Komatsu WA380-6 Wheel Loader Service Manual
1,729 pages · Publication SEN00114-15
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- Models
- WA380-6
- Serial coverage
- 65001 and up
- Manual type
- Service Manual
- Pages
- 1,729
- Publication
- SEN00114-15
- Condition
- Brand new
What's inside
From the manual's own table of contents: 274 sections, 495 entries. See sample pages (PDF, 866 KB)
Composition of shop manual
Safety notice
How to read the shop manual
Explanation of terms for maintenance standard
Handling of electric equipment and hydraulic component
Handling of connectors newly used for engines
How to read electric wire code
Precautions when carrying out operation
Method of disassembling and connecting push-pull type coupler
Standard tightening torque table
Conversion table
Specification dimension drawing
Specifications
Weight table
Table of fuel, coolant and lubricants
Engine mount and transmission mount
Cooling system
Cooling fan pump
Cooling fan motor
Power train
Power train system diagram
Drive shaft
Power train piping diagram
Torque converter
Show all 274 sections
Transmission
Flow control valve
Valve assembly
ECMV
Main relief valve and torque converter relief valve
Axle
Differential
Limited slip differential
Final drive
Steering piping diagram
Steering column
Steering pump
Steering valve
Orbit-roll valve
Stop valve
Steering relief valve
Steering cylinder
Emergency steering motor
Emergency steering pump47 topics
- Joystick steering lever linkage
- Steering electric lever
- Joystick EPC valve
- Brake piping diagram
- Charge valve
- Brake valve
- Accumulator (for brake)
- Brake
- Parking brake control
- Parking brake
- Parking brake solenoid valve
- Emergency parking brake release valve
- Axle mount and center hinge pin
- Tires
- Hydraulic piping diagram
- Work equipment control lever linkage
- Hydraulic tank
- Power train pump
- Work equipment pump
- Work equipment control valve
- CLSS
- Each function and operation of each valve
- PPC valve
- Stabilizer valve
- Accumulator (for PPC circuit)
- Accumulator (for ECSS)
- Work equipment PPC cut-off solenoid valve
- Work equipment linkage
- Bucket
- Bucket positioner and boom kick-out
- Work equipment cylinder
- Air conditioner
- Machine monitor system
- Machine monitor
- Electrical system (Transmission controller system)
- Transmission controller
- Electrical system (Work equipment controller system)
- Work equipment controller
- Electric transmission control
- Kickdown switch and hold switch
- Load meter cancel switch and load meter subtotal switch
- Multi-function knob
- Joystick steering knob
- KOMTRAX terminal system
- Engine starting circuit
- Engine stopping circuit
- Preheating circuit
Engine power mode selector circuit
Engine output derating function
Automatic warm-up function
Parking brake circuit
Sensor
Standard service value table for engine
Standard service value table for chassis
Tools for testing, adjusting, and troubleshooting
Testing engine speed
Testing exhaust gas color
Adjusting valve clearance
Testing compression pressure
Testing blow-by pressure
Testing engine oil pressure
Testing intake air (boost) pressure
Handling fuel system equipment
Releasing residual pressure in fuel system
Testing fuel pressure
Testing fuel delivery, return and leak amount
Bleeding air from fuel circuit
Testing leakage in fuel system
Handling reduced cylinder mode operation
Handling no-injection cranking operation
Handling controller voltage circuit
Testing and adjusting air conditioner compressor belt tension
Replacing alternator belt
Adjusting transmission speed sensor
Testing directional lever
Testing and adjusting power train oil pressure
Procedure for flushing torque converter and transmission hydraulic circuit
Method of moving machine when transmission valve is broken
