Terex Genie Z-60/34 Articulated Boom Lift Service Manual
341 pages · Publication 75861
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- Models
- Genie Z-60/34
- Serial coverage
- from Z60-4001
- Manual type
- Service Manual
- Pages
- 341
- Publication
- 75861
- Condition
- Brand new
What's inside
From the manual's own table of contents: 161 topics. See sample pages (PDF, 544 KB)
- Important Information
- Revision History
- Serial Number Legend
- General Safety Rules
- Machine Specifications
- Performance Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- Ford LRG-425 EFI Engine Specifications
- Ford DSG-423 EFI Engine Specifications
- Ford MSG-425 EFI Engine Specifications
- Deutz F4L-1011F Engine Specifications
- Deutz F3L-1011F Engine Specifications
- Deutz F3L-2011/Deutz D2011L03i Engine Specifications
- Perkins 404C-22 Engine Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- SAE and Metric Fasteners Torque Charts
- Introduction
- Pre-Delivery Preparation
- Maintenance Inspection Report
- Inspect the Manuals and Decals
- Perform Pre-operation Inspection
Show all 161 topics
- Perform Function Tests
- Perform Engine Maintenance - All Models
- Perform 30 Day Service
- Check the High Pressure Hydraulic Filter Condition Indicator
- Perform Engine Maintenance - Deutz and Ford Models
- Perform Engine Maintenance - Perkins Models
- Inspect the Fuel Filter/Water Separator - Deutz Models
- A-10 Perform Engine Maintenance - Ford Models
- A-11 Grease the Turntable Rotation Bearing and Rotate Gear
- A-12 Perform Engine Maintenance - Deutz 1011 F Models
- A-13 Replace the Drive Hub Oil
- A-14 Perform Engine Maintenance - Ford Models
- Inspect the Battery
- Inspect the Electrical Wiring
- Inspect the Air Filter
- Test the Key Switch
- Perform Engine Maintenance - Deutz and Perkins Models
- Check the Exhaust System
- Check the Oil Cooler and Cooling Fins - Deutz Models
- Inspect the Tires, Wheels and Lug Nut Torque
- Check the Drive Hub Oil Level and Fastener Torque
- B-10 Confirm the Proper Brake Configuration
- B-11 Test the Engine Idle Select
- B-12 Test the Fuel Select Operation - Ford Models
- B-13 Test the Ground Control Override
- B-14 Check the Directional Valve Linkage
- B-15 Test the Platform Self-leveling
- B-16 Test the Drive Brakes
- B-17 Test the Drive Speed - Stowed Position
- B-18 Test the Drive Speed - Raised or Extended Position
- B-19 Perform Hydraulic Oil Analysis
- B-20 Test the Alarm Package (if equipped) and the Descent Alarm
- B-21 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-22 Perform Engine Maintenance - Ford Models
- Grease the Platform Overload Mechanism (if equipped)
- Test the Platform Overload Mechanism (if equipped)
- Replace the Air Filter Element - Deutz and Perkins Models
- Replace the Fuel Inline Strainer- Deutz Models
- Check and Adjust the Engine RPM
- Perform Engine Maintenance - Ford Models
- Check the Boom Wear Pads
- Check the Turntable Rotation Bearing Bolts
- Check the Free-wheel Configuration
- Replace the Drive Hub Oil
- Replace the Hydraulic Filter Elements
- Inspect for Turntable Bearing Wear
- Test or Replace the Hydraulic Oil
- Grease the Steer Axle Wheel Bearings, 2WD Models
- Perform Engine Maintenance - Deutz 1011F and Perkins Models
- Perform Engine Maintenance - Deutz 2011 Models
- ALC-500 Circuit Board
- Joysticks
- How to Remove the Platform
- Platform Leveling Slave Cylinder
- Platform Rotator
- Platform Overload System
- Jib Boom
- Jib Boom Lift Cylinder
- Cable Track
- Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom
- Secondary Boom Lift Cylinders
- RPM Adjustment
- Flex Plate
- Engine Fault Codes - Ford Models
- Function Pump
- Drive Pump
- (before serial number 4461)
- Function Manifold Components (from serial number 4461)
- Valve Adjustments - Function Manifold
- (from serial number 4461 to serial number 10425)
- (from serial number 10426 to serial number 11003)
- (from serial number 11478)
- (from serial number 4461)
- (before serial number 4551)
- (from serial number 4551)
- 4WD Traction Manifold Components
- Valve Adjustments, Traction Manifolds
- Directional Valve Manifold Components
- Directional Valve Linkage
- Valve Adjustments, Oscillate Directional Valve
- Turntable Rotation Manifold Components
- Oil Diverter Manifold (welder option)
- Valve Coils
- Turntable Rotation Assembly
- Hub and Bearings, 2WD Models
- Oscillate Cylinders
- Valve Adjustment, Hydraulic Generator
- Fault Code Chart - Control System
- Fault Code Chart - Ford LRG-425 EFI Engine
- Fault Code Chart - Ford DSG-423 EFI Engine
- Fault Code Chart - Ford MSG-425 EFI Engine
- Wire Connector Legend
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Electrical Abbreviations Legend
- Ford DSG-423 EFI Engine Relay Layout
- Ford MSG-425 EFI Engine Relay Layout
- (before serial number 4496)
- (from serial number 4496 to serial number 5325)
- (from serial number 5326 to serial number 9798)
- (from serial number 9799 to serial number 10387)
- (from serial number 10388)
- (before serial number 5716)
- (from serial number 5716 to serial number 9798)
- (from serial number 9799)
- (before serial number 7227)
- (from serial number 7227 to serial number 9065)
- (from serial number 9066 to serial number 9696)
- (from serial number 9697)
- (before serial number 4546)
- (from serial number 4546 to serial number 5715)
- (from serial number 5716 to serial number 6315)
- (from serial number 6316 to serial number 7226)
- (from serial number 7227 to serial number 10387)
- (from serial number 10388 to serial number 11788)
- (from serial number 11789)
- before serial number 4546)
- (from serial number 5716 to serial number 7226)
- (from serial number 7227 to serial number 9798)
- (from serial number 9066 to serial number 9798)
- (from serial number 9799 to serial number 11788)
- Ford LRG-425 EFI Models
- Ford DSG-423 EFI Models (before serial number 6810)
- Ford DSG-423 EFI Models (from serial number 6810 to 11788)
- Ford MSG-425 EFI Models (from serial number 11789)
- Electrical Schematic, CTE Option (before serial number 9697)
- Electrical Schematic, CTE Option (from serial number 9697)
- Joystick Connector Diagram
- Hydraulic Generator Options (from serial number 10283)
- Electrical Schematic, Welder Option
- Hydraulic Schematic, Welder Option
- (from serial number 10283 to serial number 11003)
- (from serial number 4461to serial number 10282)
Inside this manual
Real pages from this service manual (341 pages). Open the sample pages (PDF, 543 KB)
- Specifications, page 36: Section 2 • Specifications
- Troubleshooting, page 176: Section 5 • Fault Codes
- Diagram, page 311: Electrical Schematic - CTE Option
- Foldout diagram, page 302: Section 6 • Schematics
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-60/34 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 341 pages
Quantity one is the manual described above.
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60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).