JLG 400SC, 460SJC Boom Lift Parts Manual

Name: JLG 400SC, 460SJC Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215020_Rev_B
Price: 69.95 USD
Availability: InStock

612 pages · Publication 31215020_Rev_B

$69.95

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Models: 400SC, 460SJC
Manual type: Parts Manual
Pages: 612
Publication: 31215020_Rev_B
Condition: Brand new

JLG 400SC, 460SJC Boom Lift Parts Manual, publication 31215020_Rev_B

What's inside

From the manual's own table of contents: 88 sections, 216 entries. See sample pages (PDF, 629 KB)

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General58 topics

SECTION 1 - FRAME
FIGURE 1-1. UNDERCARRIAGE ASSEMBLY - WITH RUBBER TRACKS
FIGURE 1-2. UNDERCARRIAGE ASSEMBLY - WITH RUBBER TRACKS (NON-MARKING TRACKS)
FIGURE 1-3. UNDERCARRIAGE ASSEMBLY - WITH STEEL TRACKS
FIGURE 1-4. TRACK ASSEMBLY - RUBBER (BRIDGESTONE POLAND)
FIGURE 1-5. TRACK ASSEMBLY - RUBBER
FIGURE 1-6. TRACK ASSEMBLY - STEEL
FIGURE 1-7. FRAME UNDERCARRIAGE STEEL TRACKS WITH PADS
FIGURE 1-8. DRIVE HUB ASSEMBLY
FIGURE 1-9. DRIVE MOTOR ASSEMBLY
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATION - 400SC
FIGURE 2-2. CONTROL VALVES INSTALLATION - 460SJC
FIGURE 2-3. MAIN VALVE ASSEMBLY - 400SC
FIGURE 2-4. MAIN VALVE ASSEMBLY - 460SJC
FIGURE 2-5. AXLE VALVE ASSEMBLY
FIGURE 2-6. SWING DRIVE INSTALLATION
FIGURE 2-7. SWING HUB/MOTOR ASSEMBLY
FIGURE 2-8. TURNTABLE BEARING INSTALLATION
FIGURE 2-9. BEARING LUBE INSTALLATION
FIGURE 2-10. TURNTABLE LOCK INSTALLATION
FIGURE 2-11. ROTARY COUPLING INSTALLATION
FIGURE 2-12. TANKS INSTALLATION
FIGURE 2-13. AUXILIARY PUMP AND BATTERY INSTALLATION (WITHOUT DISCONNECT)
FIGURE 2-14. AUXILIARY PUMP AND BATTERY INSTALLATION (WITH DISCONNECT)
FIGURE 2-15. AUXILIARY PUMP ASSEMBLY
FIGURE 2-16. ELECTRICAL INSTALLATION - 400SC (PVC 2001)
FIGURE 2-17. ELECTRICAL INSTALLATION - 400SC (PVC 2007)
FIGURE 2-18. ELECTRICAL INSTALLATION - 400SC WITH DEUTZ (STAGE V) ENGINE
FIGURE 2-19. ELECTRICAL INSTALLATION - 460SJC (PVC 2001)
FIGURE 2-20. ELECTRICAL INSTALLATION - 460SJC (PVC 2007)
FIGURE 2-21. ELECTRICAL INSTALLATION - 460SJC WITH DEUTZ (STAGE V) ENGINE
FIGURE 2-22. TURNTABLE COVERS INSTALLATION
FIGURE 2-23. GROUND CONTROL ASSEMBLY - 400SC
FIGURE 2-24. GROUND CONTROL ASSEMBLY - 400SC WITH DEUTZ (STAGE V) ENGINE
FIGURE 2-25. GROUND CONTROL ASSEMBLY - 460SJC
FIGURE 2-26. GROUND CONTROL ASSEMBLY - 460SJC WITH DEUTZ (STAGE V) ENGINE
FIGURE 2-27. GROUND CONTROL PANEL MOUNTING - 400SC
FIGURE 2-28. GROUND CONTROL PANEL MOUNTING - 460SJC
FIGURE 2-29. GROUND CONTROL PANEL MOUNTING - 400SC/460SJC WITH DEUTZ (STAGE V) ENGINE
FIGURE 2-30. KEYSWITCH AND PANEL DECAL INSTALLATION - 400SC
FIGURE 2-31. KEYSWITCH AND PANEL DECAL INSTALLATION - 460SJC
SPECS)
FIGURE 2-34. ELECTRICAL PANEL ASSEMBLY
FIGURE 2-35. LIGHT PANEL INSTALLATION
FIGURE 2-36. WHITE NOISE ALARM INSTALLATION
FIGURE 2-37. BEACON LIGHT INSTALLATION - AMBER
FIGURE 2-38. BEACON LIGHT INSTALLATION - BLUE
FIGURE 2-39. BEACON LIGHT INSTALLATION - RED
FIGURE 2-40. HOOD INSTALLATION
FIGURE 2-41. HOOD ASSEMBLY - ENGINE SIDE
FIGURE 2-42. HOOD ASSEMBLY - TANK SIDE
FIGURE 2-43. STEEL HOOD INSTALLATION (ANSI EXPORT SPECS)
FIGURE 2-44. STEEL HOOD ASSEMBLY - ENGINE SIDE (ANSI EXPORT SPECS)
FIGURE 2-45. STEEL HOOD ASSEMBLY - TANK SIDE (ANSI EXPORT SPECS)
FIGURE 2-46. SOUND REDUCTION INSTALLATION - WITH STEEL HOODS (OPTIONAL)
SECTION 3 - ENGINE
FIGURE 3-1. ENGINE INSTALLATION (DEUTZ D2011) (ANSI EXPORT SPECS)

FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ D2011) (ANSI EXPORT SPECS)

FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (ANSI EXPORT SPECS)

FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPECS)

SPECS)

FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC)

FIGURE 3-7. ENGINE COMPONENTS - DEUTZ D2011 (ANSI EXPORT SPECS)

FIGURE 3-11. ENGINE COMPONENTS - DEUTZ D2011 (STAGE V) ENGINE (PVC 2001)

EXPORT SPECS)

EXPORT AND CSA SPECS)

(CE SPECS)

FIGURE 3-21. ENGINE ASSEMBLY - DEUTZ D2.9L4 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE SPECS)

FIGURE 3-22. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE

FIGURE 3-23. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)

FIGURE 3-24. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 (STAGE V) ENGINE)

FIGURE 3-25. PUMP COUPLING KIT

FIGURE 3-26. PISTON PUMP ASSEMBLY (FRONT)

FIGURE 3-27. PISTON PUMP ASSEMBLY (REAR)

FIGURE 3-28. GEAR PUMP ASSEMBLY

FIGURE 3-29. SPARK ARRESTOR INSTALLATION - ANSI EXPORT SPECS

FIGURE 3-30. ENGINE BAFFLE INSTALLATION

FIGURE 3-31. ENGINE BAFFLE INSTALLATION - STEEL

FIGURE 3-32. ENGINE TRAY JACK

FIGURE 3-33. OIL COOLER INSTALLATION - DEUTZ D2011 ENGINES (ANSI EXPORT SPECS) (PVC 2001)

Show all 89 sections

FIGURE 3-34. OIL COOLER INSTALLATION - DEUTZ D2011 ENGINES (ANSI EXPORT SPECS) (PVC 2007)

EXPORT, CE AND CSA SPECS) (PVC 2001)

EXPORT, CE AND CSA SPECS) (PVC 2007)

FIGURE 3-37. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPEC)

FIGURE 3-39. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SEPC)

FIGURE 3-40. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPECS)

FIGURE 3-42. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ (STAGE V) ENGINE)

FIGURE 3-45. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE) (ANSI EXPORT SPECS)

FIGURE 3-46. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4) (ANSI, ANSI EXPORT AND CSA SPECS)

FIGURE 3-47. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2.9L4 (STAGE V) ENGINE)