Testing and adjusting steering stop valve
Testing and adjusting steering wheel
Testing and adjusting steering oil pressure
Bleeding air from steering circuit
Testing hydraulic drive fan
Bleeding air from hydraulic drive fan circuit
Testing brake pedal
Testing brake performance
Testing and adjusting accumulator charge pressure
Testing wheel brake oil pressure
Testing wear of wheel brake disc
Bleeding air from wheel brake circuit
Releasing residual pressure in brake accumulator circuit
Testing parking brake performance
Testing parking brake oil pressure
Testing wear of parking brake disc
Method of releasing parking brake manually
Testing and adjusting work equipment control lever
Testing and adjusting work equipment PPC oil pressure46 topics
- Testing and adjusting work equipment oil pressure
- Bleeding air from work equipment circuit
- Releasing residual pressure in work equipment circuit
- (Electronically Controlled Suspension System) accumulator
- Testing and adjusting bucket positioner
- Testing and adjusting boom kick-out
- Checking proximity switch operation pilot lamp
- Procedure for testing diodes
- Preparation work for troubleshooting for electric system
- How to start operation of KOMTRAX terminal
- Lamp display of KOMTRAX terminal
- Adjusting replaced, reassembled or added sensor, controller, etc. with machine monitor
- Special functions of machine monitor (EMMS)
- Pm-clinic inspection table
- Failure code table
- Fuse locations
- Points to remember when troubleshooting
- Sequence of events in troubleshooting
- Testing before troubleshooting
- Classification and procedures of troubleshooting
- Information contained in troubleshooting table
- Connection table for connector pin numbers
- T- branch box and T- branch adapter table
- Failure code [1500L0] (TORQFLOW transmission: Double meshing)
- Failure code [15SAL1] (ECMV F clutch: When command current is OFF, fill signal is ON)
- Failure code [15SALH] (ECMV F clutch: When command current is ON, fill signal is OFF)
- Failure code [15SBL1] (ECMV R clutch: When command current is OFF, fill signal is ON)
- Failure code [15SBLH] (ECMV R clutch: When command current is ON, fill signal is OFF)
- Failure code [15SEL1] (ECMV 1st clutch: When command current is OFF, fill signal is ON)
- Failure code [15SELH] (ECMV 1st clutch: When command current is ON, fill signal is OFF)
- Failure code [15SFL1] (ECMV 2nd clutch: When command current is OFF, fill signal is ON)
- Failure code [15SGL1] (ECMV 3rd clutch: When command current is OFF, fill signal is ON)
- Failure code [15SHL1] (ECMV 4th clutch: When command current is OFF, fill signal is ON)
- Failure code [2F00MA] (Parking brake: Malfunction)
- Failure code [2G43ZG] (Accumulator: Low oil pressure)
- Failure code [44K0L4] (Bucket positioner: ON/OFF signals disagree)
- Failure code [AA1ANX] (Air cleaner: Clogging)
- Failure code [AB00L6] (Alternator: Signal disagrees with operating state of engine)
- Failure code [AB00MA] (Alternator: Malfunction)
- Failure code [B@BAZG] (Rotation derating by low engine oil pressure)
- Failure code [B@BAZK] (Engine oil: Low level)
- Failure code [B@BCNS] (Coolant: Overheating)
- Failure code [B@BCZK] (Coolant: Low level)
- Failure code [B@BEBF] (Water in fuel error)
- Failure code [B@C7NS] (Brake oil: Overheating)
- Failure code [b@CENS] (Torque converter oil: Overheating)
Failure code [B@HANS] (Hydraulic oil: Overheating)
Failure code [CA111] (Abnormality in engine controller)
Failure code [CA115] (Engine Ne or Bkup speed sensor error)
Failure code [CA122] (Charge pressure sensor high error)
Failure code [CA123] (Charge pressure sensor low error)
Failure code [CA131] (Throttle sensor high error)
Failure code [CA132] (Throttle sensor low error)
Failure code [CA144] (Coolant sensor high error)
