JLG 400SC, 460SJC Boom Lift Parts Manual

Name: JLG 400SC, 460SJC Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215020
Price: 69.61 USD
Availability: InStock

600 pages · Publication 31215020

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Models: 400SC, 460SJC
Manual type: Parts Manual
Pages: 600
Publication: 31215020
Condition: Brand new

JLG 400SC, 460SJC Boom Lift Parts Manual, publication 31215020

What's inside

From the manual's own table of contents: 85 sections, 208 entries. See sample pages (PDF, 656 KB)

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General57 topics

SECTION 1 - FRAME
FIGURE 1-1. FRAME UNDERCARRIAGE WITH CARRIER TRACKS
FIGURE 1-2. UNDERCARRIAGE ASSEMBLY
FIGURE 1-3. TRACK ASSEMBLY - RUBBER (BRIDGESTONE POLAND)
FIGURE 1-4. FRAME UNDERCARRIAGE WITH EXCAVATOR TRACKS
FIGURE 1-5. TRACK ASSEMBLY - RUBBER (BRIDGESTONE JAPAN)
FIGURE 1-6. FRAME UNDERCARRIAGE WITH NON-MARKING TRACKS
FIGURE 1-7. TRACK ASSEMBLY - RUBBER
FIGURE 1-8. FRAME UNDERCARRIAGE WITH STEEL TRACKS
FIGURE 1-9. TRACK ASSEMBLY - STEEL
FIGURE 1-10. FRAME UNDERCARRIAGE STEEL TRACKS WITH PADS
FIGURE 1-11. IDLER ASSEMBLY
FIGURE 1-12. DRIVE HUB ASSEMBLY
FIGURE 1-13. DRIVE MOTOR ASSEMBLY
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATION - 400SC
FIGURE 2-2. CONTROL VALVES INSTALLATION - 460SJC
FIGURE 2-3. MAIN VALVE ASSEMBLY - 400SC
FIGURE 2-4. MAIN VALVE ASSEMBLY - 460SJC
FIGURE 2-5. 2 SPEED/BRAKE RELEASE VALVE ASSEMBLY
FIGURE 2-6. SWING DRIVE INSTALLATION (Prior to SN 0300249939)
FIGURE 2-7. SWING DRIVE INSTALLATION (SN 0300249939 to Present)
FIGURE 2-8. SWING HUB/MOTOR ASSEMBLY (Prior to SN 0300249939)
FIGURE 2-9. SWING HUB/MOTOR ASSEMBLY (SN 0300249939 to Present)
FIGURE 2-10. TURNTABLE BEARING INSTALLATION (WITHOUT TURNTABLE BEARING SPACER)
FIGURE 2-11. TURNTABLE BEARING INSTALLATION (WITH TURNTABLE BEARING SPACER)
FIGURE 2-12. BEARING LUBE INSTALLATION
FIGURE 2-13. TURNTABLE LOCK INSTALLATION
FIGURE 2-14. ROTARY COUPLING INSTALLATION (WITHOUT TURNTABLE BEARING SPACER)
FIGURE 2-15. ROTARY COUPLING INSTALLATION (WITH TURNTABLE BEARING SPACER)
FIGURE 2-16. TANKS INSTALLATION
FIGURE 2-17. AUXILIARY PUMP AND BATTERY INSTALLATION (WITHOUT DISCONNECT)
FIGURE 2-18. AUXILIARY PUMP AND BATTERY INSTALLATION (WITH DISCONNECT) (SN 0300259635 to Present)
FIGURE 2-19. AUXILIARY PUMP ASSEMBLY
FIGURE 2-20. ELECTRICAL INSTALLATION - 400SC (Prior to SN 0300259635)
FIGURE 2-21. ELECTRICAL INSTALLATION - 400SC (SN 0300259635 to Present)
FIGURE 2-22. ELECTRICAL INSTALLATION - 460SJC
FIGURE 2-23. TURNTABLE COVERS INSTALLATION (SN 0300227267 to Present)
FIGURE 2-24. GROUND CONTROL ASSEMBLY - 400SC (ANSI AND CSA SPECS) (SN 0300259635 to Present)
FIGURE 2-25. ELECTRICAL PANEL ASSEMBLY
FIGURE 2-26. GROUND CONTROL ASSEMBLY
FIGURE 2-27. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 400SC (CE SPECS)
to Present)
FIGURE 2-29. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 460SJC (CE SPECS)
FIGURE 2-31. BEACON LIGHT INSTALLATION - AMBER
FIGURE 2-32. BEACON LIGHT INSTALLATION - BLUE (Prior to SN 0300217319)
FIGURE 2-34. BEACON LIGHT INSTALLATION - BLUE (SN 0300259635 to Present)
FIGURE 2-35. BEACON LIGHT INSTALLATION - RED (Prior to SN 0300217319)
FIGURE 2-37. BEACON LIGHT INSTALLATION - RED (SN 0300259635 to Present)
FIGURE 2-38. HOOD INSTALLATION
FIGURE 2-39. HOOD ASSEMBLY - ENGINE SIDE
FIGURE 2-40. HOOD ASSEMBLY - TANK SIDE
FIGURE 2-41. STEEL HOOD INSTALLATION (ANSI EXPORT SPECS) (SN 0300224020 to Present)
FIGURE 2-42. STEEL HOOD ASSEMBLY - ENGINE SIDE (ANSI EXPORT SPECS) (SN 0300224020 to Present)
FIGURE 2-43. STEEL HOOD ASSEMBLY - TANK SIDE (ANSI EXPORT SPECS) (SN 0300224020 to Present)
FIGURE 2-44. SOUND REDUCTION INSTALLATION - WITH STEEL HOODS (OPTIONAL)
SECTION 3 - ENGINE

