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Terex Genie S-60 XC, S-60 HF, S-60 TraX, S-65 XC, S-65 HF, S-65 TraX Telescopic Boom Lift Service Manual

207 pages · Publication 1288652GT

$69.97
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Models
Genie S-60 XC, S-60 HF, S-60 TraX, S-65 XC, S-65 HF, S-65 TraX
Serial coverage
from S60XCH-45010, from S65XCH-45001, from S65XCM-101
Manual type
Service Manual
Pages
207
Publication
1288652GT
Condition
Brand new
Terex Genie S-60 XC, S-60 HF, S-60 TraX, S-65 XC, S-65 HF, S-65 TraX Telescopic Boom Lift Service Manual, publication 1288652GT

What's inside

From the manual's own table of contents: 55 sections, 121 entries. See sample pages (PDF, 569 KB)

Introduction Introduction4 topics
  • Important Information
  • Find a Manual for this Model
  • Revision History
  • Serial Number Legend
Section 1 Safety Rules1 topic
  • General Safety Rules
Section 2 Specifications14 topics
  • Machine Specifications
  • Performance Specifications
  • Hydraulic Oil Specifications
  • Hydraulic Component Specifications
  • Ford MSG-425 EFI Engine Specifications
  • Deutz D2011 L03i Engine Specifications
  • Deutz TD2011L04i Engine Specifications
  • Deutz D 2.9 L4 Engine Specifications
  • Deutz TD 2.9 Engine Specifications
  • Perkins 404D-22 Engine Specifications
  • Perkins 404F-E22T Engine Specifications
  • Machine Torque Specifications
  • Hydraulic Hose and Fitting Torque Specifications
  • Torque Procedure
Section 3 Repair Procedures
Introduction
Control System
ALC-600 Platform Control Module
ALC-600 Service Mode
How to Use the Recovery Mode
Full Machine Calibration
Machine Functions3 topics
  • How to Adjust the Machine Maximum Speed Setting
  • How to Adjust the Joystick Ramp Rate Setting
  • How to Adjust the Joystick Threshold Setting
How to Enter ALC600 Software Update Mode
Display Module Menus
How to Replace the Display Controller (DISCON) Module
How to Replace the Ground Control Overlay
Platform Components
Platform Leveling Slave Cylinder
Platform Rotator
Platform Overload System3 topics
  • How to Calibrate the Platform Overload System
  • How to Perform Zero Load Platform Overload Calibration
  • How to Replace the Platform Overload Load Cell
Platform26 topics
  • Jib Boom Components
  • Jib Boom
  • Jib Boom Lift Cylinder
  • Boom Components
  • Cable Track
  • How to Remove the Cable Track, S-60 XC and S-60 TRAX
  • How to Remove the Cable Track, S-65 XC and S-65 XC TRAX
  • How to Repair the Cable Track
  • Boom
  • How to Remove the Boom
  • Boom Lift Cylinder
  • Boom Extension Cylinder
  • Boom Extend/Retract Cables
  • Platform Leveling Master Cylinder
  • Primary Boom Angle Sensor Calibration
  • Primary Boom Angle Sensor Replacement
  • Boom Length Sensor Calibration
  • Engines
  • RPM Adjustment - Ford and Deutz Models
  • RPM Adjustment - Perkins 404D-22 Models
  • Flex Plate - Removal
  • How to Install a Type "A" Flex Plate
  • How to Install a Type "B" Flex Plate
  • How to install the Pump and Bell Housing Assembly
  • Ford MSG-425 Engine Fault Codes
  • Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404-22 Models
Hydraulic Pump
Lift/Steer Pump
Drive Pump
Manifolds
Show all 55 sections
Valve Adjustments - Function Manifold1 topic
  • How to Adjust the Boom Extend Relief Valve
Jib Boom / Platform Rotate Manifold Components
Turntable Rotation Manifold Components
Valve Adjustments - Oscillate Relief Valve1 topic
  • How to Set Up the Oscillate Directional Valve
Traction Manifold Components, 4WD
Valve Adjustments, 4WD Traction Manifold
Generator Manifold Components
Hydraulic Generator
Valve Coils1 topic
  • How to Test a Coil Diode
Turntable Rotation Components
Turntable Rotation Assembly2 topics
  • How to Adjust the Turntable Rotation Gear Backlash
  • How to Calibrate the Turntable Tilt Sensor
Axle Components
Oscillating Axle Cylinders
Track Components
Track Assembly, S-60 TRAX and S-65 TRAX1 topic
  • How to Replace a Track
Section 4 Fault Codes9 topics
  • Introduction
  • Control System Fault Codes
  • How to Retrieve Control System Fault Codes
    • Models with Revision G Software or Lower
    • Models with Revision H Software or Higher
  • Engine Fault Codes
  • Deutz D 2.9 L4 Engine Fault Codes
  • Perkins 404-22 Engine Fault Codes
  • How to Retrieve Ford MSG-425 Engine Fault Codes
Section 5 Schematics
Important Information
Electrical Symbol Legend
Hydraulic Symbols Legend
Limit Switches and Angle Sensors
Limit Switch Location Legend
Electrical Schematics
Electrical Schematic, Deutz D 2.9 L4 Models
Electrical Schematic, Deutz D2011 L03i, TD2011 L04i Models
Electrical Schematic, Perkins 404F-E22T Models
Electrical Schematic, Perkins 404D-22 Models
Electrical Schematic, Ford MSG-425 EFI Models
Electrical Schematic, Generators
Hydraulic Schematics
Hydraulic Schematic, (from S60XCH-45345, S65XCH-45345)

Inside this manual

Real pages from this service manual (207 pages). Open the sample pages (PDF, 569 KB)

Sample pages from the Terex Genie S-60 XC, S-60 HF, S-60 TraX, S-65 XC, S-65 HF and 1 more Telescopic Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 26: Specifications
  • Troubleshooting, page 119: Fault Codes
  • Diagram, page 200: Electrical Schematic, Generators
  • Foldout diagram, page 181: Service and Repair Manual

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1288652GT$69.97
Other manuals for the Genie S-60 XC, S-60 HF, S-65 XC, S-65 HF

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 207 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).