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JLG 400SC, 460SJC Boom Lift Parts Manual

604 pages · Publication 3121706

$69.67
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Models
400SC, 460SJC
Serial coverage
0300000100-0300272447, Exclude Serial Number Range: 0300270239
Manual type
Parts Manual
Pages
604
Publication
3121706
Condition
Brand new
JLG 400SC, 460SJC Boom Lift Parts Manual, publication 3121706

What's inside

From the manual's own table of contents: 59 sections, 156 entries. See sample pages (PDF, 647 KB)

General42 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. FRAME UNDERCARRIAGE WITH CARRIER TRACKS
  • FIGURE 1-2. UNDERCARRIAGE ASSEMBLY
  • FIGURE 1-3. TRACK ASSEMBLY - RUBBER (BRIDGESTONE POLAND)
  • FIGURE 1-4. FRAME UNDERCARRIAGE WITH EXCAVATOR TRACKS
  • FIGURE 1-5. TRACK ASSEMBLY - RUBBER (BRIDGESTONE JAPAN)
  • FIGURE 1-6. FRAME UNDERCARRIAGE WITH NON-MARKING TRACKS
  • FIGURE 1-7. TRACK ASSEMBLY - RUBBER
  • FIGURE 1-8. FRAME UNDERCARRIAGE WITH STEEL TRACKS
  • FIGURE 1-9. TRACK ASSEMBLY - STEEL
  • FIGURE 1-10. FRAME UNDERCARRIAGE STEEL TRACKS WITH PADS
  • FIGURE 1-11. IDLER ASSEMBLY
  • FIGURE 1-12. DRIVE HUB ASSEMBLY
  • FIGURE 1-13. DRIVE MOTOR ASSEMBLY
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. CONTROL VALVES INSTALLATION - 400SC
  • FIGURE 2-2. CONTROL VALVES INSTALLATION - 460SJC
  • FIGURE 2-3. MAIN VALVE ASSEMBLY - 400SC
  • FIGURE 2-4. MAIN VALVE ASSEMBLY - 460SJC
  • FIGURE 2-5. 2 SPEED/BRAKE RELEASE VALVE ASSEMBLY
  • FIGURE 2-10. TURNTABLE BEARING INSTALLATION (WITHOUT TURNTABLE BEARING SPACER)
  • FIGURE 2-11. TURNTABLE BEARING INSTALLATION (WITH TURNTABLE BEARING SPACER)
  • FIGURE 2-12. BEARING LUBE INSTALLATION
  • FIGURE 2-13. TURNTABLE LOCK INSTALLATION
  • FIGURE 2-14. ROTARY COUPLING INSTALLATION (WITHOUT TURNTABLE BEARING SPACER)
  • FIGURE 2-15. ROTARY COUPLING INSTALLATION (WITH TURNTABLE BEARING SPACER)
  • FIGURE 2-16. TANKS INSTALLATION
  • FIGURE 2-17. AUXILIARY PUMP AND BATTERY INSTALLATION (WITHOUT DISCONNECT)
  • FIGURE 2-19. AUXILIARY PUMP ASSEMBLY
  • FIGURE 2-22. ELECTRICAL INSTALLATION - 460SJC
  • FIGURE 2-25. ELECTRICAL PANEL ASSEMBLY
  • FIGURE 2-26. GROUND CONTROL ASSEMBLY
  • FIGURE 2-27. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 400SC (CE SPECS)
  • FIGURE 2-29. GROUND CONTROL DECAL AND KEY SWITCH INSTALLATION - 460SJC (CE SPECS)
  • FIGURE 2-31. BEACON LIGHT INSTALLATION - AMBER
  • FIGURE 2-38. HOOD INSTALLATION
  • FIGURE 2-39. HOOD ASSEMBLY - ENGINE SIDE
  • FIGURE 2-40. HOOD ASSEMBLY - TANK SIDE
  • FIGURE 2-41. STEEL HOOD INSTALLATION (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)
  • FIGURE 2-42. STEEL HOOD ASSEMBLY - ENGINE SIDE (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)
  • FIGURE 2-43. STEEL HOOD ASSEMBLY - TANK SIDE (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)
  • FIGURE 2-44. SOUND REDUCTION INSTALLATION - WITH STEEL HOODS (OPTIONAL)
SECTION 3 - ENGINE
FIGURE 3-1. ENGINE INSTALLATION (DEUTZ 2011L03) (T4I) (CE SPECS)
FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY (DEUTZ 2011L03) (T4I) (CE SPECS)
FIGURE 3-3. ENGINE ASSEMBLY (DEUTZ 2011L03) (T4I) (CE SPECS)
FIGURE 3-4. ENGINE COMPONENTS - DEUTZ D2.3L3 (CE SPECS)