Failure code [CA145] (Coolant sensor low error)
Failure code [CA153] (Charge temperature sensor high error)
Failure code [CA154] (Charge temperature sensor low error)
Failure code [CA155] (Derating of speed by abnormally high charge temperature)
Failure code [CA187] (Sensor power supply 2 low error)
Failure code [CA221] (Atmospheric pressure sensor high error)
Failure code [CA222] (Atmospheric sensor low error)
Failure code [CA227] (Sensor power supply 2 high error)
Failure code [CA234] (Engine overspeed)
Failure code [CA238] (Ne speed sensor power supply error)
Failure code [CA271] (IMV/PCV1 Short circuit)
Failure code [CA272] (IMV/PCV1 Disconnection)
Failure code [CA322] (Injector #1 open/short error)
Failure code [CA323] (Injector #5 open/short error)
Failure code [CA324] (Injector #3 open/short error)
Failure code [CA325] (Injector #6 open/short error)
Failure code [CA331] (Injector #2 open/short error)
Failure code [CA332] (Injector #4 open/short error)
Failure code [CA342] (Calibration code inconsistency)
Failure code [CA351] (Injectors drive circuit error)
Failure code [CA352] (Sensor power supply 1 low error)
Failure code [CA386] (Sensor power supply 1 high error)
Failure code [CA428] (Abnormally high level in water sensor)
Failure code [CA429] (Abnormally low level in water sensor)
Failure code [CA431] (Idle validation switch error)
Failure code [CA432] (Idle validation action error)
Failure code [CA435] (Engine oil pressure switch error)
Failure code [CA441] (Battery voltage low error)
Failure code [CA442] (Battery voltage high error)
Failure code [CA449] Common rail pressure high error 2
Failure code [CA451] (Common rail pressure sensor high error)
Failure code [CA452] (Common rail pressure sensor low error)
Failure code [CA488] (Derating of torque by abnormally high charge temperature)
Failure code [CA553] (Common rail pressure high error 1)
Failure code [CA559] (Supply pump pressure very low error)
Failure code [CA689] (Engine Ne speed sensor error)
Failure code [CA731] (Engine Bkup speed sensor phase error)
Failure code [CA757] (All continuous data lost error)
Failure code [CA778] (Engine Bkup speed sensor error)
Failure code [CA1633] (KOMNET datalink timeout error)
Failure code [CA2185] (Throttle sensor power supply voltage high error)
Failure code [CA2186] (Throttle sensor power supply voltage low error)
Failure code [CA2249] (Supply pump pressure very low error 2)
Failure code [CA2311] (Abnormality in IMV solenoid)
Failure code [CA2555] (Intake heater relay disconnection error)
Failure code [CA2556] (Intake heater relay short circuit error)
Failure code [D150KA] (Emergency steering relay: Disconnection)27 topics
- Failure code [D150KB] (Emergency steering relay: Short circuit)
- Failure code [D150KY] (Emergency steering relay: Short circuit with power supply line)
- Failure code [D160KA] (Backup lamp relay: Disconnection)
- Failure code [D160KB] (Backup lamp relay: Short circuit)
- Failure code [D191KA] (Joystick steering neutral safety relay: Disconnection)
- Failure code [D191KB] (Joystick steering neutral safety relay: Short circuit)
- Failure code [D192KA] (ECSS solenoid: Disconnection)
- Failure code [D192KB] (ECSS solenoid: Short circuit)
- Failure code [D192KY] (ECSS solenoid: Short circuit with power supply line)
- Failure code [D193KA] (Joystick steering solenoid cut relay: Disconnection)
- Failure code [D193KB] (Joystick steering solenoid cut relay: Short circuit)
- Failure code [D5ZHKA] (Terminal C signal: Disconnection)
- Failure code [D5ZHKB] (Terminal C signal: Short circuit)
- Failure code [D5ZHKZ] (Terminal C signal: Disconnection or short circuit)
- Failure code [DA80L4] (Auto grease controller: ON/OFF signals disagree)
- Failure code [DAF3KK] (Machine monitor: Low source voltage (input)
