3614RS
FIGURE 5-137. FENDER INSTALLATION - 4017RS
SECTION 6 - CAB
FIGURE 6-1. CAB MOUNT INSTALLATION
FIGURE 6-2. CAB INSTALLATION (FNR LEVER)
FIGURE 6-3. CAB INSTALLATION (NO FNR LEVER)
FIGURE 6-4. FLOOR MAT INSTALLATION
FIGURE 6-5. CAB ASSEMBLY
FIGURE 6-6. CAB GROUP
FIGURE 6-7. CAB
FIGURE 6-8. FUEL DOOR INSTALLATION
FIGURE 6-9. DOOR STRAP INSTALLATION
FIGURE 6-10. INTERIOR MIRROR INSTALLATION
FIGURE 6-11. INTERIOR MIRROR
FIGURE 6-12. MIRROR GROUP INSTALLATION
FIGURE 6-13. TRIM INSTALLATION
FIGURE 6-14. COVER PANEL INSTALLATION (PVC 1911)
FIGURE 6-15. COVER PANEL INSTALLATION (PVC 2005)
FIGURE 6-16. GASKET INSTALLATION
FIGURE 6-17. FRONT COVER INSTALLATION
FIGURE 6-18. FRONT COVER ASSEMBLY
FIGURE 6-19. HEADLINER INSTALLATION
FIGURE 6-20. FRONT PANEL INSTALLATION
FIGURE 6-21. REAR COVER PANEL INSTALLATION
FIGURE 6-22. REAR WINDOW INSTALLATION
FIGURE 6-23. REAR WINDOW
FIGURE 6-24. CAB DOOR INSTALLATION
FIGURE 6-25. WINDOW INSTALLATION
FIGURE 6-26. DOOR ASSEMBLY
FIGURE 6-27. VINYL SEAT INSTALLATION
FIGURE 6-28. VINYL SEAT
FIGURE 6-29. CLOTH SEAT INSTALLATION
FIGURE 6-30. CLOTH SEAT
FIGURE 6-31. FRONT WIPER INSTALLATION
FIGURE 6-32. FRONT WIPER INSTALLATION
FIGURE 6-33. ROOF WIPER INSTALLATION
FIGURE 6-34. HEATER INSTALLATION
FIGURE 6-35. HEATER (NO A/C)
FIGURE 6-36. AIR CONDITIONING INSTALLATION
FIGURE 6-37. HEATER (WITH A/C)
FIGURE 6-38. CAB SCREEN (GP) SUN BLIND
FIGURE 6-40. STEP INSTALLATION (HIGH-CAB), (4017RS - EU)
FIGURE 6-41. HYDRAULIC COVER INSTALLATION
FIGURE 6-42. A/C CONDENSER COVER INSTALLATION
FIGURE 6-43. TOP SCREEN GUARD INSTALLATION
FIGURE 6-44. FRONT SCREEN GUARD INSTALLATION
FIGURE 6-45. TOOLBOX INSTALLATION
FIGURE 6-46. FRONT LICENSE PLATE INSTALLATION
FIGURE 6-47. LEVEL INDICATOR INSTALLATION
SECTION 7 - CONTROLS

FIGURE 7-1. BRAKE PEDAL INSTALLATION

FIGURE 7-2. BRAKE PEDAL INSTALLATION

FIGURE 7-3. BRAKE PEDAL ASSEMBLY

FIGURE 7-4. ACCELERATOR PEDAL INSTALLATION

FIGURE 7-5. ACCELERATOR PEDAL INSTALLATION

FIGURE 7-6. ACCELERATOR PEDAL

FIGURE 7-7. ACCELERATOR PEDAL

FIGURE 7-8. STEERING COLUMN INSTALLATION

FIGURE 7-9. STEERING COLUMN SWITCH

FIGURE 7-10. STEERING COLUMN SWITCH (NO FNR LEVER)

FIGURE 7-11. MECHANICAL HANDBRAKE INSTALLATION - 3614RS

FIGURE 7-12. HYDRAULIC HANDBRAKE INSTALLATION - 4017RS

FIGURE 7-13. JOYSTICK INSTALLATION (FNR LEVER)

