MidWestTechService, Parts and Operator's Manuals, in stock and ready to ship!
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3+

Terex Genie S-60, S-65, S-60X, S-60XC, S-60 HC, S-60 TraX, S-65 TraX Telescopic Boom Lift Service Manual

465 pages · Publication 1268492

$69.59
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Models
Genie S-60, S-65, S-60X, S-60XC, S-60 HC, S-60 TraX, S-65 TraX
Serial coverage
See Cover
Manual type
Service Manual
Pages
465
Publication
1268492
Condition
Brand new
Terex Genie S-60, S-65, S-60X, S-60XC, S-60 HC, S-60 TraX, S-65 TraX Telescopic Boom Lift Service Manual, publication 1268492

What's inside

From the manual's own table of contents: 128 sections, 163 entries. See sample pages (PDF, 726 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Revision History
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Performance Specifications
Hydraulic Oil Specifications
Hydraulic Component Specifications
Ford MSG-425 EFI Engine Specifications
Deutz D436 L3i CN3 Engine Specifications
Deutz D2011 L03i Engine Specifications
Deutz TD2011L04i Engine Specifications
Deutz D 2.9 L4 Engine Specifications
Perkins 404D-22 Engine Specifications
Perkins 404F-22 Engine Specifications
Machine Torque Specifications
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
Section 3 Repair Procedures
Introduction
Show all 128 sections
Platform Controls
ALC-500 Circuit Board
Joysticks4 topics
  • How to Adjust the Joystick Threshold Setting
  • How to Adjust the Joystick Max-out Setting
  • How to Adjust the Joystick Ramp Rate Setting
  • How to Calibrate the Boom Angle Sensor
Platform Components
Platform Leveling Slave Cylinder
Platform Rotator
Platform Load Sense System, S-60 HC1 topic
  • How to Restore System Default Settings System
Jib Boom Components
Jib Boom
Jib Boom Lift Cylinder
Boom Components
Cable Track2 topics
  • How to Remove the Cable Track, S-65 and S-65 TRAX
  • How to Repair the Cable Track
Boom
Boom Lift Cylinder
Boom Extension Cylinder
Boom Extend/Retract Cables
Platform Leveling Master Cylinder
Primary Boom Angle Sensor, S-60X and S-60XC
Engines
RPM Adjustment - Ford and Deutz Models
RPM Adjustment - Perkins 404D-22 Models
Flex Plate - Removal3 topics
  • How to Install a Type "A" Flex Plate
  • How to Install a Type "B" Flex Plate
  • How to install the Pump and Bell Housing Assembly
Ford MSG-425 Engine Fault Codes
Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
Hydraulic Pump
Lift/Steer Pump
Drive Pump
Manifolds
Function Manifold Components (to serial number 26514)
Function Manifold Components (from serial number 26515)
Valve Adjustments - Function Manifold
Jib Boom / Platform Rotate Manifold Components
Brake/Two-Speed Manifold Components
Turntable Rotation Manifold Components
Oscillate Directional Valve Components1 topic
  • How to Set Up the Oscillate Directional Valve
Valve Adjustments - Oscillate Relief Valve
Drive Oil Diverter Manifold Components (welder option)
Traction Manifold Components, 2WD
Valve Adjustments, 2WD Traction Manifold
Traction Manifold Components, 4WD
Valve Adjustments, 4WD Traction Manifold
Hydraulic Generator Manifold Components, 3kW
Valve Coils1 topic
  • How to Test a Coil Diode
Turntable Rotation Components
Turntable Rotation Assembly1 topic
  • How to Adjust the Turntable Rotation Gear Backlash
Axle Components
Oscillating Axle Cylinders
Track Components
Track Assembly, S-60 TRAX and S-65 TRAX1 topic
  • How to Replace a Track
Section 4 Fault Codes
Control System Fault Codes2 topics
  • How to Retrieve Control System Fault Codes
  • Control System Fault Codes
Fault Code Display - Deutz and Perkins Models5 topics
  • Deutz D 2.9 L4 and Perkins 404F-22 Models
  • Main Menu Structure - Deutz D 2.9 L4 Models
  • Main Menu Structure - Perkins 404F-22 Models
  • Deutz D436 L3i Display
  • Main Menu Structure - Deutz D436 L3i Models
Deutz D 2.9 L4 Engine Fault Codes
Deutz D436 L3i Engine Fault Codes
Perkins 404F-22 Engine Fault Codes2 topics
  • How to Retrieve Ford MSG-425 Engine Fault Codes
  • Ford MSG-425 Engine Fault Codes
Load Sense System Fault Codes
Section 5 Schematics
Electrical Symbol Legend
Hydraulic Symbols Legend
Limit Switch Location Legend
Ford Engine Relay Layout
Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22
Electrical Schematics – Options
Ford MSG-425 EFI Engine Wire Harness
Deutz D 2.9 L4 Engine Wire Harness
Perkins 404F-22 Engine Wire Harness
Deutz D436 L3i Engine Wire Harness
Electrical Schematic, Options - Deutz D436 L3i
Electrical Schematic, Options - Deutz D 2.9 L4
Electrical Schematic, Options - Perkins 404F-22
Wiring Diagram, 3kW Hydraulic Generator
Wiring Diagram, 12kW Hydraulic Generator - Welder Option
Electrical Schematic, 12kW Hydraulic Generator - Welder Option
Hydraulic Schematic, 12kW Hydraulic Generator - Welder Option
Hydraulic Schematics
Hydraulic Schematic, 2WD Models
Hydraulic Schematic, 4WD Models
Electrical Schematics – ANSI and CSA Models
Electrical Schematic, Ford MSG-425 EFI Models (ANSI • CSA)1 topic
  • Ford MSG-425 EFI Models (ANSI • CSA)
Electrical Schematic, Deutz D2011L03i Models (ANSI • CSA)
Electrical Schematic, Deutz TD2011L04i Models (ANSI • CSA)
Electrical Schematic, Deutz D 2.9 L4 Models (ANSI • CSA)1 topic
  • Deutz D 2.9 L4 Models (ANSI • CSA)
Electrical Schematic, Deutz D436 L3i Models (ANSI • CSA)1 topic
  • Deutz D436 L3i Models (ANSI • CSA)
Electrical Schematic, Perkins 404D-22 Models (ANSI • CSA)1 topic
  • Perkins 404D-22 Models (ANSI • CSA)
Electrical Schematic, Perkins 404F-22 Models (ANSI • CSA)4 topics
  • Perkins 404F-22 Models (ANSI • CSA)
  • Deutz D2011L03i Models (ANSI • CSA)
  • Deutz TD2011L04i Models (ANSI • CSA)
  • Deutz D436 L3i (ANSI • CSA)
Electrical Schematics – CE Models
Electrical Schematic, Ford MSG-425 EFI Models (CE)1 topic
  • Ford MSG-425 EFI Models (CE)
Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (CE)
Electrical Schematic, Deutz D2011L03i Models (CE)
Electrical Schematic, Deutz TD2011L04i Models (CE)
Electrical Schematic, Deutz D436 L3i Models (CE)
Electrical Schematic, Perkins 404D-22 Models (CE)1 topic
  • Perkins 404D-22 Models (CE)
Platform Control Box Wiring Diagram, Perkins 404D-22 Models (CE)
Electrical Schematic, S-60 HC (CE)
Chassis Wiring Diagram, S-60 HC (CE)
Ground Control Box Terminal Strip Wiring Diagram, S-60 HC (CE)
Platform Control Box Wiring Diagram, S-60 HC (CE)
Electrical Schematics – AS Models
Electrical Schematic, Ford MSG-425 EFI Models (AS)1 topic
  • Ford MSG-425 EFI Models (AS)
Platform Control Box Wiring Diagram, Ford MSG-425 EFI Models (AS)
Electrical Schematic, Deutz D2011L03i Models (AS)
Electrical Schematic, Deutz TD2011L04i Models (AS)
Electrical Schematic, Perkins 404D-22 Models (AS)1 topic
  • Perkins 404D-22 Models (AS)
Platform Control Box Wiring Diagram, Perkins 404D-22 Models (AS)