- Failure code [DAF5KP] (Machine monitor: Low output voltage)
- Failure code [DAQ0KK] (Transmission controller: Low source voltage)
- Failure code [DAQ0KT] (Transmission controller: Abnormality in controller)
- Failure code [DAQRMA] (Transmission controller option setting: Malfunction)
- Failure code [DB90KK] Work equipment controller: Low source voltage (input)
- Failure code [DB90KT] Work equipment controller: Abnormality in controller
- Failure code [DB9RMA] (Work equipment controller option setting: Malfunction)
- Failure code [DD15LD] t switch (Panel switch 1): Switch is kept pressed for long time
- Failure code [DD16LD] U switch (Panel switch 2): Switch is kept pressed for long time
- Failure code [DD17LD] < switch (Panel switch 3): Switch is kept pressed for long time
- Failure code [DD18LD] > switch (Panel switch 4): Switch is kept pressed for long time
Failure code [DD1CLD] Load meter subtotal switch: Switch is kept pressed for long time1 topic
- Switch is kept pressed for long time
Failure code [DD1NLD] (Fan reverse switch: Switch is kept pressed for long time)
Failure code [DDB6L4] (Parking brake switch (Neutralizer): ON/OFF signals disagree)
Failure code [DDE5MA] (Emergency steering drive switch: Malfunction)
Failure code [DDK3KA] (Right FNR switch: Disconnection)
Failure code [DDK4KA] (Joystick steering FNR switch: Disconnection)
Failure code [DDK5L4] (Joystick steering shift-up/down switch: ON/OFF signals disagree)
Failure code [DDK6KA] (FNR lever switch: Disconnection)
Failure code [DDK6KB] (FNR lever switch: Short circuit)
Failure code [DDS5KA] (Steering pressure switch: Disconnected)
Failure code [DDS5KB] (Steering pressure switch: Grounded)
Failure code [DDT0L4] (Shift mode selector switch: ON/OFF signals disagree)
Failure code [DDW9LD] (Kick-down switch: Switch is kept pressed for long time)
Failure code [DDWLLD] (Hold switch: Switch is kept pressed for long time)
Failure code [DDY0LD] (Load meter cancel switch: Switch is kept pressed for long time)
Failure code [DF10KA] (Transmission shift lever switch: Disconnected)
Failure code [DF10KB] (Transmission shift lever switch: Short circuit)
Failure code [DGF1KA] (Transmission oil temperature sensor: Disconnected)
Failure code [DGF1KB] (Transmission oil temperature sensor: Short circuit)
Failure code [DGH2KX] (Hydraulic oil temperature sensor: Out of input signal range)
Failure code [DGR2KA] (Rear brake oil temperature sensor: Disconnected)
Failure code [DGR2KX] (Rear brake oil temperature sensor: Out of input signal range)
Failure code [DH21KA] (Loader pump pressure sensor: Disconnection)
Failure code [DH21KB] (Loader pump pressure sensor: Power supply line short)
Failure code [DHT1KX] (Transmission cut-off pressure sensor: Out of input signal range)
Failure code [DHT8KA] (Steering pump pressure sensor: Disconnection)
Failure code [DHT8KB] (Steering pump pressure sensor: Short circuit)
Failure code [DK59KA] (Lift arm EPC lever potentiometer (Main): Disconnection)
Failure code [DK59L8] (Lift arm EPC lever potentiometer (Main): Analog signals disagree)
Failure code [DK5AKA] (Lift arm EPC lever potentiometer (Sub): Disconnection)
Failure code [DK5BKA] (Bucket EPC lever potentiometer (Main): Disconnection)
Failure code [DK5BL8] (Bucket EPC lever potentiometer (Main): Analog signals disagree)
Failure code [DK5CKA] (Bucket EPC lever potentiometer (Sub): Disconnection)41 topics
- Failure code [DK5FKA] (Joystick steering EPC lever potentiometer (Main): Disconnection)
- Failure code [DK5GKA] (Joystick steering EPC lever potentiometer (Sub): Disconnection)
- Failure code [DKA0KA] (Lift arm angle sensor: Disconnection)
- Failure code [DKA0KY] (Lift arm angle sensor: Short circuit with power supply line)
- Failure code [DKA0L0] (Lift arm angle sensor: Dislocation of sensor)