FIGURE 7-14. JOYSTICK INSTALLATION (NO FNR LEVER)

FIGURE 7-15. JOYSTICK INSTALLATION (AUX,FNR LEVER)

FIGURE 7-16. JOYSTICK INSTALLATION (AUX, NO FNR LEVER)

FIGURE 7-17. ELECTRIC JOYSTICK, (FNR LEVER)

FIGURE 7-18. JOYSTICK, (NO FNR LEVER)

FIGURE 7-19. ELECTRIC JOYSTICK, (FNR LEVER)

FIGURE 7-20. JOYSTICK, (AUX, NO FNR LEVER)

FIGURE 7-21. STEERING WHEEL

SECTION 8 - HYDRAULIC CIRCUITS

FIGURE 8-1. BRAKE LINES INSTALLATION - LOWER - 3614RS

FIGURE 8-2. BRAKE LINES INSTALLATION - LOWER - 4017RS

FIGURE 8-3. BRAKE LINES INSTALLATION - UPPER - 3614RS

FIGURE 8-4. BRAKE LINES INSTALLATION - UPPER - 4017RS

FIGURE 8-5. BREATHER INSTALLATION

FIGURE 8-6. IMPLEMENT LINES INSTALLATION - 3614RS (NO AUX HYDRAULICS)

FIGURE 8-7. IMPLEMENT LINES INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)

FIGURE 8-8. IMPLEMENT LINES INSTALLATION - 4017RS (NO AUX HYDRAULICS)

FIGURE 8-9. IMPLEMENT LINES INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)

FIGURE 8-10. LEVELING AND OUTRIGGERS INSTALLATION - 3614RS

FIGURE 8-11. LEVELING AND OUTRIGGERS INSTALLATION - 4017RS

FIGURE 8-12. OUTRIGGER LEG ASSEMBLY

FIGURE 8-13. PUMP LINES INSTALLATION - 3614RS (NO AUXILIARY HYDRAULICS)

FIGURE 8-14. PUMP LINES INSTALLATION - 3614RS (AUXILIARY HYDRAULICS)

FIGURE 8-15. PUMP LINES INSTALLATION - 4017RS (NO AUXILIARY HYDRAULICS)

FIGURE 8-16. PUMP LINES INSTALLATION - 4017RS (AUXILIARY HYDRAULICS)

FIGURE 8-17. PUMP LINES NO AUXILIARY INSTALLATION - 17M (HIGH VIS CAB)

FIGURE 8-18. PUMP LINES AUXILIARY INSTALLATION - 17M (HIGH VIS CAB)

FIGURE 8-19. REMOTE GREASE SYSTEM INSTALLATION

FIGURE 8-20. REMOTE GREASE INSTALLATION - BOOM - 3614RS

FIGURE 8-21. REMOTE GREASE INSTALLATION - BOOM - 4017RS

FIGURE 8-22. REMOTE GREASE FITTING

FIGURE 8-23. STEERING INSTALLATION - 3614RS

FIGURE 8-24. STEERING INSTALLATION - 4017RS

FIGURE 8-25. SUCTION LINES INSTALLATION - 17M (HIGH VIS CAB)

