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Komatsu 860E-1KT Dump Truck Operation & Maintenance Manual

179 pages · Publication CEAM019501

$69.59
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Models
860E-1KT
Serial coverage
A30003
Manual type
Operation & Maintenance Manual
Pages
179
Publication
CEAM019501
Condition
Brand new
Komatsu 860E-1KT Dump Truck Operation & Maintenance Manual, publication CEAM019501

What's inside

From the manual's own table of contents: 276 sections, 284 entries. See sample pages (PDF, 519 KB)

General1 topic
  • TABLE OF CONTENTS INTRODUCTION
FOREWARD
TRUCK MODEL ILLUSTRATION
ABOUT THIS MANUAL
ALERTS PAGE
STANDARD CHARTS AND TABLES
SAFETY
GENERAL
Safety Rules
Safety Features
Fire Extinguisher And First Aid Kit
Clothing And Personal Items
Leaving The Operator’s Seat
Mounting And Dismounting
Fire Prevention For Fuel And Oil
Precautions With High Temperature Fluids
Asbestos Dust Hazard Prevention
Prevention Of Injury By Work Equipment
Unauthorized Modification
ROPS Precautions
Precautions For Attachments
Precautions For Starting The Truck
PRECAUTIONS BEFORE OPERATION
Safety At The Worksite
Show all 277 sections
Fire Prevention
Preparing For Operation
Ventilation In Enclosed Areas
In Operator’s Cab - Before Starting The Engine
Mirrors, Windows And Lights
OPERATING THE TRUCK
When Starting The Engine
General Truck Operation
Traveling In Reverse
Traveling
Traveling On Slopes
Ensuring Good Visibility
Operating On Snow Or Ice
Avoiding Damage To Dump Body
Driving Near High Voltage Cables1 topic
  • TABLE OF CONTENTS (cont.) When Dumping
Working On Loose Ground
When Loading
Parking The Truck
TOWING
WORKING NEAR BATTERIES
Battery Hazard Prevention
Jump Starting With Booster Cables
Jump Starting With Receptacles
BEFORE PERFORMING MAINTENANCE
Warning Tag
Stopping The Engine Before Service
Proper Tools
Securing The Dump Body
WHILE PERFORMING MAINTENANCE
Keep The Truck Clean
Attachments
Working Under The Truck
Rotating Fan And Belts
Adding Fuel Or Oil
Radiator Coolant Level
Use Of Lighting
Precautions With The Battery
Handling High Pressure Hoses
Precautions When Performing Maintenance Near High Temperature Or High Pressure
Precautions With High Pressure Oil
Waste Materials
TIRES
Handling Tires
Tire Maintenance
Storing Tires After Removal
WHEN REPAIRS ARE NECESSARY
SPECIAL PRECAUTIONS FOR WORKING ON AC DRIVE TRUCKS
Engine Shutdown Procedure Before Welding or Performing Maintenance
Precautions Before Welding or Performing Maintenance
ADDITIONAL JOB SITE RULES
WARNINGS AND CAUTIONS1 topic
  • TABLE OF CONTENTS (cont.) OPERATING INSTRUCTIONS
WALK AROUND INSPECTION
ENGINE START-UP
AFTER ENGINE HAS STARTED
MACHINE OPERATION SAFETY PRECAUTIONS
OPERATING ON THE HAUL ROAD
STARTING ON A GRADE WITH A LOADED TRUCK
PASSING
LOADING
DUMPING
Raising The Dump Body
Lowering The Dump Body (When dumping on flat ground)
Lowering The Dump Body (When dumping over a berm or into a crusher)
TROLLEY OPERATING INSTRUCTIONS
Operating in trolley line mode
Getting on line
Operating on trolley
Getting off line
Line status signals
Trolley disconnect
Traffic consideration for trolley line operation
Approaching slow moving vehicles in a trolley assisted truck
Operating slow moving vehicles on trolley assist ramps
Truck failure while on trolley
USING THE SPEED CONTROL FEATURE
SAFE PARKING PROCEDURES
NORMAL ENGINE SHUTDOWN PROCEDURE
SUDDEN LOSS OF ENGINE POWER
FUEL DEPLETION
Special Wiring Harness
Towing Procedure
DISABLED TRUCK OPERATION
STEERING AND BRAKE SYSTEM
Components Required
Hookup
DISABLED TRUCK DUMPING PROCEDURE
Raising the Body
Lowering the Body
RESERVE ENGINE OIL SYSTEM1 topic
  • TABLE OF CONTENTS (cont.) OPERATOR CAB AND CONTROLS
STEERING WHEEL AND CONTROLS
Horn Button
Tilt / Telescope Lever
Speed Control Lever
Multi-Function Turn Signal Switch
DYNAMIC RETARDING
Dynamic Retarder/Service Brake Pedal
Throttle/Accelerator Pedal
GRADE/SPEED RETARD CHART
OVERHEAD PANEL COMPONENTS
CENTER CONSOLE
Directional Control Lever
Override/Fault Reset Switch
Engine Shutdown Switch
L.H. Window Control Switch R.H. Window Control Switch
Hoist Control Lever
Ashtray
Lighter
Data Store Button
Service Engine Light
12V Auxiliary Power Outlets
DIAGNOSTIC PORTS
Drive System #1
Engine (QUANTUM)
Drive System #3
Engine (CENSE)
Interface Module
VHMS
Payload Meter
OPERATOR’S SEAT
Adjustment
HEATER/AIR CONDITIONER COMPARTMENT AND CONTROLS
Fan Speed Control Knob
Temperature Control Knob
Air Flow Directional Knob
Heater/Air Conditioner Vents
INSTRUMENT PANEL
Control Symbols
Key Switch
Speed Control Switch
Traction Control Switch1 topic
  • TABLE OF CONTENTS (cont.) Retarding Grid Drier Switch
AC Drive System Rest Switch
Wheel Brake Lock Switch
Pantograph Switch
Hazard Warning Lights
Fuel Level Gauge
Hydraulic Oil Temperature Gauge
Speedometer/Digital Display
Coolant Temperature Gauge
Drive System Temperature Gauge
Headlight/Panel Illumination Light Switch
Ladder Light Switch (3-Way)
Backup Light Switch
Fog Light Switch
Mode Switches
Panel Illumination Light Dimmer Switch
Right/Left Turn Signal Indicators
Digital Display Contrast Buttons
Warning Light
STATUS INDICATOR LIGHTS
Body Up
Parking Brake Applied
Propulsion System Not Ready
No Propel
Engine Warming Up
Engine Delay
Grid Drier
Wheel Brake Lock Applied
Traction Control
Repair Monitor
Snapshot
Pantograph Energized
Pantograph Up
Service Brake Applied
No DC Link Voltage
DIGITAL DISPLAY OPERATION
Toggling Through Main Level Screens
Toggling Through Warning Screens
Entering Payload Meter Data
VEHICLE HEALTH MONITORING SYSTEM (VHMS)
Operation
Basic Precautions1 topic
  • TABLE OF CONTENTS (cont.) LUBRICATION AND SERVICE
860E SERVICE CAPACITIES
HYDRAULIC TANK SERVICE
Adding Hydraulic Oil
WHEEL MOTOR SERVICE
COOLING SYSTEM SERVICE
Radiator Filling Procedure
Reserve Oil Tank Filling Procedure (Remote Fill)
LUBRICATION CHART
HOUR (DAILY) INSPECTION
HOUR LUBRICATION AND MAINTENANCE CHECKS
HOURS LUBRICATION AND MAINTENANCE CHECKS
HOUR MAINTENANCE CHECKS
HOURS LUBRICATION AND MAINTENANCE CHECKS
AUTOMATIC LUBRICATION SYSTEM
GENERAL DESCRIPTION
SYSTEM COMPONENTS
Filter Assembly
Hydraulic Motor and Pump
Grease Reservoir
Pressure Reducing Valve
Flow Control Valve
Solenoid Valve
Vent Valve
Lubrication Cycle Timer
Over Pressure Cut Off Switch
Grease System Failure Switch
Injectors
Unloader Valve
SYSTEM OPERATION
GENERAL INSTRUCTIONS
Required Lubricant
System Priming
LUBRICANT PUMP
Pump Housing Oil Level1 topic
  • TABLE OF CONTENTS (cont.) Pump Pressure Control
INJECTORS (SL-1 Series “H”)
Injector Specifications
Injector Adjustment
INJECTOR OPERATION
PREVENTIVE MAINTENANCE PROCEDURES
Daily Lubrication System Inspection
Hour Inspection
SYSTEM CHECKOUT
Lubrication Cycle Operation
SYSTEM TROUBLESHOOTING CHART
COMPONENTS & SPECIFICATIONS
MAJOR COMPONENTS DESCRIPTIONS
SPECIFICATIONS
PAYLOAD METER III
AM/FM RADIO / CD PLAYER
OPERATING INSTRUCTIONS
GENERAL RADIO RECEIVER FUNCTIONS
Turning On the Power
One-Hour Timer
Display
Setting a Default Display
Adjusting the Brightness of the Display
Auxiliary Mode
Adjusting the Receiver Settings
USING THE CLOCK
Setting the Clock
USING THE ALARM
Setting the Alarm
Turning the Alarm Off
Activating Snooze
Setting Alarm Volume
USING THE RADIO
Finding a Station
Setting the Presets1 topic
  • TABLE OF CONTENTS (cont.) SATELLITE RADIO SERVICE (Optional)
Activating Satellite Radio (Optional)
USING THE WEATHERBAND
USING THE COMPACT DISC PLAYER
Playing a Compact Disc
Button Functions
PLAYING AN MP3 DISC
MP3 Format Compatibility
Root Directory
Empty Directory or Folder
No Folder
File Name Display
Pre-Programmed Playlists
Playing MP3 Files
TROUBLESHOOTING