- Failure code [DLT3KA] (Transmission output shaft speed sensor: Disconnection)
- Failure code [DT20KB] (Transmission cut-off indicator lamp: Short circuit)
- Failure code [DUM1KB] (Remote positioner raise set indicator lamp: Short circuit)
- Failure code [DUM2KB] (Remote positioner lower set indicator lamp: Short circuit)
- Failure code [DV00KB] (Alarm buzzer: Short circuit)
- Failure code [DW4PKA] (Lift arm raise EPC solenoid: Disconnection)
- Failure code [DW4PKB] (Lift arm raise EPC solenoid: Short circuit)
- Failure code [DW4PKY] (Lift arm raise EPC solenoid: Short circuit with power supply line)
- Failure code [DW4QKA] (Lift arm lower EPC solenoid: Disconnection)
- Failure code [DW4QKB] (Lift arm lower EPC solenoid: Short circuit)
- Failure code [DW4RKA] (Bucket tilt EPC solenoid: Disconnection)
- Failure code [DW4RKB] (Bucket tilt EPC solenoid: Short circuit)
- Failure code [DW4RKY] (Bucket tilt EPC solenoid: Short circuit with power supply line)
- Failure code [DW4SKA] (Bucket dump EPC solenoid: Disconnection)
- Failure code [DW4SKB] (Bucket dump EPC solenoid: Short circuit)
- Failure code [DW4SKY] (Bucket dump EPC solenoid: Short circuit with power supply line)
- Failure code [DW7BKA] (Fan reverse solenoid: Disconnection)
- Failure code [DW7BKB] (Fan reverse solenoid: Short circuit)
- Failure code [DW7BKY] (Fan reverse solenoid: Short circuit with power supply line)
- Failure code [DWM1KA] (Work equipment neutral lock solenoid: Disconnection)
- Failure code [DWM1KB] (Work equipment neutral lock solenoid: Short circuit)
- Failure code [DWN6KA] (Lift arm raise magnet detent solenoid: Disconnection)
- Failure code [DWN6KB] (Lift arm raise magnet detent solenoid: Short circuit)
- Failure code [DWN7KA] (Lift arm float magnet detent solenoid: Disconnection)
- Failure code [DWN7KB] (Lift arm float magnet detent solenoid: Short circuit)
- Failure code [DWN8KA] (Bucket tilt magnet detent solenoid: Disconnection)
- Failure code [DWN8KB] (Bucket tilt magnet detent solenoid: Short circuit)
- Failure code [DX16KA] (Fan pump EPC solenoid: Disconnection)
- Failure code [DX16KB] (Fan pump EPC solenoid: Short circuit)
- Failure code [DX16KY] (Fan pump EPC solenoid: Short circuit with power supply line)
- Failure code [DXH1KA] (Lockup ECMV solenoid: Disconnection)
- Failure code [DXH1KB] (Lockup ECMV solenoid: Short circuit)
- Failure code [DXH1KY] (Lockup ECMV solenoid: Short circuit with power supply line)
- Failure code [DXH4KA] (1st clutch ECMV solenoid: Disconnection)
- Failure code [DXH4KB] (1st clutch ECMV solenoid: Short circuit)
- Failure code [DXH4KY] (1st clutch ECMV solenoid: Short circuit with power supply line)
Failure code [DXH5KA] (2nd clutch ECMV solenoid: Disconnection)
Failure code [DXH5KB] (2nd clutch ECMV solenoid: Short circuit)
Failure code [DXH5KY] (2nd clutch ECMV solenoid: Short circuit with power supply line)
Failure code [DXH6KA] (3rd clutch ECMV solenoid: Disconnection)
Failure code [DXH6KB] (3rd clutch ECMV solenoid: Short circuit)
Failure code [DXH6KY] (3rd clutch ECMV solenoid: Short circuit with power supply line)
Failure code [DXH7KA] (R clutch ECMV solenoid: Disconnection)
Failure code [DXH7KB] (R clutch ECMV solenoid: Short circuit)
Failure code [DXH7KY] (R clutch ECMV solenoid: Short circuit with power supply line)
Failure code [DXH8KA] (F clutch ECMV solenoid: Disconnection)
Failure code [DXH8KB] (F clutch ECMV solenoid: Short circuit)
Failure code [DXH8KY] (F clutch ECMV solenoid: Short circuit with power supply line)
Failure code [DXHHKA] (4th clutch ECMV solenoid: Disconnection)
Failure code [DXHHKB] (4th clutch ECMV solenoid: Short circuit)
Failure code [DXHHKY] (4th clutch ECMV solenoid: Short circuit with power supply line)
Failure code [DXHLKA] (Joystick steering right EPC solenoid: Disconnection)
