Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual

Name: Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual
Brand: MidWestTech
SKU: TEN00584-10
Price: 69.79 USD
Availability: InStock

472 pages · Publication TEN00584-10

$69.79

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Models: WA500-7
Serial coverage: 10001 and up
Manual type: Operation & Maintenance Manual
Pages: 472
Publication: TEN00584-10
Condition: Brand new

Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual, publication TEN00584-10

What's inside

From the manual's own table of contents: 226 topics. See sample pages (PDF, 456 KB)

Search the contents

FOREWORD
BEFORE READING THIS MANUAL
SAFETY INFORMATION
INTRODUCTION
USE OF MACHINE
DIRECTIONS OF MACHINE
VISIBILITY FROM OPERATOR'S SEAT
PRODUCT INFORMATION
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
ENGINE NUMBER PLATE
SERVICE METER LOCATION
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
SAFETY
SAFETY LABELS
LOCATION OF SAFETY LABELS
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
PRECAUTIONS BEFORE STARTING OPERATION
PREPARATIONS FOR SAFE OPERATION
FIRE PREVENTION
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
DO NOT GET CAUGHT IN WORK EQUIPMENT
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
UNAUTHORIZED MODIFICATION
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS

Show all 226 topics

PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR JOBSITE
STARTING ENGINE
OPERATION
TRANSPORTATION
TOWING
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
PRECAUTIONS FOR INSPECTION AND MAINTENANCE
TIRES
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
MACHINE MONITOR
EXPLANATION OF COMPONENTS
SWITCHES
CONTROL LEVERS AND PEDALS
CAP WITH LOCK
FRAME LOCK BAR
TOWING PIN
BACKUP ALARM
BATTERY DISCONNECT SWITCH
SYSTEM OPERATING LAMP
OPEN AND CLOSE CAB DOOR
FUSE
SLOW BLOW FUSE
AUXILIARY ELECTRIC POWER
OPTIONAL POWER SUPPLY OUTLET
HANDLING RADIO
HANDLING AUTO AIR CONDITIONER
HANDLING FRONT WIPER
FIRE EXTINGUISHER
HANDLING REAR VIEW MONITOR
HANDLING Komatsu Diesel Particulate Filter (KDPF)
HANDLING Komatsu Closed Crankcase Ventilation (KCCV)
HANDLING MACHINES EQUIPPED WITH KOMTRAX
MACHINE OPERATIONS AND CONTROLS
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
OPERATIONS AND CHECKS AFTER STARTING ENGINE
STOPPING ENGINE
MACHINE OPERATION
STEERING MACHINE
WORK EQUIPMENT CONTROLS AND OPERATIONS
RECOMMENDED APPLICATIONS
RULES FOR OPERATION
REMOVING AND INSTALLING BUCKET
REMOTE POSITIONER
PARKING MACHINE
CHECK AFTER FINISHING WORK
LOCKING
HANDLING TIRES
TRANSPORTATION PROCEDURE
LOADING AND UNLOADING WITH TRAILER
LIFTING MACHINE
COLD WEATHER OPERATION
COLD WEATHER OPERATION INFORMATION
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
STARTING MACHINE AFTER LONG-TERM STORAGE
TROUBLES AND ACTIONS
RUNNING OUT OF FUEL
TOWING MACHINE
DISCHARGED BATTERY
OTHER TROUBLE
MAINTENANCE
RULES FOR MAINTENANCE
SERVICE METER READING
KOMATSU GENUINE REPLACEMENT PARTS
KOMATSU GENUINE LUBRICANTS
ALWAYS USE CLEAN WASHER FLUID
FRESH AND CLEAN LUBRICANTS
CHECK DRAINED OIL AND USED FILTER
CAUTION FOR REFILLING OIL OR FUEL
WELDING INSTRUCTIONS
DO NOT DROP THINGS INSIDE MACHINE
PRECAUTIONS FOR KDPF
DUSTY JOBSITES
AVOID MIXING OIL
LOCKING INSPECTION COVERS
BLEED AIR FROM HYDRAULIC CIRCUIT
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
CHECKS AFTER INSPECTION AND MAINTENANCE
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
CLOSE ENGINE SIDE COVER SECURELY
OUTLINE OF MAINTENANCE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
HANDLING ELECTRICAL COMPONENTS
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
TIGHTENING TORQUE LIST
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE TABLE
MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIO-FUEL IS USED
MAINTENANCE PROCEDURE
EVERY 10 HOURS MAINTENANCE (ONLY FOR THE FIRST 50 HOURS)
