Skyjack SJ61T, SJ66T Telescopic Boom Lift Service Manual

Name: Skyjack SJ61T, SJ66T Telescopic Boom Lift Service Manual
Brand: MidWestTech
SKU: 168895AK
Price: 69.83 USD
Availability: InStock

225 pages · Publication 168895AK

$69.83

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Models: SJ61T, SJ66T
Serial coverage: SJ61T & SJ66T: 97001136 through 97001395
Manual type: Service Manual
Pages: 225
Publication: 168895AK
Condition: Brand new

Skyjack SJ61T, SJ66T Telescopic Boom Lift Service Manual, publication 168895AK

What's inside

From the manual's own table of contents: 5 sections, 159 entries. See sample pages (PDF, 683 KB)

Search the contents

Section 1 - Scheduled Maintenance8 topics

Operator’s Responsibility for Maintenance
- Aerial Platform Definition
Service and Maintenance
- About this Section
Table 1.1 Owner’s Annual Inspection Record
Table 1.2 Pre-Delivery / Maintenance Inspection Checklist
Scheduled Maintenance Inspections and Function Tests
- Scheduled Maintenance Inspections

Section 2 - Maintenance Tables and Diagrams15 topics

Table 2.1 Standard Hose Numbering System
Table 2.2 Aerial Platform Torque Specifications
Table 2.3 Axles Torque Specifications
Table 2.4 Torque Specifications for Fasteners (Imperial)
Table 2.5 Torque Specifications for Fasteners (Metric)
Table 2.6 Torque Specifications for Hydraulic Couplings & Hoses
Table 2.7 Axles Maintenance Intervals
Table 2.8 Tire Specifications
Table 2.9 Floor Loading Pressure
Table 2.10 Hydraulic Specifications
Table 2.11 Specifications and Features
Diagrams
- Diagram 2.1 Dimension and Reach Diagram - SJ 61T
- Diagram 2.2 Dimension and Reach Diagram - SJ 66T
- Diagram 2.3 Axle Oscillation Diagrams

Section 3 - System Component Identification and Schematics59 topics

Charts
- Hydraulic Symbol Chart
- Electrical Symbol Chart
- Wire Number and Color Code
Parts Lists
- Hydraulic Schematic Parts List
- Electrical Component Parts List
Diagrams and Schematics
- Rotary Manifold and Port Identifications
- Brake Manifold and Port Identifications
- System and Drive Pumps and Port Identifications
- System Pump and Port Identifications
- Drive Pump and Port Identifications
- Drive Motors and Port Identifications
- Jib Valve and Port Identifications
- No Jib Valve and Port Identifications
- Pressure Reducing Valve Port Identifications
- Main Manifold Port Identification
- Main Manifold Electrical Component Identification
- Main Manifold Hydraulic Component Identification
- Generator Control Valves and Port Indentifcations
- Main Harness Wiring Diagram
- ECU Engine Wiring Diagram (Deutz Diesel Engine)
- Glow Plug and EGR Harnesses (Deutz Diesel Engine)
- Engine Interface Harness (Deutz TD2.9L Diesel)
- Engine Interface Harness (GM Dual Fuel Engine)
- Harnesses
- Platform Control Cable Harnesses
- Limit Switch Connections
- Load Sensing Cable Connection (CE)
- Generator and Oil Cooler Harness Connections
- Generator Wire Kit Connections
- 3.30 12kW Generator Connection Assembly
- SGE Wiring Diagram
- Telematics Wiring Diagram
- Hydraulic Schematic Diagram
- Platform Control Console Diagram (61T ANSI/CSA - Deutz Diesel Engine)
- Platform Control Console Diagram (61T ANSI/CSA - GM Dual Fuel Engine)
- Platform Control Console Diagram (66T ANSI/CSA - GM Dual Fuel Engine)
- Platform Control Console Diagram (66T ANSI/CSA - Deutz Diesel Engine)
- Platform Control Console Diagram (66T CE - Deutz Diesel Engine)
- Platform Control Console Diagram (66T AS - Deutz Diesel Engine)
- Base Control Console Diagram (61T ANSI/CSA - GM Dual Fuel Engine)
- Base Control Console Diagram (61T ANSI/CSA - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (61T ANSI/CSA - Deutz TD2.9L Diesel Engine)
- Base Control Console Diagram (66T ANSI/CSA - GM Dual Fuel)
- Base Control Console Diagram (66T ANSI/CSA - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (66T CE - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (66T AS - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (66T ANSI/CSA - Deutz TD2.9L Diesel Engine)
- Base Control Console Diagram (66T CE - Deutz TD2.9L Diesel Engine)
- Electrical Schematic Diagram (ANSI/CSA - GM Dual Fuel Engine)
- Electrical Schematic Diagram (ANSI/CSA - Deutz D2011 Diesel Engine)
- Electrical Schematic Diagram (CE - Deutz D2011 Engine)
- Electrical Schematic Diagram (AS - Deutz D2011 Engine)
- Electrical Schematic Diagram (ANSI/CSA - Deutz TD2.9L Diesel Engine)
- Electrical Schematic Diagram (CE - Deutz TD2.9L Engine)
- Interface & Engine Electrical Schematic - GM Dual Fuel Engine
- Interface & Engine Electrical Schematic - Deutz TD2.9L Diesel Engine