FIGURE 8-26. SUPPLY LINES INSTALLATION - 3614RS

FIGURE 8-27. SUPPLY LINES INSTALLATION - 4017RS

SECTION 9 - HYDRAULIC COMPONENTS

FIGURE 9-1. CYLINDER ASSEMBLY - COMPENSATION

FIGURE 9-2. CYLINDER ASSEMBLY - EXTEND/RETRACT - 3614RS

FIGURE 9-3. CYLINDER ASSEMBLY - EXTEND/RETRACT - 4017RS

FIGURE 9-4. CYLINDER ASSEMBLY - FRAME LEVEL

FIGURE 9-5. CYLINDER ASSEMBLY - LIFT - 3614RS

FIGURE 9-6. CYLINDER ASSEMBLY - LIFT - 4017RS

FIGURE 9-7. CYLINDER ASSEMBLY - OUTRIGGER

FIGURE 9-8. CYLINDER ASSEMBLY - TILT

FIGURE 9-9. CYLINDER ASSEMBLY - TILT

FIGURE 9-10. FILTER ASSEMBLY - HYDRAULIC OIL

FIGURE 9-11. PUMP ASSEMBLY - GEAR PUMP

FIGURE 9-12. TANK ASSEMBLY _ HYDRAULIC

FIGURE 9-13. VALVE ASSEMBLY - MAIN CONTROL (NO AUXILIARY HYDRAULICS)61 topics

FIGURE 9-14. VALVE ASSEMBLY - MAIN CONTROL (AUXILIARY HYDRAULICS)
FIGURE 9-15. VALVE ASSEMBLY - OUTRIGGER
FIGURE 9-16. VALVE ASSEMBLY - PARK BRAKE RELEASE - 4017RS
FIGURE 9-17. VALVE ASSEMBLY - STEERING SELECT
SECTION 10 - ELECTRICAL
FIGURE 10-1. ALARM INSTALLATION - BACK-UP (FOLDING LIGHTS)
FIGURE 10-2. ALARM INSTALLATION - BACK-UP (FOLDING LIGHTS AND WHITE NOISE)
FIGURE 10-3. BATTERY INSTALLATION
FIGURE 10-4. BATTERY INSTALLATION - ARCTIC
FIGURE 10-5. BOOM ANGLE SENSOR INSTALLATION, (WITH FOLDING LIGHTS) - 3614RS
FIGURE 10-6. BOOM ANGLE SENSOR INSTALLATION, (WITH FOLDING LIGHTS) - 4017RS
FIGURE 10-7. BOOM RETRACT SENSOR INSTALLATION - 3614RS
FIGURE 10-8. BOOM RETRACT SENSOR INSTALLATION - 4017RS
FIGURE 10-9. CAB EARTH INSTALLATION
FIGURE 10-10. CAB ELECTRICAL INSTALLATION
FIGURE 10-13. CAB - DASH ELECTRICAL INSTALLATION
FIGURE 10-14. CHASSIS HARNESS INSTALLATION - 3614RS
FIGURE 10-15. CHASSIS HARNESS INSTALLATION - 4017RS
FIGURE 10-16. CLEARSKY INSTALLATION 3-WIRE (CE)
FIGURE 10-17. CLEARSKY - 3-WIRE HARNESS
FIGURE 10-18. CLEARSKY CANBUS INSTALLATION (CE)
FIGURE 10-19. CLEARSKY - CANBUS HARNESS
FIGURE 10-20. CLEARSKY UNIVERSAL INSTALLATION
FIGURE 10-21. CLEARSKY - UNIVERSAL HARNESS
FIGURE 10-22. ENGINE ELECTRICAL INSTALLATION - 55 KW
FIGURE 10-23. ENGINE ELECTRICAL INSTALLATION - 74 KW
FIGURE 10-24. ENGINE HARNESS - 55KW
FIGURE 10-25. ENGINE HARNESS - 74KW
FIGURE 10-26. ENGINE - RELAY INSTALLATION - 200 AMP
FIGURE 10-27. FRAME HARNESS - FRONT
FIGURE 10-28. FRAME HARNESS - REAR
FIGURE 10-29. HAC CAB HARNESS
FIGURE 10-30. HAC CHASSIS HARNESS
FIGURE 10-31. HORN INSTALLATION
FIGURE 10-32. LIGHTS - BEACON INSTALLATION
FIGURE 10-33. LIGHTS - BEACON HARNESS
FIGURE 10-34. LIGHTS - BEACON READY INSTALLATION
FIGURE 10-35. LIGHTS - CAB WORKLIGHTS INSTALLATION (NO HAC)
FIGURE 10-36. LIGHTS - CAB WORKLIGHTS INSTALLATION (HAC)
FIGURE 10-37. LIGHTS - CAB WORKLIGHTS INSTALLATION (LED) (NO HAC)
FIGURE 10-38. LIGHTS - CAB WORKLIGHTS INSTALLATION (LED)
FIGURE 10-39. LIGHTS - CAB WORKLIGHTS HARNESS
FIGURE 10-40. LIGHTS - CAB WORKLIGHTS EXTENSION HARNESS
FIGURE 10-41. LIGHTS - DRIVING LIGHTS INSTALLATION (GERMANY AND CE)
FIGURE 10-42. LIGHTS - DRIVING LIGHTS INSTALLATION (UK/IRELAND)
FIGURE 10-43. LIGHTS - REAR LIGHTS INSTALLATION
FIGURE 10-44. LSI INSTALLATION
FIGURE 10-45. LSI SENSOR INSTALLATION
FIGURE 10-46. OUTRIGGERS DEPLOYED INSTALLATION - 4017RS
FIGURE 10-47. OUTRIGGERS DEPLOYED HARNESS - 4017RS
FIGURE 10-48. RADIO INSTALLATION
FIGURE 10-49. RADIO HARNESS
FIGURE 10-50. ROOF WIPER HARNESS
SECTION 11 - DECALS
FIGURE 11-1. DECAL LOCATION INSTALLATION (ULS)
FIGURE 11-2. DECAL LOCATION INSTALLATION (LS)
FIGURE 11-3. JOYSTICK DECAL INSTALLATION, BUCKET
FIGURE 11-4. JOYSTICK DECAL INSTALLATION, FORK
FIGURE 11-5. BOOM DECAL INSTALLATION
FIGURE 11-6. SOUND PLATE INSTALLATION, 74KW (106DB)
FIGURE 11-7. SOUND PLATE INSTALLATION, 55KW (104DB)