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - 400SC

FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - 460SJC55 topics

FIGURE 4-3. MAIN BOOM ASSEMBLY - 400SC
FIGURE 4-4. MAIN BOOM ASSEMBLY - 460SJC
FIGURE 4-5. JIB BOOM ASSEMBLY - 460SJC
FIGURE 4-6. ROTATOR ASSEMBLY - 400SC
FIGURE 4-7. ROTATOR ASSEMBLY - 460SJC
FIGURE 4-8. POWER TRACK INSTALLATION
FIGURE 4-9. CAPACITY SWITCH INSTALLATION
FIGURE 4-10. TRANSPORT SWITCHES INSTALLATION
FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
FIGURE 4-12. BOOM REST INSTALLATION
SECTION 5 - PLATFORM
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH SWING GATE
FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH DROP BAR
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPBAR
FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPGATE
FIGURE 5-13. CONSOLE BOX INSTALLATION
FIGURE 5-14. CONSOLE BOX ASSEMBLY
FIGURE 5-15. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 5-16. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 5-17. LIGHT PANEL INSTALLATION
FIGURE 5-18. FOOTSWITCH ASSEMBLY
FIGURE 5-19. TRAY INSTALLATION
FIGURE 5-20. SOFT TOUCH INSTALLATION - 36IN X 8FT (91.5CM X 2.44M) PLATFORM (OPTIONAL)
FIGURE 5-21. SKYGUARD SYSTEM INSTALLATION
FIGURE 5-22. SKYGLAZIER INSTALLATION
FIGURE 5-23. SKYWELDER INSTALLATION (50HZ)
FIGURE 5-24. SKYWELDER INSTALLATION (60HZ) (ANSI, ANSI EXPORT AND CSA SPECS)
FIGURE 5-25. SKYWELDER PREP PACKAGE (60HZ) (ANSI, ANSI EXPORT AND CSA SPECS)
FIGURE 5-26. WELDER ASSEMBLY
FIGURE 5-27. SKYEYE INSTALLATION
FIGURE 5-28. SKYLINE INSTALLATION
FIGURE 5-29. PIPE RACK INSTALLATION
SECTION 6 - CYLINDER
FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
FIGURE 6-2. LIFT CYLINDER ASSEMBLY - MAIN BOOM
FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB - 460SJC
FIGURE 6-4. MASTER CYLINDER ASSEMBLY
FIGURE 6-5. TELESCOPE CYLINDER ASSEMBLY
SECTION 7 - HYDRAULIC
FIGURE 7-1. HYDRAULIC DIAGRAM - 400SC (PVC 2001)
FIGURE 7-2. HYDRAULIC DIAGRAM - 400SC (PVC 2007)
FIGURE 7-3. HYDRAULIC DIAGRAM - 460SJC (PVC 2001)
FIGURE 7-4. HYDRAULIC DIAGRAM - 460SJC (PVC 2007)
SECTION 8 - ELECTRICAL
FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT, AND CSA SPECS)
FIGURE 8-3. AC BOX AT PLATFORM - 110V IEC YELLOW (CE SPEC WITHOUT GENERATOR)
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS WITH 4000W/50HZ GENERATOR)
FIGURE 8-5. AC BOX AT PLATFORM - 220V IEC BLUE (CE SPEC WITHOUT GENERATOR)

FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE SPEC WITHOUT GENERATOR)

FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPEC WITHOUT GENERATOR)

4000W/50HZ GENERATOR)

GENERATOR)

FIGURE 8-11. AC BOX AT PLATFORM - 220V AFSINT107 (CE SPEC WITHOUT GENERATOR)

CE SPECS)

EXPORT & CSA SPECS)

FIGURE 8-15. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS)

FIGURE 8-16. BATTERY DISCONNECT SWITCH

FIGURE 8-17. BEACON HARNESS

FIGURE 8-18. BOOM HARNESS - 400SC

FIGURE 8-19. BOOM HARNESS - 460SJC

FIGURE 8-20. BOOM CAPACITY PROXIMITY SWITCH HARNESS

FIGURE 8-21. BOOM TELE IN PROXIMITY SWITCH HARNESS

FIGURE 8-22. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC)

