Skyjack SJ61T, SJ66T Telescopic Boom Lift Service Manual
225 pages · Publication 166875AK
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What's inside
From the manual's own table of contents: 5 sections, 175 entries. See sample pages (PDF, 672 KB)
Section 1 - Scheduled Maintenance24 topics
- Operator’s Responsibility for Maintenance
- Aerial Platform Definition
- Purpose of Equipment
- Use of Equipment
- Manuals
- Service Policy and Warranty
- Operator Safety Reminders, Warnings, and Precautions
- Maintenance and Inspection Schedule
- Owner’s Annual Inspection Record
- Replacement Parts
- Maintenance and Service Safety Tips
- Hydraulic System & Component Maintenance and Repair
- Maintenance Hints
- Railing Maintenance and Repair
- Service and Maintenance
- About this Section
- Service Bulletins
- Maintenance and Inspection
- Maintenance Instructions
- Table 1.1 Owner’s Annual Inspection Record
- Table 1.2 Pre-Delivery / Maintenance Inspection Checklist
- Scheduled Maintenance Inspections and Function Tests
- Scheduled Maintenance Inspections
- Function Tests
Section 2 - Maintenance Tables and Diagrams12 topics
- Table 2.1 Standard Hose Numbering System
- Table 2.2 Aerial Platform Torque Specifications
- Table 2.3 Axles Torque Specifications
- Table 2.7 Axles Maintenance Intervals
- Table 2.8 Tire Specifications
- Table 2.9 Floor Loading Pressure
- Table 2.10 Hydraulic Specifications
- Table 2.11 Specifications and Features
- Diagrams
- Diagram 2.1 Dimension and Reach Diagram - SJ 61T
- Diagram 2.2 Dimension and Reach Diagram - SJ 66T
- Diagram 2.3 Axle Oscillation Diagrams
Section 3 - System Component Identification and Schematics61 topics
- Charts
- Hydraulic Symbol Chart
- Electrical Symbol Chart
- Wire Number and Color Code
- Parts Lists
- Hydraulic Schematic Parts List
- Electrical Component Parts List
- Diagrams and Schematics
- Rotary Manifold and Port Identifications
- Brake Manifold and Port Identifications
- System and Drive Pumps and Port Identifications
- System Pump and Port Identifications
- Drive Pump and Port Identifications
- Drive Motors and Port Identifications
- Jib Valve and Port Identifications
- No Jib Valve and Port Identifications
- Main Manifold Port Identification
- Main Manifold Electrical Component Identification (continued)
- Main Manifold Hydraulic Component Identification
- Main Harness Wiring Diagram
- ECU Engine Wiring Diagram (Deutz Diesel Engine)
- Glow Plug and EGR Harnesses (Deutz Diesel Engine)
- Engine Interface Harness (Deutz TD2.9L Diesel)
- Engine Interface Harness (GM Dual Fuel Engine)
- Harnesses
- Platform Control Cable Harnesses
- Limit Switch Connections
- Load Sensing Cable Connection (CE)
- Hydraulic Schematic Diagram (Serial Number 97,000,989 & Below)
- Hydraulic Schematic Diagram (Serial Number 97,000,990 & Above)
- Platform Control Console Diagram (ANSI/CSA SJ 66T - Deutz Diesel Engine)
- Platform Control Console Diagram (ANSI/CSA SJ 61T - Deutz Diesel Engine)
- Platform Control Console Diagram (CE SJ 66T - Deutz Diesel Engine)
- Platform Control Console Diagram (ANSI/CSA SJ 66T - GM Dual Fuel Engine)
- Platform Control Console Diagram (ANSI/CSA SJ 61T - GM Dual Fuel Engine)
- Base Control Console Diagram (ANSI/CSA SJ 66T - Deutz TD2.9L Diesel Engine)
- Base Control Console Diagram (ANSI/CSA SJ 61T - Deutz TD2.9L Diesel Engine)
- Base Control Console Diagram (ANSI/CSA SJ 66T - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (ANSI/CSA SJ 61T - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (CE SJ 66T - Deutz TD2.9L Diesel Engine)
- Base Control Console Diagram (CE SJ 66T - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (AS SJ 66T - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (ANSI/CSA SJ 66T - GM Dual Fuel)
- Base Control Console Diagram (ANSI/CSA SJ 61T - GM Dual Fuel Engine)
- Electrical Schematic Diagram (ANSI/CSA - Deutz TD2.9L Diesel Engine)
- Electrical Schematic Diagram (ANSI/CSA - Deutz D2011 Diesel Engine)
- Electrical Schematic Diagram (CE - Deutz TD2.9L Engine)
- Electrical Schematic Diagram (CE - Deutz D2011 Engine)
- Electrical Schematic Diagram (AS - Deutz Diesel Engine)
- Electrical Schematic Diagram (ANSI/CSA - GM Dual Fuel Engine)
- Interface & Engine Electrical Schematic - Deutz TD2.9L Diesel Engine