FIGURE 11-9. DECAL INSTALLATION - 3614RS

FIGURE 11-10. DECAL INSTALLATION - 4017RS

FIGURE 11-11. BOOM DECAL INSTALLATION

FIGURE 11-12. BOOM DECAL INSTALLATION WITH CUSTOMER WINDOW

FIGURE 11-13. BOOM POSITION DECAL INSTALLATION (UK)

FIGURE 11-14. CLEARSKY DECAL INSTALLATION

FIGURE 11-15. CONSTRUCTION INSTALLATION (GERMANY) - 3614RS

FIGURE 11-16. CONSTRUCTION INSTALLATION (UK/IRELAND)

FIGURE 11-17. CONSTRUCTION INSTALLATION (CE)

FIGURE 11-18. CONSTRUCTION INSTALLATION (FRANCE)

FIGURE 11-19. CONSTRUCTION INSTALLATION (GERMANY) - 4017RS

FIGURE 11-20. EAC DECAL INSTALLATION

FIGURE 11-21. HOMOLOGATION INSTALLATION - 3614RS (GERMANY)

FIGURE 11-22. HOMOLOGATION PLATE INSTALLATION - 3614RS (GERMANY)

FIGURE 11-23. HOMOLOGATION WARNING PANEL INSTALLATION - 3614RS (GERMANY)

FIGURE 11-24. HOMOLOGATION PLATE INSTALLATION (SPAIN)

FIGURE 11-26. REFLECTOR INSTALLATION

FIGURE 11-27. SPEED - 20KPH SPEED DECAL INSTALLATION - 3614RS (GERMANY)

FIGURE 11-28. SPEED - 25KPH SPEED DECAL INSTALLATION

FIGURE 11-29. SUNVISOR INSTALLATION - 3614RS (GERMANY)

SECTION 12 - RECOMMENDED SPARE PARTS

FIGURE 12-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 13 - SPECIAL OPTIONS

FIGURE 13-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (996 pages). Open the sample pages (PDF, 576 KB)

Sample pages from the JLG 3614RS, 4017RS Telehandler Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 567: SECTION 6 - CAB
Parts illustration, page 717: SECTION 8 - HYDRAULIC CIRCUITS
Parts illustration, page 807: SECTION 10 - ELECTRICAL

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 3614RS, 4017RS are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31211338$99.69

Service manuals

Service Manual 31200940 · 310 pagesCovers 3614RS, 4017RSSerial: Prior to 1160008791, Prior to E160000141, Exclude Serial Number Range: 1160008774, 1160008775, 1160008777, E160000120, E160000126$69.85Details

Service Manual 31211337 · 398 pagesCovers 3614RS, 4017RS$69.97Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 996 pages

Quantity one is the manual described above.

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Other editions and similar models

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