JLG 680S, 800S, 810SJ, 860S Boom Lift Parts Manual

Name: JLG 680S, 800S, 810SJ, 860S Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121632_Rev_P
Price: 69.77 USD
Availability: InStock

516 pages · Publication 3121632_Rev_P

$69.77

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Models: 680S, 800S, 810SJ, 860S
Serial coverage: SN 0300182743 to SN 0300272492*, SN B300001092 to SN B300005730*
Manual type: Parts Manual
Pages: 516
Publication: 3121632_Rev_P
Condition: Brand new

JLG 680S, 800S, 810SJ, 860S Boom Lift Parts Manual, publication 3121632_Rev_P

What's inside

From the manual's own table of contents: 11 sections, 107 entries. See sample pages (PDF, 710 KB)

Search the contents

SECTION 1 - FRAME5 topics

FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-7. FRAME VALVES AND SHIELDS INSTALLATIONS
FIGURE 1-8. TOW PACKAGE INSTALLATION

SECTION 2 - TURNTABLE36 topics

FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS
FIGURE 2-5. AUXILIARY PUMP WITH BATTERY WITHOUT BATTERY DISCONNECT SWITCH INSTALLATION
FIGURE 2-6. AUXILIARY PUMP WITH BATTERY WITH BATTERY DISCONNECT SWITCH INSTALLATION
FIGURE 2-7. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
FIGURE 2-8. SWING MOTOR/HUB ASSEMBLY
FIGURE 2-9. DEUTZ D2011 ENGINE INSTALLATION
FIGURE 2-10. DEUTZ TD2.9L4 ENGINE INSTALLATION
FIGURE 2-11. FORD ENGINE INSTALLATION
FIGURE 2-12. GM ENGINE INSTALLATION
FIGURE 2-16. VARIABLE PUMP ASSEMBLY
FIGURE 2-17. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ D2011
FIGURE 2-18. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2.9L4
FIGURE 2-19. FUEL FILTER ASSEMBLY (DEUTZ TD2.9L4 ENGINES)
FIGURE 2-20. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE
FIGURE 2-21. TANK INSTALLATIONS
FIGURE 2-22. LP TANK INSTALLATIONS (FORD & GM ENGINE MACHINES ONLY)
FIGURE 2-23. ROTARY COUPLING INSTALLATION
FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY
FIGURE 2-25. LIMIT SWITCHES, LIGHTS AND ALARM INSTALLATIONS
FIGURE 2-26. HOODS INSTALLATION (ABS)
FIGURE 2-27. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS
FIGURE 2-28. HOOD ASSEMBLY - ENGINE SIDE REAR (DEUTZ DT2.9L4 (STAGE V) ENGINES) (SN B300004395 through B300005730)
FIGURE 2-29. HOOD ASSEMBLY - TANK SIDE REAR (DEUTZ DT2.9L4 (STAGE V) ENGINES) (SN B300004395 through B300005730)
FIGURE 2-30. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
FIGURE 2-31. 2500W GENERATOR INSTALLATION - DEUTZ D2011 MACHINES (OPTIONAL)
FIGURE 2-32. 2500W GENERATOR INSTALLATION - DEUTZ TD2.9L4 MACHINES (OPTIONAL)
FIGURE 2-33. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
FIGURE 2-34. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
FIGURE 2-35. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 2-36. 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES
FIGURE 2-37. 4000W GENERATOR INSTALLATION - GM ENGINES
FIGURE 2-38. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES
FIGURE 2-39. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES
FIGURE 2-40. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES
FIGURE 2-41. SKYAIR AIR COMPRESSOR INSTALLATION
FIGURE 2-42. AIR COMPRESSOR ASSEMBLY

SECTION 3 - BOOM9 topics

FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S/680S
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ
FIGURE 3-4. MAIN BOOM ASSEMBLIES
FIGURE 3-5. ROTATOR ASSEMBLY
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS
FIGURE 3-11. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS
FIGURE 3-12. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
FIGURE 3-13. BOOM CABLE CLAMPS INSTALLATIONS

SECTION 4 - PLATFORM25 topics

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH SKYGUARD)
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
FIGURE 4-10. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL)
FIGURE 4-13. CROSS RAIL INSTALLATION
FIGURE 4-14. SKYEYE INSTALLATION
FIGURE 4-15. SKYGLAZIER INSTALLATION
FIGURE 4-16. SKYLINE INSTALLATION
FIGURE 4-17. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)
FIGURE 4-18. SKYWELDER INSTALLATION (50HZ)
FIGURE 4-19. SKYWELDER INSTALLATION (60HZ)
FIGURE 4-20. SKYWELDER PREP PACKAGE (60HZ)
FIGURE 4-21. WELDER ASSEMBLY
FIGURE 4-22. SKYCUTTER INSTALLATION
FIGURE 4-23. PLASMA CUTTER ASSEMBLY
FIGURE 4-24. PIPE RACKS INSTALLATION
FIGURE 4-25. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
FIGURE 4-26. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
FIGURE 4-27. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

SECTION 5 - CYLINDER3 topics

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY (SN B300002484 through B300005730)
FIGURE 5-11. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (860SJ) (SN B300002484 through B300005730)
FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY

SECTION 6 - HYDRAULIC3 topics

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM
FIGURE 6-6. MANUAL DESCENT HYDRAULIC DIAGRAM (OPTIONAL)
FIGURE 6-10. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL8 topics

FIGURE 7-1. ELECTRICAL DIAGRAM LIST
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION
FIGURE 7-3. BATERY DISCONNECT SWITCH INSTALLATION
FIGURE 7-4. SKYEYE INTERMEDIATE HARNESS
FIGURE 7-5. SKYEYE RECEIVER HARNESS
FIGURE 7-6. SKYEYE EMITTER HARNESS
FIGURE 7-7. SKYLINE HARNESS
FIGURE 7-8. INTERFACE HARNESS - WITH 1 CELL LSS

SECTION 8 - DECALS4 topics

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC)
FIGURE 8-4. DECAL INSTALLATION (CE SPEC)

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK2 topics

FIGURE 9-1. MODEL 800S/860SJ STANDARD PARTS
FIGURE 9-2. MODEL 800S/860SJ VARIABLE PARTS

SECTION 10 - SPECIAL OPTIONS1 topic

FIGURE 10-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (516 pages). Open the sample pages (PDF, 709 KB)

Sample pages from the JLG 680S, 800S, 810SJ, 860S Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 233: SECTION 3 - BOOM
Parts illustration, page 289: SECTION 4 - PLATFORM
Parts illustration, page 492: SECTION 10 - SPECIAL OPTIONS

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This manual: Parts Manual 3121632_Rev_P$69.77

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 516 pages

Quantity one is the manual described above.

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