Skyjack SJ61T, SJ66T Telescopic Boom Lift Service Manual
257 pages · Publication 194312AL
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What's inside
From the manual's own table of contents: 5 sections, 146 entries. See sample pages (PDF, 734 KB)
Section 1 - Scheduled Maintenance8 topics
- Operator’s Responsibility for Maintenance
- Aerial Platform Definition
- Service and Maintenance
- About this Section
- Table 1.1 Owner’s Annual Inspection Record
- Table 1.2 Pre-Delivery / Maintenance Inspection Checklist
- Scheduled Maintenance Inspections and Function Tests
- Scheduled Maintenance Inspections
Section 2 - Maintenance Tables and Diagrams15 topics
- Table 2.1 Standard Hose Numbering System
- Table 2.2 Aerial Platform Torque Specifications
- Table 2.3 Axles Torque Specifications
- Table 2.4 Torque Specifications for Fasteners (US Imperial)
- Table 2.5 Torque Specifications for Fasteners (Metric)
- Table 2.6 Torque Specifications for Hydraulic Couplings & Hoses
- Table 2.7 Axles Maintenance Intervals
- Table 2.8 Tire Specifications
- Table 2.9 Floor Loading Pressure
- Table 2.10 Hydraulic Specifications
- Table 2.11 Specifications and Features
- Diagrams
- Diagram 2.1 Dimension and Reach Diagram - SJ 61T
- Diagram 2.2 Dimension and Reach Diagram - SJ 66T
- Diagram 2.3 Axle Oscillation Diagrams
Section 3 - System Component Identification and Schematics63 topics
- Charts
- Hydraulic Symbol Chart
- Electrical Symbol Chart
- Wire Number and Color Code
- Parts Lists
- Hydraulic Schematic Parts List
- Electrical Component Parts List
- Diagrams and Schematics
- Rotary Manifold and Port Identifications
- Brake Manifold and Port Identifications
- System and Drive Pumps and Port Identifications
- System Pump and Port Identifications
- Drive Pump and Port Identifications
- Drive Motors and Port Identifications
- Jib Valve and Port Identifications
- No Jib Valve and Port Identifications
- Pressure Reducing Valve Port Identifications
- Main Manifold Port Identification
- Main Manifold Electrical Component Identification
- Main Manifold Hydraulic Component Identification
- Generator Control Valves and Port Indentifcations
- Main Harness Wiring Diagram
- ECU Engine Wiring Diagram (Deutz Diesel Engine)
- Glow Plug and EGR Harnesses (Deutz Diesel Engine)
- Engine Interface Harness (Deutz TD2.9L Diesel)
- Engine Interface Harness (GM Dual Fuel Engine)
- Harnesses
- Platform Control Cable Harnesses
- Limit Switch Connections
- Load Sensing Cable Connection (CE)
- Generator and Oil Cooler Harness Connections
- Generator Wire Kit Connections
- 3.30 12kW Generator Connection Assembly
- SGE Wiring Diagram
- Telematics Wiring Diagram
- Hydraulic Schematic Diagram
- Platform Control Console Diagram (61T ANSI/CSA - Deutz Diesel Engine)
- Platform Control Console Diagram (61T ANSI/CSA - GM Dual Fuel Engine)
- Platform Control Console Diagram (66T ANSI/CSA - GM Dual Fuel Engine)
- Platform Control Console Diagram (66T ANSI/CSA - Deutz Diesel Engine)
- Platform Control Console Diagram (66T CE - Deutz Diesel Engine)
- Platform Control Console Diagram (66T AS - Deutz Diesel Engine)
- Base Control Console Diagram (61T ANSI/CSA - GM Dual Fuel Engine)
- Base Control Console Diagram (61T ANSI/CSA - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (61T ANSI/CSA - Deutz TD2.9L Diesel Engine)
- Base Control Console Diagram (61T ANSI/CSA - Deutz TD2.9L Diesel Engine with Positive Air Shut-Off Option)
- Base Control Console Diagram (66T ANSI/CSA - GM Dual Fuel)