Failure code [DXHLKB] (Joystick steering right EPC solenoid: Short circuit)
Failure code [DXHMKA] (Joystick steering left EPC solenoid: Disconnection)
Failure code [DXHMKB] (Joystick steering left EPC solenoid: Short circuit)
Installing positions of fuses
Information in troubleshooting table
Engine does not start
Wiper does not operate
Windshield washer does not operate
Headlamp, clearance lamp, tail lamp, and license lamp do not light up or go off
Working lamp does not light up or go off
Turn signal lamp and hazard lamp do not light up or go off
Brake lamp does not light or it keeps lighting up
Backup lamp does not light or it keeps lighting up
Backup buzzer does not sound or it keeps sounding
Horn does not sound or it keeps sounding
Alarm buzzer does not sound or it keeps sounding
Air conditioner does not operate or stop
The KOMTRAX system does not work properly
When kick-down switch is turned ON, kick-down operation does not start
When hold switch is pressed, holding operation does not start
Transmission cut-off mode cannot be set or reset
Transmission cut-off set cannot be reset
FNR switch mode cannot be set or reset
Fan reverse function cannot be used or reset
Discharge from loader pump does not rise from minimum level
ECSS function cannot be used or reset
When parking brake is turned ON, parking brake indicator lamp does not light up
When emergency brake operates, brake oil pressure caution lamp does not operate
Air cleaner clogging indicator lamp does not light up
Radiator coolant level caution lamp does not light up47 topics
- Steering oil pressure caution lamp does not light up
- Abnormality in t switch (panel switch 1) input
- Abnormality in U switch (panel switch 2) input
- Abnormality in < switch (panel switch 3) input
- Abnormality in > switch (panel switch 4) input
- Method of using troubleshooting chart
- Table of failure modes and causes
- The machine does not start
- [Machine with lockup clutch (if equipped)]
- Torque converter lockup is not switched on [Machine with lockup clutch (if equipped)]
- Shocks are large at the times of starting and shifting gear
- Time lag is large at the times of starting and shifting gear
- The torque converter oil temperature is high
- Steering does not turn
- Steering does not turn [Machine with joystick steering (if equipped)]
- Steering response is low
- Turning, response of steering is poor [machine with joystick steering (if equipped)]
- Steering is heavy
- When machine turns, it shakes or makes large shocks
- [machine with joystick steering (if equipped)]
- The wheel brake does not work or does not work well
- The wheel brake is not released or it drags
- The parking brake does not work or does not work well
- The parking brake is not released or it drags (including emergency release system)
- Lift arm does not rise
- Lift arm speed is low or rising force of lift arm is insufficient
- When rising, the lift arm comes to move slowly at specific height
- The lift arm cylinder cannot hold down the bucket (Bucket floats)
- Hydraulic drifts of the lift arm is large
- The lift arm wobbles during operation
- Bucket does not tilt back
- Bucket speed is low or tilting back force is insufficient
- The bucket comes to operate slowly in the midst of tilting-back
- The bucket cylinder cannot hold down the bucket
- Hydraulic drifts of the bucket is large
- (The work equipment valve is set to "HOLD")
- Lift arm and bucket control levers do not move smoothly and are heavy
- During operation of the machine, engine speed lowers remarkably or engine stalls
- Large shock is made when work equipment starts and stops
- When work equipment circuit is relieved singly, other work equipment moves
- ECSS does not operate, and pitching, bouncing occur
- Method of using troubleshooting charts