FIGURE 3-1. ENGINE INSTALLATION (DEUTZ 2011L03) (T4I) (CE SPECS)

FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ 2011L03) (T4I) (CE SPECS)

FIGURE 3-3. ENGINE ASSEMBLY (DEUTZ 2011L03) (T4I) (CE SPECS)

FIGURE 3-4. ENGINE COMPONENTS - DEUTZ D2.3L3 (CE SPECS)

to Present)

Present)

to Present)

FIGURE 3-14. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE

FIGURE 3-15. ENGINE COMPONENTS - (DEUTZ D2.9L) (T4F) (ANSI EXPORT SPECS) (SN 0300224020 to Present)

FIGURE 3-16. ENGINE INSTALLATION - DEUTZ T4I ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)

FIGURE 3-18. ENGINE ASSEMBLY - DEUTZ T4I ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)

FIGURE 3-20. PUMP COUPLING KIT

FIGURE 3-21. PISTON PUMP ASSEMBLY (FRONT)

FIGURE 3-22. PISTON PUMP ASSEMBLY (REAR)

FIGURE 3-23. GEAR PUMP ASSEMBLY

FIGURE 3-24. CATALYTIC SPARK ARRESTOR INSTALLATION - ANSI EXPORT AND CE SPECS

FIGURE 3-25. SPARK ARRESTOR INSTALLATION - ANSI AND ANSI EXPORT SPECS (SN 0300234013 to Present)

FIGURE 3-26. SPARK ARRESTOR INSTALLATION - ANSI EXPORT AND CE SPECS

FIGURE 3-27. ENGINE BAFFLE INSTALLATION

FIGURE 3-28. ENGINE BAFFLE INSTALLATION - STEEL (SN 0300227267 to Present)

FIGURE 3-29. ENGINE TRAY JACK

FIGURE 3-30. OIL COOLER INSTALLATION (CE SPECS)

FIGURE 3-31. OIL COOLER INSTALLATION (ANSI EXPORT SPECS) (SN 0300224020 to Present)

Show all 86 sections

to Present)

FIGURE 3-37. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS)

