JLG 680S, 800S, 810SJ, 860S Boom Lift Parts Manual

Name: JLG 680S, 800S, 810SJ, 860S Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121632
Price: 69.75 USD
Availability: InStock

372 pages · Publication 3121632

$69.75

Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.

Models: 680S, 800S, 810SJ, 860S
Serial coverage: 0300182743-0300272492, B300001092-B300005730, Exclude Serial Number Range: 0300272449-0300272454, B300005568
Manual type: Parts Manual
Pages: 372
Publication: 3121632
Condition: Brand new

JLG 680S, 800S, 810SJ, 860S Boom Lift Parts Manual, publication 3121632

What's inside

From the manual's own table of contents: 41 sections, 96 entries. See sample pages (PDF, 553 KB)

Search the contents

General55 topics

SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION WITHOUT TOW PACKAGE
FIGURE 1-2. AXLE AND STEERING INSTALLATION WITH TOW PACKAGE
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS
FIGURE 1-4. DRIVE HUB/BRAKE ASSEMBLY
FIGURE 1-5. DRIVE MOTOR ASSEMBLY
FIGURE 1-6. FRAME VALVES AND SHIELDS INSTALLATIONS
FIGURE 1-7. TOW PACKAGE INSTALLATION
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES AND AUXILIARY PUMP INSTALLATIONS
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY (SN 0300190437 to Present, SN B300001092 to Present)
FIGURE 2-4. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
FIGURE 2-5. SWING MOTOR/HUB ASSEMBLY
FIGURE 2-6. DEUTZ D2011 ENGINE INSTALLATION
FIGURE 2-7. DEUTZ TD2.9L4 ENGINE INSTALLATION
FIGURE 2-8. GM ENGINE INSTALLATION
FIGURE 2-10. HYDROSTATIC PUMP ASSEMBLY (SN 0300208406 to Present, SN B300001326 to Present)
FIGURE 2-11. VARIABLE PUMP ASSEMBLY
FIGURE 2-12. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ D2011
FIGURE 2-13. TANK INSTALLATIONS
FIGURE 2-14. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY)
FIGURE 2-15. ROTARY COUPLING INSTALLATION
FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY
FIGURE 2-17. LIMIT SWITCHES, LIGHTS AND ALARM INSTALLATIONS
FIGURE 2-18. HOODS INSTALLATION (ABS)
FIGURE 2-19. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS
FIGURE 2-20. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
FIGURE 2-21. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
FIGURE 2-22. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
FIGURE 2-23. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES
FIGURE 2-24. 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES
FIGURE 2-25. 4000W GENERATOR INSTALLATION - GM ENGINES
FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES
FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES
FIGURE 2-28. SKYAIR AIR COMPRESSOR INSTALLATION
FIGURE 2-29. AIR COMPRESSOR ASSEMBLY
SECTION 3 - BOOM
FIGURE 3-1. TOWER BOOM, UPRIGHT AND CYLINDERS INSTALLATION
FIGURE 3-2. MAIN BOOM INSTALLATION - 800S
FIGURE 3-3. MAIN BOOM INSTALLATION - 860SJ
FIGURE 3-4. MAIN BOOM ASSEMBLIES
FIGURE 3-5. ROTATOR ASSEMBLY
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS
FIGURE 3-8. PLATFORM VALVE ASSEMBLIES (SN 0300190437 to Present, SN B300001092 to Present)
FIGURE 3-9. BOOM CABLE CLAMPS INSTALLATIONS
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITH SKYGUARD)
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

FIGURE 4-10. PLATFORM BUMPER PADDING INSTALLATION (OPTIONAL)

FIGURE 4-11. SKYGUARD SYSTEM INSTALLATION

FIGURE 4-12. CROSS RAIL INSTALLATION

FIGURE 4-13. SKYGLAZIER INSTALLATION

FIGURE 4-14. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)

FIGURE 4-15. SKYWELDER INSTALLATION (50HZ)

FIGURE 4-16. SKYWELDER INSTALLATION (60HZ)

FIGURE 4-17. SKYWELDER PREP PACKAGE (60HZ)

FIGURE 4-18. WELDER ASSEMBLY

FIGURE 4-19. SKYCUTTER INSTALLATION

FIGURE 4-20. PLASMA CUTTER ASSEMBLY

FIGURE 4-21. PIPE RACKS INSTALLATION

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE

FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE

FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB (860SJ ONLY)

FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM

FIGURE 5-6. STEER CYLINDER ASSEMBLY

FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY

SECTION 6 - HYDRAULIC

FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM

FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 2WD (SN 0300196955 to Present, SN B300001097 to Present)

Show all 42 sections

FIGURE 6-5. DRIVE HYDRAULIC DIAGRAM - 4WD (SN 0300196955 to Present, SN B300001097 to Present)

FIGURE 6-6. MANUAL DESCENT HYDRAULIC DIAGRAM (OPTIONAL)

FIGURE 6-9. STANDARD HYDRAULIC DIAGRAM (SN 0300196955 to Present, SN B300001097 to Present)

FIGURE 6-10. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPEC)

FIGURE 8-4. DECAL INSTALLATION (CE SPEC)

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. MODEL 800S/860SJ STANDARD PARTS

FIGURE 9-2. MODEL 800S/860SJ VARIABLE PARTS

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (372 pages). Open the sample pages (PDF, 552 KB)

Sample pages from the JLG 680S, 800S, 810SJ, 860S Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 27: SECTION 1 - FRAME
Parts illustration, page 192: SECTION 4 - PLATFORM
Parts illustration, page 217: SECTION 4 - PLATFORM

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

Your model

This manual: Parts Manual 3121632$69.75

Service manuals

Service Manual 3121234 · 530 pagesCovers 680SSerial: Prior to 0300189341$69.55Details

Service Manual 3121679 · 424 pagesCovers 680S$69.51Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 372 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).