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
WHEN REQUIRED
CHECKS BEFORE STARTING
EVERY 50 HOURS MAINTENANCE
EVERY 100 HOURS MAINTENANCE
EVERY 250 HOURS MAINTENANCE
EVERY 500 HOURS MAINTENANCE
EVERY 1000 HOURS MAINTENANCE
EVERY 2000 HOURS MAINTENANCE
EVERY 4000 HOURS MAINTENANCE
EVERY 4500 HOURS MAINTENANCE
EVERY 8000 HOURS MAINTENANCE
EVERY 9000 HOURS MAINTENANCE
SPECIFICATIONS
ATTACHMENTS AND OPTIONS
TIRE AND BUCKET SELECTION
HANDLING JOYSTICK STEERING SYSTEM
FUNCTION AND STRUCTURE OF JOYSTICK STEERING
PRECAUTIONS WHEN HANDLING JOYSTICK STEERING
OPERATION METHOD OF JOYSTICK STEERING
GETTING ON OR OFF MACHINE
ADJUST JOYSTICK CONSOLE
HANDLING MULTI-FUNCTION MONO-LEVER
EXPLANATION OF COMPONENTS AND SWITCHES
DISPLAY OF LIQUID CRYSTAL UNIT
AUTO-GREASING
CHANGING LUBRICATION INTERVAL
CHECKING AUTO-GREASING AND OPERATION METHOD FOR ADDING GREASE
HANDLING BRAKE COOLING SYSTEM
REPLACEMENT PARTS
SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS LIST
CONSUMABLE PARTS
CONSUMABLE PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
LUBRICATION CHART
LUBRICANTS
ENSURING SAFE OPERATION
UNDERSTANDING THE MACHINE
SAFETY-RELATED EQUIPMENT
INSPECTING MACHINE
WEAR WELL-FITTING CLOTHES AND PROTECTIVE EQUIPMENT
KEEP MACHINE CLEAN
INSIDE OPERATOR'S COMPARTMENT
PROVIDE FIRE EXTINGUISHER AND FIRST AID KIT
IF ANY PROBLEM IS FOUND
ACTIONS IF FIRE OCCURS
PREVENT FIRE
USE HANDRAILS AND STEPS WHEN GETTING ON OR OFF MACHINE
NO JUMPING ON OR OFF MACHINE
NO PEOPLE ON ATTACHMENTS
WHEN STANDING UP FROM OPERATOR'S SEAT
WHEN LEAVING MACHINE
EMERGENCY EXIT FROM OPERATOR'S CAB
PRECAUTIONS FOR CLEANING CAB GLASS
INVESTIGATE AND CONFIRM JOBSITE CONDITIONS
WORK ON LOOSE GROUND
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
ENSURE GOOD VISIBILITY
CHECK SIGNS AND SIGNALMAN'S SIGNALS
BEWARE OF ASBESTOS DUST
USE WARNING TAGS
WHEN STARTING ENGINE
IN COLD AREAS
START ENGINE WITH JUMPER CABLES
CHECKS BEFORE OPERATION
WHEN TRAVELING IN FORWARD OR REVERSE
WHEN TRAVELING
WHEN TRAVELING ON SLOPES
METHOD OF USING BRAKES
WHEN OPERATING
PROHIBITED OPERATIONS
WHEN OPERATING ON SNOW OR FROZEN SURFACES
WHEN PARKING MACHINE
SAFETY RULES FOR LOADING AND UNLOADING
SAFETY RULES FOR TOWING
DISPLAY WARNING TAG DURING INSPECTION AND MAINTENANCE
KEEP WORK PLACE CLEAN AND TIDY
SELECT SUITABLE PLACE FOR INSPECTION AND MAINTENANCE
ONLY AUTHORIZED PERSONNEL
APPOINT LEADER WHEN WORKING WITH OTHERS
STOP ENGINE BEFORE INSPECTION AND MAINTENANCE
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
TURN OFF ECSS SWITCH BEFORE PERFORMING INSPECTION AND MAINTENANCE
INSTALLING, REMOVING, OR STORING ATTACHMENTS
WORK AT HIGH PLACES
WORK UNDER MACHINE OR WORK EQUIPMENT
PROPER TOOLS
TURN BATTERY DISCONNECT SWITCH TO OFF POSITION
BATTERY
WHEN USING HAMMER
HIGH-TEMPERATURE COOLANT
HIGH-TEMPERATURE OIL
HIGH-TEMPERATURE PARTS
HIGH-PRESSURE OIL
HIGH-PRESSURE FUEL
HIGH-PRESSURE HOSES AND PIPING
NOISE
ACCUMULATOR AND GAS SPRING
COMPRESSED AIR
MAINTENANCE OF AIR CONDITIONER
DISPOSE OF WASTE MATERIALS
SELECT WINDOW WASHER FLUID
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
STORING TIRES

Inside this manual

Real pages from this operation & maintenance manual (472 pages). Open the sample pages (PDF, 456 KB)

Sample pages from the Komatsu WA500-7 Wheel Loader Operation & Maintenance Manual: Controls and operation, Specifications, Maintenance

Controls and operation, page 63: GENERAL VIEW
Specifications, page 245: MACHINE OPERATIONS AND CONTROLS
Maintenance, page 350: MAINTENANCE PROCEDURE

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the WA500-7 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual TEN00584-10$69.79

Service manuals

Service Manual SEN05693-04 · 2,523 pagesCovers WA500-7Serial: 10001 and up$259.61Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 472 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).