Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual
475 pages · Publication CEAM026604
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- Models
- WA500-7
- Serial coverage
- WA500-7 A94001 and up
- Manual type
- Operation & Maintenance Manual
- Pages
- 475
- Publication
- CEAM026604
- Condition
- Brand new
What's inside
From the manual's own table of contents: 29 sections, 165 entries. See sample pages (PDF, 487 KB)
INTRODUCTION3 topics
- USE OF MACHINE
- DIRECTIONS OF MACHINE
- VISIBILITY FROM OPERATOR'S SEAT
PRODUCT INFORMATION4 topics
- PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
- ENGINE NUMBER PLATE
- SERVICE METER LOCATION
- YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
SAFETY LABELS2 topics
- LOCATION OF SAFETY LABELS
- SAFETY LABELS
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE9 topics
- PRECAUTIONS BEFORE STARTING OPERATION
- PREPARATIONS FOR SAFE OPERATION
- FIRE PREVENTION
- PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
- DO NOT GET CAUGHT IN WORK EQUIPMENT
- PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
- UNAUTHORIZED MODIFICATION
- PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
- PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
PRECAUTIONS FOR OPERATION5 topics
- PRECAUTIONS FOR JOBSITE
- STARTING ENGINE
- OPERATION
- TRANSPORTATION
- TOWING
PRECAUTIONS FOR MAINTENANCE3 topics
- PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
- PRECAUTIONS FOR INSPECTION AND MAINTENANCE
- TIRES
GENERAL VIEW3 topics
- GENERAL VIEW OF MACHINE
- GENERAL VIEW OF CONTROLS AND GAUGES
- MACHINE MONITOR
EXPLANATION OF COMPONENTS51 topics
- SWITCHES
- CONTROL LEVERS AND PEDALS
- CAP WITH LOCK
- FRAME LOCK BAR
- TOWING PIN
- BACKUP ALARM
- BATTERY DISCONNECT SWITCH
- SYSTEM OPERATING LAMP
- OPEN AND CLOSE CAB DOOR
- FUSE
- SLOW BLOW FUSE
- AUXILIARY ELECTRIC POWER
- OPTIONAL POWER SUPPLY OUTLET
- HANDLING RADIO
- HANDLING AUTO AIR CONDITIONER
- HANDLING FRONT WIPER
- FIRE EXTINGUISHER
- HANDLING REAR VIEW MONITOR
- HANDLING Komatsu Diesel Particulate Filter (KDPF)
- HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
- HANDLING MACHINES EQUIPPED WITH KOMTRAX
- MACHINE OPERATIONS AND CONTROLS
- CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
- OPERATIONS AND CHECKS AFTER STARTING ENGINE
- STOPPING ENGINE
- MACHINE OPERATION
- STEERING MACHINE
- WORK EQUIPMENT CONTROLS AND OPERATIONS
- RECOMMENDED APPLICATIONS
- RULES FOR OPERATION
- REMOVING AND INSTALLING BUCKET
- REMOTE POSITIONER
- PARKING MACHINE
- CHECK AFTER FINISHING WORK
- LOCKING
- HANDLING TIRES
- TRANSPORTATION PROCEDURE
- LOADING AND UNLOADING WITH TRAILER
- LIFTING MACHINE
- COLD WEATHER OPERATION
- COLD WEATHER OPERATION INFORMATION
- STORAGE
- BEFORE STORAGE
- DURING STORAGE
- AFTER STORAGE
- STARTING MACHINE AFTER LONG-TERM STORAGE
- TROUBLES AND ACTIONS
- RUNNING OUT OF FUEL
- TOWING MACHINE
- DISCHARGED BATTERY
- OTHER TROUBLE
MAINTENANCE19 topics
- RULES FOR MAINTENANCE
- SERVICE METER READING
- KOMATSU GENUINE REPLACEMENT PARTS
- KOMATSU GENUINE LUBRICANTS
- ALWAYS USE CLEAN WASHER FLUID
- FRESH AND CLEAN LUBRICANTS
- CHECK DRAINED OIL AND USED FILTER
- CAUTION FOR REFILLING OIL OR FUEL
- WELDING INSTRUCTIONS
- DO NOT DROP THINGS INSIDE MACHINE
- PRECAUTIONS FOR KDPF
- DUSTY JOBSITES
- AVOID MIXING OIL
- LOCKING INSPECTION COVERS
- BLEED AIR FROM HYDRAULIC CIRCUIT
- PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
- CHECKS AFTER INSPECTION AND MAINTENANCE
- FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
- CLOSE ENGINE SIDE COVER SECURELY
OUTLINE OF MAINTENANCE2 topics
- HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
- HANDLING ELECTRICAL COMPONENTS
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS1 topic
- TIGHTENING TORQUE LIST
MAINTENANCE SCHEDULE1 topic
- MAINTENANCE SCHEDULE TABLE
MAINTENANCE PROCEDURE14 topics
- EVERY 10 HOURS MAINTENANCE (ONLY FOR THE FIRST 50 HOURS)
- INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
- WHEN REQUIRED
- CHECKS BEFORE STARTING
- EVERY 50 HOURS MAINTENANCE
- EVERY 100 HOURS MAINTENANCE
- EVERY 250 HOURS MAINTENANCE
- EVERY 500 HOURS MAINTENANCE
- EVERY 1000 HOURS MAINTENANCE
- EVERY 2000 HOURS MAINTENANCE
- EVERY 4000 HOURS MAINTENANCE
- EVERY 4500 HOURS MAINTENANCE
- EVERY 8000 HOURS MAINTENANCE
- EVERY 9000 HOURS MAINTENANCE
HANDLING JOYSTICK STEERING SYSTEM6 topics
- EXPLANATION OF COMPONENTS
- FUNCTION AND STRUCTURE OF JOYSTICK STEERING
- PRECAUTIONS WHEN HANDLING JOYSTICK STEERING
- OPERATION METHOD OF JOYSTICK STEERING
- GETTING ON OR OFF MACHINE
- ADJUST JOYSTICK CONSOLE
HANDLING MULTI-FUNCTION MONO-LEVER2 topics
- EXPLANATION OF COMPONENTS AND SWITCHES
- DISPLAY OF LIQUID CRYSTAL UNIT
AUTO-GREASING3 topics
- CHANGING LUBRICATION INTERVAL
- AUTO-GREASING
- CHECKING AUTO-GREASING AND OPERATION METHOD FOR ADDING GREASE
Show all 29 sections
HANDLING BRAKE COOLING SYSTEM3 topics
- CLEAN BRAKE COOLING OIL COOLER FINS
- REPLACE BRAKE COOLING OIL FILTER CARTRIDGE
- REPLACE AXLE
SAFETY CRITICAL PARTS1 topic
- SAFETY CRITICAL PARTS LIST
CONSUMABLE PARTS1 topic
- CONSUMABLE PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT3 topics
- LUBRICATION CHART
- LUBRICANTS
- INE OIL
Inside this manual
Real pages from this operation & maintenance manual (475 pages). Open the sample pages (PDF, 486 KB)
- Controls and operation, page 169: HORN SWITCH
- Maintenance, page 386: MAINTENANCE
- Specifications, page 421: SPECIFICATIONS
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the WA500-7 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 475 pages
Quantity one is the manual described above.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).