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Skyjack SJ45 AJN, SJ45 ARJN Articulating Boom Lift Service Manual

189 pages · Publication 264833ABA

$69.71
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Models
SJ45 AJN, SJ45 ARJN
Serial coverage
  • SJ45 AJN: A304000001-A304999999
  • SJ45 ARJN: A304000001-A304999999
Manual type
Service Manual
Pages
189
Publication
264833ABA
Condition
Brand new
Skyjack SJ45 AJN, SJ45 ARJN Articulating Boom Lift Service Manual, publication 264833ABA

What's inside

From the manual's own table of contents: 5 sections, 149 entries. See sample pages (PDF, 756 KB)

Section 1 – Maintenance23 topics
  • Read and Heed
    • 1.1-1 Mobile Elevating Work Platform (MEWP) definition
    • 1.1-2 Purpose of equipment
    • 1.1-3 Use of equipment
    • 1.1-4 Service Policy and Warranty
    • 1.1-5 Ownership of MEWP
    • 1.1-6 Optional equipment
  • General information
    • 1.2-1 Owner’s annual inspection record
    • 1.2-2 Replacement parts
    • 1.2-3 Maintenance and service safety tips
    • 1.2-4 Hydraulic system & component maintenance and repair
    • 1.2-5 Hydraulic oil maintenance
    • 1.2-6 Hydraulic maintenance tips
    • 1.2-7 Railing maintenance and repair
    • 1.2-8 Multi-conduction control cable repair
  • Scheduled maintenance and inspections
    • 1.3-1 Service bulletins
    • 1.3-2 Maintenance and inspections
    • 1.3-3 Schedule and instructions
    • 1.3-5 Pre-Delivery/Maintenance Inspection Checklist
    • 1.3-6 Inspection points
    • 1.3-7 Function tests
Section 2 – Maintenance Tables and Diagrams11 topics
  • Standard Hose Numbering System
  • Torque Specifications for Fasteners (Metric)
  • Torque Specifications for Fasteners (US)
  • Torque Specifications for Hydraulic Couplings & Hoses
  • MEWP Torque Specifications
  • Hydraulic Specifications
  • Fluids
  • MEWP Specifications and Features
  • Maximum Platform Capacity
  • Reach Diagram - SJ45 AJN
  • Reach Diagram - SJ45 ARJN
Section 3 – System Component Identification and Schematics34 topics
  • Electrical Symbol Chart
  • Hydraulic Symbol Chart
  • Wire Number and Colour Code
  • Hydraulic Parts List
  • Electrical Parts List
  • Battery and inverter cables
  • Inverter panel component identification
  • Regen Divert Manifold
  • Jib and Platform Manifold - SJ45 AJN
  • Jib and Platform Manifold - SJ45 ARJN
  • Main and Riser Manifolds Hose Port Identification
  • Main and Riser Manifolds Component Identification
  • Major Components
  • Chassis Harness
  • Chassis Harness Schematic
  • Main Manifold Harness
  • Main Manifold Harness Schematic
  • Jib and Platform Rotate Harness - SJ45 AJN
  • Jib and platform rotate harness - SJ45 ARJN
  • Boom Limit Switches and Sensor
  • Boom Angle Sensor Harness
  • Power cable connections
  • CANbus cable connections
  • Load cell connections
  • Footswitch connections
  • 3.26 2-wire SGE connections
  • 3.27 4-wire SGE connections
  • All-motion alarm connections
  • Hydraulic Schematic
  • Electrical Schematic
  • Platform Controls Schematic - ANSI/CSA
  • Platform Controls Schematic - CE
  • Base Controls Schematic - ANSI/CSA
  • Base Controls Schematic - CE
Section 4 – Troubleshooting Information26 topics
  • Introduction
  • Electrical System
    • 4.2-1 All Controls Inoperative
    • 4.2-2 All Controls Inoperative If Equipped with Elevate/Trackunit Telematics
    • 4.2-3 All Functions Inoperative from Platform Control Console
    • 4.2-4 All Functions Inoperative from Base Control Console
    • 4.2-5 Missing Functions from Base Control Console (Missing input from Base controls)
    • 4.2-6 Missing Functions from Platform Control Console (Missing input from Platform controls)
    • 4.2-7 Missing Functions from Base and Platform Control Console (Missing output to function coils)
  • Hydraulic System
    • 4.3-1 All Controls Inoperative
    • 4.3-2 No Main Boom Up
    • 4.3-3 No Main Boom Down
    • 4.3-5 No Riser Down
    • 4.3-6 No Turret Rotate Left
    • 4.3-7 No Turret Rotate Right
    • 4.3-8 No Boom Extend
    • 4.3-9 No Boom Retract
    • 4.3-12 No Platform Rotation Right
    • 4.3-13 No Platform Rotation Left
    • 4.3-14 No Jib Rotation Right
    • 4.3-15 No Jib Rotation Left
    • 4.3-16 Platform will not Level Down Manually
    • 4.3-17 Platform will not Level Up Manually
    • 4.3-18 No Left Steer
    • 4.3-19 No Right Steer
Section 5 – Procedures50 topics
  • Safety and workmanship
  • Machine control systems
    • 5.2-1 Controller locations
    • 5.2-2 Joystick pin reference
    • 5.2-3 Jib and platform switches voltage reference
    • 5.2-4 Zapi GC9033 I/O expander module pin reference (platform control box)
    • 5.2-6 NVR display module (base control box)
    • 5.2-5 NVR display - User interface keys
    • 5.2-7 NVR display - Pin reference
    • 5.2-8 NVR display - Machine info menus
    • 5.2-9 NVR display - Tester menu
    • 5.2-10 NVR display - Tester menu table A
    • 5.2-11 NVR display - Tester menu table B
    • 5.2-12 NVR display - Parameter menu
    • 5.2-13 NVR display - Parameter table A
    • 5.2-14 NVR display - Parameter table B
    • 5.2-17 NVR display - Parameter table C
    • 5.2-15 NVR display - Machine setup table A
    • 5.2-16 NVR display - Machine setup table B
    • 5.2-18 NVR display - Machine setup menu
    • 5.2-19 NVR display - Steer sensor calibration
    • 5.2-20 NVR display - Tilt sensor calibration
    • 5.2-21 NVR display - Boom angle sensor calibration
    • 5.2-22 NVR display - Load cell calibration
    • 5.2-23 TTC-2038 (CM1) machine controller pin reference (base control box)
    • 5.2-24 TTC 2038 (CM1) machine controller error codes
    • 5.2-25 Zapi (CM2) traction controller pin reference (base)
    • 5.2-26 Zapi (CM2) traction controller error codes
  • Platform
    • 5.3-1 Replace the load cell
  • Boom and jib
    • 5.4-1 Check wear pads
    • 5.4-2 Shimming wear pads
    • 5.4-3 Cable carrier repair
    • 5.4-4 Jib rotary actuator bolt torque sequence
    • 5.4-5 Platform rotary actuator bolt torque sequence
  • Limit switches
    • 5.5-1 Limit switch locations
  • Turret
    • 5.6-1 Ring Gear Bolt Torque Sequence
  • Base
    • 5.7-1 Replace the battery
    • 5.7-2 Service the battery
    • 5.7-3 Charger indicators
    • 5.7-4 Charger profiles
    • 5.7-5 Charger troubleshooting
    • 5.7-6 Charger fault codes
    • 5.7-7 Charger error codes
    • 5.7-8 Check the torque hub oil level
    • 5.7-9 Grease points