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDER INSTALLATION - 400SC

FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - 460SJC

FIGURE 4-3. MAIN BOOM ASSEMBLY - 400SC

FIGURE 4-4. MAIN BOOM ASSEMBLY - 460SJC48 topics

FIGURE 4-9. ROTATOR ASSEMBLY - 460SJC
FIGURE 4-10. POWER TRACK INSTALLATION
FIGURE 4-11. CAPACITY SWITCH INSTALLATION
FIGURE 4-12. TRANSPORT SWITCHES INSTALLATION
FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS
FIGURE 4-14. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS
FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
FIGURE 4-16. CABLES AND CLAMPS INSTALLATION - 400SC
FIGURE 4-17. CABLES AND CLAMPS INSTALLATION - 4000W GENRATOR - 400SC (Prior to SN 0300214184)
FIGURE 4-20. CABLES AND CLAMPS INSTALLATION - 460SJC - CE SPECS
FIGURE 4-21. CABLES AND CLAMPS INSTALLATION - 460SJC - ANSI EXPORT SPECS
FIGURE 4-22. BOOM REST INSTALLATION
FIGURE 4-23. DRIVE DISABLE SWITCH INSTALLATION (SN 0300239462 through 0300250672)
SECTION 5 - PLATFORM
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH SWING GATE
FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH DROP BAR
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
Present)
FIGURE 5-12. CONSOLE BOX INSTALLATION (Prior to SN 0300259635)
FIGURE 5-13. CONSOLE BOX INSTALLATION (SN 0300259635 to Present)
FIGURE 5-14. CONSOLE BOX ASSEMBLY (Prior to SN 0300220076)
FIGURE 5-16. CONSOLE BOX ASSEMBLY (SN 0300259635 to Present)
FIGURE 5-17. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 5-18. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 5-19. FOOTSWITCH ASSEMBLY
FIGURE 5-21. LIGHT PANEL INSTALLATION - 400SC (CE SPEC)
FIGURE 5-22. LIGHT PANEL INSTALLATION - 460SJC
FIGURE 5-23. TRAY INSTALLATION
FIGURE 5-24. SOFT TOUCH INSTALLATION - 36IN X 8FT (91.5CM X 2.44M) PLATFORM (OPTIONAL)
FIGURE 5-25. SKYGUARD SYSTEM INSTALLATION (Prior to SN 0300259635)
FIGURE 5-26. SKYGUARD SYSTEM INSTALLATION (SN 0300259635 to Present)
FIGURE 5-27. CROSS RAIL INSTALLATION
FIGURE 5-28. SKYGLAZIER INSTALLATION
FIGURE 5-29. SKYWELDER INSTALLATION (50HZ)
FIGURE 5-30. SKYWELDER INSTALLATION (60HZ) (ANSI EXPORT SPECS) (SN 0300224020 to Present)
FIGURE 5-31. SKYWELDER PREP PACKAGE (60HZ) (ANSI EXPORT SPECS) (SN 0300224020 to Present)
FIGURE 5-32. WELDER ASSEMBLY
FIGURE 5-33. SKYEYE INSTALLATION
FIGURE 5-34. SKYLINE INSTALLATION
SECTION 6 - CYLINDER
FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
FIGURE 6-2. LIFT CYLINDER ASSEMBLY - MAIN BOOM - 400SC (Prior to SN 0300205271)

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300239154 to Present)

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (Prior to SN 0300245226)

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - JIB - 460SJC (USAGE MAY VARY) (SN 0300245252 to Present)

FIGURE 6-9. MASTER CYLINDER ASSEMBLY

FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (Prior to SN 0300244379)

FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY (SN 0300255433 to Present)

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - 400SC

FIGURE 7-2. HYDRAULIC DIAGRAM - 460SJC

FIGURE 7-3. HYDRAULIC DIAGRAM LIST

SECTION 8 - ELECTRICAL

FIGURE 8-1. ELECTRICAL DIAGRAM LIST

FIGURE 8-2. AC BOX AT PLATFORM - 110V IEC YELLOW (CE SPEC)

FIGURE 8-3. AC BOX AT PLATFORM - 220V IEC BLUE (CE SPEC)

FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE SPEC)

FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPEC)

FIGURE 8-8. AC BOX AT PLATFORM - 220V AFSINT107 (CE SPEC)

FIGURE 8-10. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS)

FIGURE 8-11. BATTERY DISCONNECT SWITCH (SN 0300259635 to Present)