FIGURE 8-23. BREAKER BOX KIT - 16AMP BREAKER

FIGURE 8-24. BREAKER BOX KIT - 30MA/16 AMP

FIGURE 8-25. BREAKER BOX KIT WITH THREE BREAKERS

FIGURE 8-26. CABLES AND CLAMPS INSTALLATION - 400SC

SPECS

FIGURE 8-29. CABLES AND CLAMPS INSTALLATION - 400SC (7500W GENERATOR)

FIGURE 8-30. CABLES AND CLAMPS INSTALLATION - 460SJC

CSA SPECS)

FIGURE 8-33. CABLES AND CLAMPS INSTALLATION - 460SJC (7500W GENERATOR)

FIGURE 8-34. ENGINE HARNESS - DEUTZ D2011

FIGURE 8-35. ENGINE HARNESS - DEUTZ D2.9L4

FIGURE 8-36. ENGINE HARNESS – DEUTZ D2.9L4 (STAGE V) ENGINE

FIGURE 8-37. FUEL HARNESS - DEUTZ D2.9L4 ENGINE

FIGURE 8-38. FUEL HARNESS – DEUTZ D2.9L4 (STAGE V) ENGINE

FIGURE 8-39. GROUND CONTROL BOX HARNESS

FIGURE 8-40. GENERATOR HARNESS - 4000W GENERATOR

FIGURE 8-41. GENERATOR HARNESS - 2500W GENERATOR (60HZ)

FIGURE 8-42. INTERFACE HARNESS - WITH 1 CELL LSS (PVC 2001)

FIGURE 8-43. INTERFACE HARNESS - WITH 1 CELL LSS (PVC 2007)

FIGURE 8-44. LEFT DRIVE HARNESS

FIGURE 8-45. PLATFORM CONSOLE BOX HARNESS

FIGURE 8-46. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)

FIGURE 8-47. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)

FIGURE 8-48. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE SPEC)

FIGURE 8-49. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE SPEC)

FIGURE 8-50. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)

FIGURE 8-51. TURNTABLE HARNESS

FIGURE 8-52. VALVE HARNESS - MAIN VALVE

FIGURE 8-53. SKYLINE HARNESS

FIGURE 8-54. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-55. SKYEYE RECEIVER HARNESS

FIGURE 8-56. SKYEYE EMITTER HARNESS

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 400SC

FIGURE 9-2. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 460SJC

FIGURE 9-3. DECAL INSTALLATION - CE SPEC - 400SC

FIGURE 9-4. DECAL INSTALLATION - CE SPEC - 460SJC15 topics

FIGURE 9-5. DECAL INSTALLATION - CSA SPEC - 400SC
FIGURE 9-6. DECAL INSTALLATION - CSA SPEC - 460SJC
FIGURE 9-7. DECAL INSTALLATION - ANSI EXPORT - 400SC (JAPANESE SPECS)
FIGURE 9-8. DECAL INSTALLATION - ANSI EXPORT - 460SJC (JAPANESE SPECS)
FIGURE 9-9. DECAL INSTALLATION - ANSI EXPORT SPEC - 400SC (KOREAN SPECS)
FIGURE 9-10. DECAL INSTALLATION - ANSI EXPORT SPEC - 460SJC (KOREAN SPECS)
FIGURE 9-11. DECAL INSTALLATION - OPTIONS
FIGURE 9-12. SKYWELDER DECAL INSTALLATION - 50HZ (ANSI EXPORT AND CE SPECS)
FIGURE 9-13. SKYWELDER DECAL INSTALLATION - 60HZ (ANSI EXPORT SPECS) (PVC 2001)
FIGURE 9-14. SKYWELDER DECAL INSTALLATION - 60HZ (ANSI EXPORT SPECS) (PVC 2007)
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (612 pages). Open the sample pages (PDF, 628 KB)

Sample pages from the JLG 400SC, 460SJC Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 243: FIGURE 3-28. GEAR PUMP ASSEMBLY
Parts illustration, page 315: SECTION 4 - BOOM
Parts illustration, page 567: SECTION 9 - DECALS

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 612 pages

Quantity one is the manual described above.

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