Section 4 - Troubleshooting Information12 topics

Electrical System
- 4.1-1 All Controls Inoperative
Hydraulic System
- 4.2-1 All Controls Inoperative
Load Sensing System - CE
- 4.3-1 Green Power LED is not Flashing
- 4.3-2 Load Cell red Alarm LED is ON (with platform empty)
- 4.3-3 Red Error LED is ON
- 4.3-4 Load Cell red Alarm LED is OFF (with platform overloaded)
- 4.3-5 Platform Indicator Light does not turn ON
- 4.3-6 Audible Alarm does not turn ON
- 4.3-7 Boom and Drive Functions are Enabled (with boom extended)

Section 5 - Procedures60 topics

General
Safety and Workmanship
Platform
- 5.1-1 Human Machine Interface (HMI)
Boom
- 5.2-1 Rotary Actuator Bolt Torque Sequence
- 5.2-2 Cable Carrier Repair
Turret
- 5.3-1 Check and Replace High Pressure Filter
- 5.3-2 Adjust Turret Rotation Gear Backlash
- 5.3-3 Check Swing Drive Motor Gearbox Oil
- 5.3-4 Change Swing Drive Motor Oil
- 5.3-5 Battery Replacement
- 5.3-6 Bolt Torque Procedure
- 5.3-7 Electronic Tilt Switch Setup Procedure
- 5.3-8 Check Rotation Bearing for Axial Wear
Deutz Diesel Engine
- 5.4-1 Replace Engine Oil and Filter
- 5.4-2 Replace Fuel Filter
- 5.4-3 Replace Air Filter
- 5.4-4 Check Engine Belt
- 5.4-5 Check Oil Cooler
- 5.4-6 Deutz D2.9L Fault Codes
GM Dual Fuel Engine
- 5.5-1 GM Map and IAT Sensor
- 5.5-2 LPG Temperature Sensor
- 5.5-3 Throttle Actuator
- 5.5-4 Engine Coolant Temperature Sensor
- 5.5-5 ECU Pin Reference Chart
- 5.5-6 Fuse Block Layout
Hydraulic Tank
- 5.6-1 Change Hydraulic Tank Filter
- 5.6-2 Change Hydraulic Oil
- Manifold and Hydraulic Pumps
- 5.7-1 Hydraulic Brake Pressure Adjustment
- 5.7-2 Hydraulic Standby Pressure Adjustment
- 5.7-3 Hydraulic High Pressure Adjustment
- 5.7-4 Hydraulic System Relief Valve Adjustment
- 5.7-5 Turret Rotate Relief Valve Adjustment
- 5.7-6 Platform Level Relief Valve Adjustment
- 5.7-7 Fly Boom Relief Valve Adjustment
- 5.7-8 Test Charge Pump Pressure on Drive Pump
- 5.7-9 Test Forward Drive Pressure on Drive Pump
- 5.7-10 Test Reverse Drive Pressure on Drive Pump
Axles
- 5.8-1 Change Oil in Axles
- 5.8-2 Check Oil Level in Torque Hub
- 5.8-3 Check Oil Level in Axle Gearbox
- 5.8-4 Change Oil in Axle Gearbox
- 5.8-5 Bleeding Oscillating Axle Cylinders
- 5.8-6 Pin Brake Adjustments
- 5.8-7 Brake Inspection
Grease Points
- 5.9-1 Lubrication
- 5.9-2 Grease Turret Rotation Bearing
- 5.9-3 Grease Turret Rotation Gear
- 5.9-4 Grease Drive Axle
- 5.9-5 Grease Drive Shaft
Options
- 5.10-1 Load Sensing System - CE

Inside this manual

Real pages from this service manual (225 pages). Open the sample pages (PDF, 683 KB)

Sample pages from the Skyjack SJ61T, SJ66T Telescopic Boom Lift Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page, Foldout diagram (color)

Specifications, page 39: Section 2 - Maintenance Tables and Diagrams
Diagram, page 63: Section 3 - System Component Identification and Schematics
Troubleshooting, page 198: 5.4-6 Deutz D2.9L Fault Codes
Color page, page 35: December 2007
Color page, page 108: Telescopic Boom Series
Foldout diagram (color), page 104: Telescopic Boom Series

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 225 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).