- Engine does not start easily
- Engine does not start
- Engine does not pick up smoothly
- Engine stops during operations
- Engine does not rotate smoothly
Engine lacks output (or lacks power)
Exhaust smoke is black (Incomplete combustion)
Oil consumption is excessive (or exhaust smoke is blue)
Engine oil becomes contaminated quickly
Fuel consumption is excessive
Coolant contains oil (blows back or reduces)
Oil pressure drops
Oil level rises (Water, fuel in oil)
Coolant temperature rises too high (Overheating)
Abnormal noise is made
Vibration is excessive
How to read this manual
Coating materials list
Special tools list
Sketches of special tools
Removal and installation of fuel supply pump assembly
Removal and installation of fuel injector assembly
Removal and installation of cylinder head assembly
Removal and installation of engine hood assembly
Removal and installation of radiator assembly
Removal and installation of air aftercooler
Removal and installation of hydraulic oil cooler assembly
Removal and installation of engine assembly
Removal and installation of engine front oil seal assembly
Removal and installation of engine rear oil seal assembly
Removal and installation of cooling fan and fan motor assembly
Removal and installation of fuel tank assembly
Removal and installation of torque converter and transmission assembly
Disassembly and assembly of torque converter assembly (Standard specification)
Disassembly and assembly of torque converter assembly (Lockup specification)
Disassembly and assembly of transmission assembly
Disassembly and assembly of transmission clutch pack assembly
Disassembly and assembly of parking brake assembly
Removal and installation of front axle assembly
Removal and installation of rear axle assembly
Disassembly and assembly of axle housing
Disassembly and assembly of differential assembly
Removal and installation of steering valve assembly
Removal and installation of parking brake discs and plates
Removal and installation of center hinge pin
Removal and installation of counterweight
Removal and installation of work equipment control valve assembly
Removal and installation of power train pump and work equipment pump assembly
Removal and installation of steering pump and cooling fan pump assembly
Removal and installation of hydraulic tank assembly
Removal and installation of work equipment assembly
Disassembly and assembly of hydraulic cylinder assembly12 topics
- Removal and installation of operator's cab and floor frame assembly
- Removal and installation of operator's cab glass (stuck glass)
- Disassembly and assembly of operator's seat assembly (Standard specification)
- Disassembly and assembly of operator's seat assembly (Manufactured by GRAMMER)
- Removal and installation of air conditioner unit assembly
- Removal and installation of engine controller assembly
- Power train hydraulic circuit diagram
- Automatic greasing circuit diagram
- Hydraulic circuit diagram
- Electrical circuit diagram
- Work equipment controller system electrical circuit diagram
- Connector list and stereogram
Inside this manual
Real pages from this service manual (1,729 pages). Open the sample pages (PDF, 865 KB)
- Specifications, page 488: 30 Testing and adjusting
- Troubleshooting, page 852: Failure code [CA332] (Injector #4 open/short error)
- Diagram, page 1,164: Failure code [DW4RKA] (Bucket tilt EPC solenoid: Disconnection)
- Foldout diagram, page 1,713: Electrical circuit diagram (2/14)
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This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,729 pages
Quantity one is the manual described above.
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Other editions and similar models
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