Inside this manual

Real pages from this service manual (465 pages). Open the sample pages (PDF, 725 KB)

Sample pages from the Terex Genie S-60, S-65, S-60X, S-60XC, S-60 HC, S-60 TraX and 1 more Telescopic Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 21: Specifications
  • Troubleshooting, page 154: Ford MSG-425 Engine Fault Codes
  • Diagram, page 434: Ground Control Box Terminal Strip Wiring Diagram,
  • Foldout diagram, page 386: Service and Repair Manual

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1268492$69.59
Other manuals for the Genie S-60

Parts manuals

Details
Details
Details
Details
Details
Details
Details
Details
Details
Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 465 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Terex Genie S-60, S-65, S-60X, S-60XC, S-60 HC, S-60 TraX, S-65 TraXService Manual · 147753 · $69.91Terex Genie S-60 XC, S-65 XC, S-60 HF, S-65 HFParts Manual · 1263377GT · $69.95Terex Genie S-60 XC, S-60 HF, S-60 TraX, S-65 XC, S-65 HF, S-65 TraXService Manual · 1288652GT · $69.97Terex Genie S-60, S-65Service Manual · 34476 · $69.73Terex Genie S-60, S-65Service Manual · 48412 · $69.65Terex Genie S-60, S-65Service Manual · 65196 · $69.57Terex Genie S-60, S-65, S-60 HCService Manual · 77828 · $69.53Terex Genie S-60, S-65, S-60 HC, S-60 Trax, S-65 TraxService Manual · 139188 · $69.81

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).