Terex Genie Z-45/25, Z-45/25J ICPower Articulated Boom Lift Service Manual
255 pages · Publication 1268548
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- Models
- Genie Z-45/25, Z-45/25J ICPower
- Serial coverage
- See Cover
- Manual type
- Service Manual
- Pages
- 255
- Publication
- 1268548
- Condition
- Brand new
What's inside
From the manual's own table of contents: 39 sections, 143 entries. See sample pages (PDF, 673 KB)
Introduction Introduction3 topics
- Important Information
- Find a Manual for this Model
- Serial Number Legend
Section 1 Safety Rules1 topic
- General Safety Rules
Section 2 Specifications13 topics
- Machine Specifications
- Performance Specifications
- Hydraulic Specification
- Hydraulic Component Specifications
- Ford MSG-425 EFI Engine Specifications
- Deutz D2011 L03i Engine Specifications
- Deutz D 2.9 L4 Engine Specifications
- Perkins 404D-22 Engine Specifications
- Perkins 404F-22 Engine Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
Joysticks3 topics
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
Platform Leveling Slave Cylinder1 topic
- How to Bleed the Slave Cylinder
Cable Track3 topics
- How to Remove the Cable Track, Z-45/25
- How to Remove the Cable Track, Z-45/25J
- How to Repair the Primary Boom Cable Track
Primary Boom1 topic
- How to Disassemble the Primary Boom
Platform Leveling Master Cylinder31 topics
- Secondary Boom Components
- Secondary Boom
- Secondary Boom Lift Cylinders
- Engines
- RPM Adjustment - Deutz D2011L03i Models
- RPM Adjustment - Perkins 404D-22 Models
- Flex Plate
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- Ford MSG-425 Engine Fault Codes
- Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
- Hydraulic Pumps
- Lift/Steer Pump
- Drive Pump
- How to Prime the Pump
- Manifolds
- Function Manifold Components
- Valve Adjustments - Function Manifold
- How to Adjust the System Relief Valve
- How to Adjust the Secondary Boom Down Relief Valve
- Jib Boom / Platform Rotate Manifold Components
- Turntable Rotation Manifold Components
- Directional Valve Manifold Components
- How to Set Up the Directional Valve Linkage
- Traction Manifold Components, 2WD
- Valve Adjustments, 2WD Traction Manifold
- Traction Manifold Components, 4WD
- Valve Adjustments, 4WD Traction Manifold
- Hydraulic Generator Manifold Components, 2.2kW
- Valve Coils
- How to Test a Coil Diode
Show all 39 sections
Hub and Bearings, 2WD Models2 topics
- How to Remove the Hub and Bearings
- How to Install the Hub and Bearings
Control System Fault Codes2 topics
- How to Retrieve Control System Fault Codes
- Control System Fault Codes
Fault Code Display - Deutz and Perkins Models5 topics
- Deutz D 2.9 L4 and Perkins 404F-22 Models
- Perkins 404F-22 Models
- Deutz D 2.9 L4 and Perkins 404F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
Ford MSG-425 Engine Fault Codes1 topic
- How to Retrieve Ford MSG-425 Engine Fault Codes
Section 5 Schematics18 topics
- Introduction
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Electrical Component and Wire Color Legends
- Ford Engine Relay Layout
- Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22
- Electrical Schematics – Options
- Ford MSG-425 EFI Engine Wire Harness
- Deutz D 2.9 L4 Engine Wire Harness
- Perkins 404F-22 Engine Wire Harness
- Electrical Schematic, Options (All Models)
- Ground Control Box Terminal Strip Wiring Diagram, Options
- Platform Control Box Wiring Diagram, Options
- Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options
- Wiring Diagram, 2.2kW Hydraulic Generator
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
Electrical Schematic, Ford MSG-425 EFI Models (ANSI/CSA)19 topics
- Ford MSG-425 EFI Models (ANSI/CSA)
- (ANSI/CSA)
- Perkins 404D-22 Models (ANSI/CSA)
- Electrical Schematics – ANSI Models
- (ANSI)
- Deutz D 2.9 L4 Models (ANSI)
- (ANSI)
- Platform Control Box Wiring Diagram - Deutz D 2.9 L4 Models (ANSI)
- (ANSI)
- Electrical Schematic, Perkins 404F-22 Models (ANSI)
- Perkins 404F-22 Models (ANSI)
- Platform Control Box Wiring Diagram Perkins 404F-22 Models (ANSI)
- Perkins 404F-22 Models (ANSI)
- Electrical Schematics – AS Models
- Electrical Schematic, Ford MSG-425 EFI Models (AS)
- Platform Control Box Wiring Diagram - Ford MSG-425 EFI Models (AS)
- Ford MSG-425 EFI Models (AS)
- Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (AS)
- Perkins 404D-22 Models (AS)
Electrical Schematic, Deutz 2011 L03i / Perkins 404D-22 Models (CE)1 topic
- Models (CE)
Inside this manual
Real pages from this service manual (255 pages). Open the sample pages (PDF, 672 KB)
- Specifications, page 31: Specifications
- Troubleshooting, page 73: Engines
- Diagram, page 244: Electrical Schematic,
- Foldout diagram (color), page 157: November 2017
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 255 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).