FIGURE 8-13. BEACON HARNESS (SN 0300217319 to Present)

FIGURE 8-14. BOOM HARNESS - 400SC

FIGURE 8-15. BOOM HARNESS - 460SJC

FIGURE 8-16. BOOM CAPACITY PROXIMITY SWITCH HARNESS

HARNESS (BLUE BEACON LIGHT ONLY)

FIGURE 8-18. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC) (Prior to SN 0300237337)

FIGURE 8-19. BREAKER BOX INSTALLATION - 16AMP BREAKER (CE SPEC) (SN 0300237337 to Present)

FIGURE 8-20. BREAKER BOX INSTALLATION - 10AMP BREAKER (Prior to SN 0300214184)

FIGURE 8-21. BREAKER BOX KIT - 16AMP BREAKER

FIGURE 8-22. BREAKER BOX KIT - 10AMP BREAKER

FIGURE 8-23. BREAKER BOX KIT - 30MA/16 AMP

FIGURE 8-24. BREAKER BOX KIT WITH THREE BREAKERS

FIGURE 8-25. ENGINE HARNESS - DEUTZ D2.3L3

FIGURE 8-26. ENGINE HARNESS - DEUTZ D2.9L4

FIGURE 8-27. FUEL HARNESS - DEUTZ D2.9L4 ENGINE

FIGURE 8-28. GROUND CONTROL BOX HARNESS

FIGURE 8-29. GENERATOR HARNESS - 4000W GENERATOR

FIGURE 8-30. GENERATOR HARNESS - 2500W GENERATOR (60HZ)

FIGURE 8-31. LSS HARNESS

FIGURE 8-32. PLATFORM CONSOLE BOX HARNESS (Prior to SN 0300259635)

FIGURE 8-33. PLATFORM CONSOLE BOX HARNESS (SN 0300259635 to Present)

FIGURE 8-34. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)

FIGURE 8-35. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)

FIGURE 8-36. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM (CE SPEC)

FIGURE 8-37. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM (CE SPEC)

FIGURE 8-38. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE SPEC)

FIGURE 8-39. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE SPEC)

FIGURE 8-40. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)

FIGURE 8-41. SKYGUARD HARNESS

FIGURE 8-42. TURNTABLE HARNESS

FIGURE 8-43. TURNTABLE HARNESS

FIGURE 8-44. VALVE HARNESS - MAIN VALVE

FIGURE 8-45. VALVE HARNESS - MAIN VALVE

FIGURE 8-46. SKYLINE HARNESS

FIGURE 8-47. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-48. SKYEYE RECEIVER HARNESS18 topics

FIGURE 8-49. SKYEYE EMITTER HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - CE SPEC - 400SC
FIGURE 9-2. DECAL INSTALLATION - ANSI EXPORT - 400SC (SN 0300224020 to Present)
FIGURE 9-3. DECAL INSTALLATION - CE SPEC - 460SJC
FIGURE 9-4. DECAL INSTALLATION - ANSI EXPORT - 460SJC (SN 0300224020 to Present)
FIGURE 9-5. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 400SC (SN 0300234013 to Present)
FIGURE 9-6. DECAL INSTALLATION - ANSI AND ANSI EXPORT SPECS - 460SJC (SN 0300234013 to Present)
FIGURE 9-7. DECAL INSTALLATION - CSA SPEC - 400SC (SN 0300234013 to Present)
FIGURE 9-8. DECAL INSTALLATION - CSA SPEC - 460SJC (SN 0300234013 to Present)
FIGURE 9-9. DECAL INSTALLATION - ANSI EXPORT SPEC - 400SC (SN 0300234013 to Present)
FIGURE 9-10. DECAL INSTALLATION - ANSI EXPORT SPEC - 460SJC (SN 0300234013 to Present)
FIGURE 9-11. DECAL INSTALLATION - OPTIONS
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (600 pages). Open the sample pages (PDF, 655 KB)

Sample pages from the JLG 400SC, 460SJC Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 225: SECTION 3 - ENGINE
Parts illustration, page 297: SECTION 4 - BOOM
Parts illustration, page 423: SECTION 6 - CYLINDER

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 600 pages

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