- Base Control Console Diagram (66T ANSI/CSA - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (66T CE - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (66T AS - Deutz D2011 Diesel Engine)
- Base Control Console Diagram (66T ANSI/CSA - Deutz TD2.9L Diesel Engine)
- Base Control Console Diagram (66T ANSI/CSA - Deutz TD2.9L Diesel Engine with Positive Air Shut-Off Option)
- Base Control Console Diagram (66T CE - Deutz TD2.9L Diesel Engine)
- Electrical Schematic Diagram (ANSI/CSA - GM Dual Fuel Engine)
- Electrical Schematic Diagram (ANSI/CSA - Kubota Dual Fuel Engine)
- Electrical Schematic Diagram (ANSI/CSA - Deutz D2011 Diesel Engine)
- Electrical Schematic Diagram (CE - Deutz D2011 Engine)
- Electrical Schematic Diagram (AS - Deutz D2011 Engine)
- Electrical Schematic Diagram (ANSI/CSA - Deutz TD2.9L Diesel Engine)
- Electrical Schematic Diagram (CE - Deutz TD2.9L Engine)
- Interface & Engine Electrical Schematic - GM Dual Fuel Engine
- Interface & Engine Electrical Schematic - Kubota Dual Fuel Engine
- Interface & Engine Electrical Schematic - Deutz TD2.9L Diesel Engine
Section 4 - Troubleshooting Information6 topics
- Electrical System
- 4.1-1 All Controls Inoperative
- Hydraulic System
- 4.2-1 All Controls Inoperative
- Load Sensing System - CE
- 4.3-1 Green Power LED is not Flashing
Section 5 - Procedures49 topics
- Platform
- 5.1-1 Human Machine Interface (HMI)
- Boom
- 5.2-2 Cable Carrier Repair
- Turret
- 5.3-1 Check and Replace High Pressure Filter
- Deutz Diesel Engine
- 5.4-1 Replace Engine Oil and Filter
- GM Dual Fuel Engine
- 5.5-1 GM Map and IAT Sensor
- Kubota WG2503 Dual Fuel Engine
- 5.6-1 Engine Parameter Display (KAntrak 1700)
- 5.6-2 Diagnostic Trouble Codes
- 5.6-3 ECU Pin Reference Chart (Kubota WG2503)
- 5.6-8 TPS & Engine Speed (Kubota WG2503)
- 5.6-9 Fuel Temperature Sensor (Kubota WG2503)
- 5.6-10 Oil Pressure Sensor (Kubota WG2503)
- Hydraulic Tank
- 5.7-1 Change Hydraulic Tank Filter
- 5.7-2 Change Hydraulic Oil
- Manifold and Hydraulic Pumps
- 5.8-1 Hydraulic Brake Pressure Adjustment
- 5.8-2 Hydraulic Standby Pressure Adjustment
- 5.8-3 Hydraulic High Pressure Adjustment
- 5.8-4 Hydraulic System Relief Valve Adjustment
- 5.8-5 Turret Rotate Relief Valve Adjustment
- 5.8-6 Platform Level Relief Valve Adjustment
- 5.8-7 Fly Boom Relief Valve Adjustment
- 5.8-8 Test Charge Pump Pressure on Drive Pump
- 5.8-9 Test Forward Drive Pressure on Drive Pump
- 5.8-10 Test Reverse Drive Pressure on Drive Pump
- Axles
- 5.9-1 Change Oil in Axles
- 5.9-2 Check Oil Level in Torque Hub
- 5.9-3 Check Oil Level in Axle Gearbox
- 5.9-4 Change Oil in Axle Gearbox
- 5.9-5 Bleeding Oscillating Axle Cylinders
- 5.9-6 Pin Brake Adjustments
- 5.9-7 Brake Inspection
- Grease Points
- 5.10-1 Lubrication
- 5.10-2 Grease Turret Rotation Bearing
- 5.10-3 Grease Turret Rotation Gear
- 5.10-4 Grease Drive Axle
- 5.10-5 Grease Drive Shaft
- Options
- 5.11-1 Load Sensing System - CE
- 5.11-2 Generator Troubleshooting
- 5.11-3 Generator Frequency/Voltage Check & Adjustment (3.5 kW)
Inside this manual
Real pages from this service manual (257 pages). Open the sample pages (PDF, 733 KB)
- Specifications, page 40: Section 2 - Maintenance Tables and Diagrams
- Diagram, page 172: 2. Remove the auxiliary AC receptacle box (as
- Troubleshooting, page 217: 5.4-7 Deutz D2.9L Fault Codes
- Color page, page 35: December 2007
- Color page, page 112: Telescopic Boom Series
- Foldout diagram (color), page 108: Telescopic Boom Series
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ61T, SJ66T are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 257 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).