Terex Genie S-60, S-65, S-60 HC Telescopic Boom Lift Service Manual
407 pages · Publication 77828
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- Models
- Genie S-60, S-65, S-60 HC
- Serial coverage
- from S6003-9154 to S6007-14781
- Manual type
- Service Manual
- Pages
- 407
- Publication
- 77828
- Condition
- Brand new
What's inside
From the manual's own table of contents: 111 topics. See sample pages (PDF, 537 KB)
- Important Information
- Serial Number Information
- Revision History
- Serial Number Legend
- General Safety Rules
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Manifold Component Specifications
- GM 3.0L Engine Specifications
- Ford LRG-425 EFI Engine Specifications
- Ford DSG-423 EFI Engine Specifications
- Deutz F3L-2011 Engine Specifications
- Perkins 404-22 Engine Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- SAE and Metric Fasteners Torque Charts
- Introduction
- Pre-Delivery Preparation
- Maintenance Inspection Report
- Checklist A Procedures
- Inspect the Manuals and Decals
- Perform Pre-operation Inspection
- Perform Function Tests
Show all 111 topics
- Perform Engine Maintenance
- Check the High Pressure Hydraulic Filter Condition Indicator
- Test the Oscillate Axle (if equipped)
- Perform 30 Day Service
- Inspect the Engine Air Filter - GM Models
- Perform Engine Maintenance - GM, Ford and Perkins Models
- A-10 Inspect the Fuel Filter/Water Separator - Diesel Models
- A-11 Check and Adjust the Engine RPM - Perkins Models
- A-12 Grease the Turntable Rotation Bearing and Rotate Gear
- A-13 Replace the Drive Hub Oil
- A-14 Perform Engine Maintenance - GM and Ford Models
- A-15 Perform Engine Maintenance - Perkins Models
- Checklist B Procedures
- Inspect the Battery
- Inspect the Electrical Wiring
- Check the Exhaust System
- Inspect the Engine Air Filter - Ford, Deutz and Perkins Models
- Check the Oil Cooler and Cooling Fins - Deutz Models
- Inspect the Tires, Wheels and Lug Nut Torque
- Confirm the Proper Brake Configuration
- Check the Drive Hub Oil Level and Fastener Torque
- Check and Adjust the Engine RPM - Ford and Deutz Models
- B-10 Test the Ground Control Override
- B-11 Check the Oscillate Directional Valve Linkage
- B-12 Test the Platform Self-leveling
- B-13 Test the Engine Idle Select
- B-14 Test the Fuel Select Operation - GM and Ford Models
- B-15 Test the Drive Brakes
- B-16 Test the Drive Speed - Stowed Position
- B-17 Test the Drive Speed - Raised or Extended Position
- B-18 Test the Alarm Package - Optional Equipment
- B-19 Perform Hydraulic Oil Analysis
- B-20 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-21 Replace the Fuel Filter Element - Perkins Models
- B-22 Inspect the Boom Extend/Retract Cables
- B-23 Perform Engine Maintenance - Deutz Models
- B-24 Perform Engine Maintenance - GM and Ford Models
- B-25 Replace the Engine Air Filter Element - GM and Ford models
- B-26 Perform Engine Maintenance - Perkins Models
- Engines
- RPM Adjustment - Ford and Deutz Models
- RPM Adjustment - Perkins Models
- Flex Plate
- Engine Fault Codes - GM and Ford Models
- Hydraulic Pumps
- Function Pump
- Drive Pump
- Manifolds
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Jib Boom / Platform Rotate Manifold Components
- Brake/Two-speed Manifold Components
- Turntable Rotation Manifold Components
- Oscillate Directional Valve Components
- Valve Adjustments - Oscillate Relief Valve
- Drive Oil Diverter Manifold Components (welder option)
- Traction Manifold Components, 2WD
- Valve Adjustments, 2WD Traction Manifold
- Traction Manifold Components, 4WD
- Valve Adjustments, 4WD Traction Manifold
- Valve Coils
- Turntable Rotation Components
- Turntable Rotation Assembly
- Axle Components
- Oscillate Axle Cylinders
- Fault Codes - Control System
- Fault Codes - Ford LRG-425 EFI Engine
- Fault Codes - Ford DSG-423 EFI Engine
- Fault Codes - Platform Load Sense System, S-60 HC
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Ford Engine Relay Layout
- Limit Switch Location Legend
- S-60 HC (from serial number 12800)
- GM 3.0L Engine Harness
- Ford LRG-425 EFI Engine Harness
- Ford DSG-423 EFI Engine Harness
- Electrical Schematic, S-60, GM 3.0L Models
- Electrical Schematic, S-65, GM 3.0L Models
- (before serial number 11880)
- (after serial number 14053)
- S-60, Ford LRG-425 EFI Models (before serial number 11880)
- (after serial number 11879)
- S-60, Deutz F3L-2011 Models (before serial number 11880)
- S-60, Deutz F3L-2011 Models (after serial number 11879)
- S-65, Deutz F3L-2011 Models (before serial number 11880)
- S-65, Deutz F3L-2011 Models (after serial number 11879)
Inside this manual
Real pages from this service manual (407 pages). Open the sample pages (PDF, 537 KB)
- Specifications, page 25: Section 2 • Specifications
- Troubleshooting, page 169: Section 5 • Fault Codes
- Diagram, page 385: Ground Control Box Terminal Strip Wiring Diagram, S-65
- Foldout diagram, page 209: Part No. 77828
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 407 pages
Quantity one is the manual described above.
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60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).