Inside this manual

Real pages from this service manual (189 pages). Open the sample pages (PDF, 754 KB)

Sample pages from the Skyjack SJ45 AJN, SJ45 ARJN Articulating Boom Lift Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page, Foldout diagram (color)
  • Specifications, page 26: Torque Specifications for Fasteners (Metric)
  • Diagram, page 56: 3.17 Main Manifold Harness Schematic
  • Troubleshooting, page 74: Section 4 – Troubleshooting Information
  • Color page, page 9: SJ45 AJN, SJ45 ARJN
  • Color page, page 95: SJ45 AJN, SJ45 ARJN
  • Foldout diagram (color), page 72: SJ45 AJN, SJ45 ARJN

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ45 AJN, SJ45 ARJN are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 264833ABA$69.71
Other manuals for the SJ45 AJN, SJ45 ARJN

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Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 189 pages

Quantity one is the manual described above.

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60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Skyjack SJ40 T+, SJ45 T+Operation Manual · 238261AEA · $69.83Skyjack SJ40 T+, SJ45 T+Parts Manual · 229031AGA · $69.77Skyjack SJ40 T+, SJ45 T+Parts Manual · 238270AGA · $69.89Skyjack SJ40 T+, SJ45 T+, SJ61 T+, SJ66 T+Operation Manual · 213201AFA · $69.79Skyjack SJ45 AJ+Parts Manual · 238271AGA · $69.63Skyjack SJ45 AJ+Parts Manual · 264816AAA · $69.51Skyjack SJ45 AJ+, SJ60 AJ+Operation Manual · 238264AIA · $69.65Skyjack SJ45 AJE+Parts Manual · 256670ACA · $69.75

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).