FIGURE 3-14. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE
FIGURE 3-16. ENGINE INSTALLATION - DEUTZ T4I ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)
FIGURE 3-18. ENGINE ASSEMBLY - DEUTZ T4I ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)
FIGURE 3-20. PUMP COUPLING KIT
FIGURE 3-21. PISTON PUMP ASSEMBLY (FRONT)
FIGURE 3-22. PISTON PUMP ASSEMBLY (REAR)
FIGURE 3-23. GEAR PUMP ASSEMBLY
FIGURE 3-24. CATALYTIC SPARK ARRESTOR INSTALLATION - ANSI EXPORT AND CE SPECS
FIGURE 3-26. SPARK ARRESTOR INSTALLATION - ANSI EXPORT AND CE SPECS
FIGURE 3-27. ENGINE BAFFLE INSTALLATION
FIGURE 3-29. ENGINE TRAY JACK
FIGURE 3-30. OIL COOLER INSTALLATION (CE SPECS)
FIGURE 3-31. OIL COOLER INSTALLATION (ANSI EXPORT SPECS) (SN 0300224020 through 0300272447)
FIGURE 3-37. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2.3L3 ENGINE) (ANSI EXPORT AND CE SPECS)
SECTION 4 - BOOM
FIGURE 4-1. BOOM AND CYLINDER INSTALLATION - 400SC
FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - 460SJC38 topics
  • FIGURE 4-3. MAIN BOOM ASSEMBLY - 400SC
  • FIGURE 4-4. MAIN BOOM ASSEMBLY - 460SJC
  • FIGURE 4-9. ROTATOR ASSEMBLY - 460SJC
  • FIGURE 4-10. POWER TRACK INSTALLATION
  • FIGURE 4-11. CAPACITY SWITCH INSTALLATION
  • FIGURE 4-12. TRANSPORT SWITCHES INSTALLATION
  • FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS
  • FIGURE 4-14. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS
  • FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
  • FIGURE 4-16. CABLES AND CLAMPS INSTALLATION - 400SC
  • FIGURE 4-20. CABLES AND CLAMPS INSTALLATION - 460SJC - CE SPECS
  • FIGURE 4-21. CABLES AND CLAMPS INSTALLATION - 460SJC - ANSI EXPORT SPECS
  • FIGURE 4-22. BOOM REST INSTALLATION
  • FIGURE 4-23. DRIVE DISABLE SWITCH INSTALLATION (SN 0300239462 through 0300250672)
  • SECTION 5 - PLATFORM
  • FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
  • FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH SWING GATE
  • FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
  • FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
  • FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.5M) WITH DROP BAR
  • FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
  • FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
  • FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
  • FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
  • FIGURE 5-17. CONTROLLER ASSEMBLY (DRIVE AND STEER)
  • FIGURE 5-18. CONTROLLER ASSEMBLY (LIFT AND SWING)
  • FIGURE 5-19. FOOTSWITCH ASSEMBLY
  • FIGURE 5-21. LIGHT PANEL INSTALLATION - 400SC (CE SPEC)
  • FIGURE 5-22. LIGHT PANEL INSTALLATION - 460SJC
  • FIGURE 5-23. TRAY INSTALLATION
  • FIGURE 5-24. SOFT TOUCH INSTALLATION - 36IN X 8FT (91.5CM X 2.44M) PLATFORM (OPTIONAL)
  • FIGURE 5-27. CROSS RAIL INSTALLATION
  • FIGURE 5-28. SKYGLAZIER INSTALLATION
  • FIGURE 5-29. SKYWELDER INSTALLATION (50HZ)
  • FIGURE 5-32. WELDER ASSEMBLY
  • FIGURE 5-33. SKYEYE INSTALLATION
  • FIGURE 5-34. SKYLINE INSTALLATION
  • SECTION 6 - CYLINDER
FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
Show all 60 sections
FIGURE 6-9. MASTER CYLINDER ASSEMBLY
SECTION 7 - HYDRAULIC
FIGURE 7-1. HYDRAULIC DIAGRAM - 400SC