Inside this manual

Real pages from this operation & maintenance manual (179 pages). Open the sample pages (PDF, 517 KB)

Sample pages from the Komatsu 860E-1KT Dump Truck Operation & Maintenance Manual: Controls and operation, Maintenance, Specifications, Color page, Color page
  • Controls and operation, page 90: Operator Cab And Controls - Section 32
  • Maintenance, page 120: Lubrication and Service - Section 40
  • Specifications, page 140: Components & Specifications - Section 5
  • Color page, page 155: Payload Meter III - Section 60
  • Color page, page 165: Payload Meter III - Section 60

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 860E-1KT are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual CEAM019501$69.59
Other manuals for the 860E-1KT

Service manuals

Details
Details
Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 179 pages

Quantity one is the manual described above.

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60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Komatsu 860E-1KT with 16V160 EngineService Manual · CEBM032000 · $199.79Komatsu 860E-1K, 860E-1KT, 960E-1K, 960E-2K, 960E-2KTOperation & Maintenance Manual · CEAM031801 · $69.93Komatsu 860E-1KTOperation & Maintenance Manual · CEAM021602 · $69.75Komatsu 860E-1KTOperation & Maintenance Manual · CEAM022401 · $69.65Komatsu 860E-1KTOperation & Maintenance Manual · CEAM026004 · $69.57

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).