- Interface & Engine Electrical Schematic - GM Dual Fuel Engine
- Generator Control Valves and Port Indentifcations
- Generator and Oil Cooler Harness Connections
- Generator Wire Kit Connections
- 3.53 12kW Generator Connection Assembly
- SGE Wiring Diagram
- Hydraulic System
- 4.2-1 All Controls Inoperative
- Load Sensing System - CE
- 4.3-1 Green Power LED is not Flashing
Section 4 - Troubleshooting Information55 topics
- Electrical System
- 4.1-1 All Controls Inoperative
- 4.1-2 No Power To Platform
- 4.1-3 No Power to Base
- 4.1-4 Engine Will Not Crank from Base
- 4.1-5 Engine Will Not Crank from Platform
- 4.1-6 Engine Will Not Crank from Platform or Base (Deutz TD2.9L)
- 4.1-7 Engine Cranks but Will Not Start (Deutz TD2.9L)
- 4.1-8 Engine Will Not Crank from Platform or Base (Deutz Diesel D2011)
- 4.1-9 Engine Cranks but Will Not Start (Deutz Diesel D2011)
- 4.1-10 Engine Will Not Crank from Platform or Base Control (GM Dual Fuel)
- 4.1-11 Engine Cranks but Will Not Start (GM Dual Fuel)
- 4.1-12 Glow Plug Circuit Inoperative
- 4.1-13 All Controls Inoperative from Base Console
- 4.1-14 No Boom Up from Base Control Console
- 4.1-15 No Boom Down from Base Control Console
- 4.1-16 No Turret Rotate Left from Base Control Console
- 4.1-17 No Turret Rotate Right from Base Control Console
- 4.1-18 No Telescope Retract From Base Control Console
- 4.1-19 No Telescope Extend From Base Control Console
- 4.1-20 No Platform Rotate Left From Base Control Console
- 4.1-21 No Platform Rotate Right from Base Control Console
- 4.1-22 No Platform Rotate Left or Right from Base Control Console
- 4.1-23 No Jib Up from Base Control Console
- 4.1-24 No Jib Down from Base Control Console
- 4.1-25 No Jib Up Or Down From Base Control Console
- 4.1-26 No Manual Platform Level Up From Base Control Console
- 4.1-27 No Manual Platform Level Down From Base Control Console
- 4.1-28 No Manual Platform Level Up From Platform Control Console
- 4.1-29 No Manual Platform Level Down From Platform Control Console
- 4.1-30 All Controls Inoperative From Platform Control Console
- 4.1-31 No Boom Up From Platform Control Console
- 4.1-32 No Boom Down From Platform Control Console
- 4.1-33 No Turret Left from Platform Control Console
- 4.1-34 No Turret Right from Platform Control Console
- 4.1-35 No Telescope Out from Platform Control Console
- 4.1-36 No Telescope Out from Platform Control Console
- 4.1-37 No Platform Rotate or Jib Function from Platform Control Console
- 4.1-38 No Platform Rotate Left from Platform Control Console
- 4.1-39 No Platform Rotate Right from Platform Control Console
- 4.1-40 No Jib Up from Platform Control Console
- 4.1-41 No Jib Down from Platform Control Console
- 4.1-42 Throttle Inoperative, Mid and High (Deutz TD2.9L only)
- 4.1-43 Mid Throttle Inoperative
- 4.1-44 High Throttle Inoperative
- 4.1-45 Brake will not Release
- 4.1-46 No Drive and Steer
- 4.1-47 No Forward Drive
- 4.1-48 No Reverse Drive
- 4.1-49 No High Speed Drive
- 4.1-50 No Elevated Drive
- 4.1-51 No Left Steer
- 4.1-52 No Right Steer
- 4.1-53 Direction Sensing Inoperative
- 4.1-54 Steer Direction Sensing Inoperative
Section 5 - Procedures18 topics
- Platform
- 5.1-1 Human Machine Interface (HMI)
- Boom
- 5.2-1 Check Wear Pads
- Turret
- 5.3-1 Check and Replace High Pressure Filter
- Deutz Diesel Engine
- 5.4-1 Replace Engine Oil and Filter
- GM Dual Fuel Engine
- 5.5-1 GM Map and IAT Sensor
- Hydraulic Tank
- 5.6-1 Change Hydraulic Tank Filter
- Axles
- 5.8-1 Change Oil in Axles
- Grease Points
- 5.9-1 Lubrication
- Options
- 5.10-1 Load Sensing System - CE
Inside this manual
Real pages from this service manual (225 pages). Open the sample pages (PDF, 671 KB)
- Specifications, page 39: Section 2 - Maintenance Tables and Diagrams
- Diagram, page 63: Section 3 - System Component Identification and Schematics
- Troubleshooting, page 198: 5.4-6 Deutz D2.9L Fault Codes
- Color page, page 46: Telescopic Boom Series
- Color page, page 35: December 2007
- Foldout diagram (color), page 99: Telescopic Boom Series
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ61T, SJ66T are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 225 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).