FIGURE 7-2. HYDRAULIC DIAGRAM - 460SJC
FIGURE 7-3. HYDRAULIC DIAGRAM LIST
SECTION 8 - ELECTRICAL
FIGURE 8-1. ELECTRICAL DIAGRAM LIST
FIGURE 8-2. AC BOX AT PLATFORM - 110V IEC YELLOW (CE SPEC)
FIGURE 8-3. AC BOX AT PLATFORM - 220V IEC BLUE (CE SPEC)
FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE SPEC)
FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPEC)
FIGURE 8-8. AC BOX AT PLATFORM - 220V AFSINT107 (CE SPEC)
FIGURE 8-10. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS)
FIGURE 8-14. BOOM HARNESS - 400SC
FIGURE 8-15. BOOM HARNESS - 460SJC
FIGURE 8-16. BOOM CAPACITY PROXIMITY SWITCH HARNESS
HARNESS (BLUE BEACON LIGHT ONLY)
FIGURE 8-21. BREAKER BOX KIT - 16AMP BREAKER
FIGURE 8-22. BREAKER BOX KIT - 10AMP BREAKER
FIGURE 8-23. BREAKER BOX KIT - 30MA/16 AMP
FIGURE 8-24. BREAKER BOX KIT WITH THREE BREAKERS
FIGURE 8-25. ENGINE HARNESS - DEUTZ D2.3L3
FIGURE 8-26. ENGINE HARNESS - DEUTZ D2.9L4
FIGURE 8-27. FUEL HARNESS - DEUTZ D2.9L4 ENGINE
FIGURE 8-28. GROUND CONTROL BOX HARNESS
FIGURE 8-29. GENERATOR HARNESS - 4000W GENERATOR
FIGURE 8-30. GENERATOR HARNESS - 2500W GENERATOR (60HZ)
FIGURE 8-31. LSS HARNESS
FIGURE 8-34. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
FIGURE 8-35. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
FIGURE 8-36. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM (CE SPEC)
FIGURE 8-37. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM (CE SPEC)
FIGURE 8-38. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE SPEC)
FIGURE 8-39. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE SPEC)
FIGURE 8-40. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
FIGURE 8-41. SKYGUARD HARNESS17 topics
  • FIGURE 8-42. TURNTABLE HARNESS
  • FIGURE 8-43. TURNTABLE HARNESS
  • FIGURE 8-44. VALVE HARNESS - MAIN VALVE
  • FIGURE 8-45. VALVE HARNESS - MAIN VALVE
  • FIGURE 8-46. SKYLINE HARNESS
  • FIGURE 8-47. SKYEYE INTERMEDIATE HARNESS
  • FIGURE 8-48. SKYEYE RECEIVER HARNESS
  • FIGURE 8-49. SKYEYE EMITTER HARNESS
  • SECTION 9 - DECALS
  • FIGURE 9-1. DECAL INSTALLATION - CE SPEC - 400SC
  • FIGURE 9-3. DECAL INSTALLATION - CE SPEC - 460SJC
  • FIGURE 9-11. DECAL INSTALLATION - OPTIONS
  • SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
  • FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
  • SECTION 11 - SPECIAL OPTIONS
  • FIGURE 11-1. SPECIAL OPTIONS
  • PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (604 pages). Open the sample pages (PDF, 645 KB)

Sample pages from the JLG 400SC, 460SJC Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 225: SECTION 3 - ENGINE
  • Parts illustration, page 423: SECTION 6 - CYLINDER
  • Parts illustration, page 567: SECTION 9 - DECALS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 400SC, 460SJC are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121706$69.67
Other manuals for the 400SC, 460SJC

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 604 pages

Quantity one is the manual described above.

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Other editions and similar models

JLG 400SC, 460SJCParts Manual · 31215020 · $69.61JLG 400SC, 460SJCParts Manual · 31215020_Rev_B · $69.95

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