Terex Genie Z-60/34 Telescopic Boom Lift Service Manual

Name: Terex Genie Z-60/34 Telescopic Boom Lift Service Manual
Brand: MidWestTech
SKU: 52856
Price: 69.63 USD
Availability: InStock

256 pages · Publication 52856

$69.63

Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.

Models: Genie Z-60/34
Serial coverage: from SN 1090 to 4000
Manual type: Service Manual
Pages: 256
Publication: 52856
Condition: Brand new

Terex Genie Z-60/34 Telescopic Boom Lift Service Manual, publication 52856

What's inside

From the manual's own table of contents: 178 sections, 182 entries. See sample pages (PDF, 662 KB)

Search the contents

Important Information

General Safety Rules

Machine Specifications

Performance Specifications

Hydraulic Specifications

Ford Engine LRG-425 EFI Specifications

Deutz Engine F4L 1011F Specifications

Hydraulic Hose and Fitting Torque Specifications

Introduction4 topics

Table A
Table B
Table C
Table D

Maintenance Inspection Report

Inspect the Operator’s and Safety Manuals

Inspect the Decals and Placards

Inspect for Damage, Loose or Missing Parts

Check the Engine Oil Level

Check the Engine Coolant Level - Gasoline/LPG Models

Check for Fuel Leaks

Check the Hydraulic Oil Level

Check for Hydraulic Leaks

Check the Tire Pressure

A-10 Test the Oscillate Axle Lockout (oscillating axle equipped models)

A-11 Test the Platform and Ground Controls

A-12 Test the Auxiliary Power Operation

A-13 Test the Tilt Sensor

A-14 Test the Limit Switches

Show all 178 sections

A-15 Replace the Engine Oil and Filter - Gasoline/LPG Models

A-16 Replace the Engine Air Filter

Check the Engine Belt

Check the Radiator - Gasoline/LPG Models

Check the Oil Cooler and Cooling Fins - Deutz Diesel Models

Check the Exhaust System

Check the Battery

Chech the Hydraulic Return Filter Condition Indicator

Inspect the Electrical Wiring

Inspect the Tires and Wheels (including lug nut torque)

Confirm the Proper Brake Configuration

B-10 Check the Torque Hub Oil Level and Fastener Torque (REV B)

B-11 Check and Adjust the Engine RPM

B-12 Test the Key Switch

B-13 Test the Emergency Stop Buttons

B-14 Test the Ground Control Override

B-15 Test the Platform Self-leveling

B-16 Test the Horn

B-17 Test the Foot Switch

B-18 Test the Engine Idle Select

B-19 Test the Fuel Select Operation - Gasoline/LPG Models

B-20 Test the Drive Enable System

B-21 Test the Drive Brakes

B-22 Test the Drive Speed - Stowed Position

B-23 Test the Alarm Package - Optional Equipment

B-24 Perform Hydraulic Oil Analysis

B-25 Replace the Engine Oil and Filter - Deutz Diesel Models

Check the Primary Boom Wear Pads

Check the Turntable Rotation Bearing Bolts

Check the Free-wheel Configuration

Grease the Turntable Rotation Bearing and Rotate Gear

Replace the Torque Hub Oil

Replace the Hydraulic Tank Return Filter

Replace the Drive Loop Hydraulic Filter

Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models

Replace the Gasoline Fuel Filters - Gasoline/LPG Models

C-10 Replace the PCV Valve - Gasoline/LPG Models

C-11 Replace the Spark Plugs - Gasoline/LPG Models

C-12 Check and Adjust the Air/LPG Mixture - Gasoline/LPG Models

C-13 Check the Engine Valve Clearances - Deutz Diesel Models

Test or Replace the Hydraulic Oil

Change or Recondition the Engine Coolant - Gasoline/LPG Models

Change the Fuel Hoses

Check the Engine Valve Clearance - Gasoline/LPG Models

Check the Engine Cylinder Compression - Gasoline/LPG Models

Clean the PCV Hoses and Fittings - Gasoline/LPG Models

Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models

Check the Toothed Belt - Deutz Diesel Models

Replace the Timing Belt - Gasoline/LPG Models

D-10 Grease the Steer Axle Wheel Bearings, 2WD Models

Fault Codes

Engine Will Not Crank Over

Engine Cranks Over But Will Not Start - Gasoline/LPG Models

Engine Runs While Cranking Then Dies - Gasoline/LPG Models

Engine Cranks Over But Will Not Start - Deutz Diesel Models

Gasoline/LPG Models

Engine High Idle Inoperative - Gasoline/LPG Models

Engine Low Idle Inoperative - Gasoline/LPG Models

Engine High Idle Inoperative - Deutz Diesel Models

Engine Low Idle Inoperative - Deutz Diesel Models

All Functions Inoperative, Engine Starts and Runs

All Lift and Steer Functions Inoperative, Drive Functions Operational

Ground Controls Inoperative, Platform Controls Operate Normally

Platform Controls Inoperative, Ground Controls Operate Normally

Primary Boom Up Function Inoperative

Primary Boom Down Function Inoperative

Secondary Boom Up Function Inoperative

Secondary Boom Down Function Inoperative

Primary Boom Extend Function Inoperative

Primary Boom Retract Function Inoperative

Turntable Rotate Left Function Inoperative

Turntable Rotate Right Function Inoperative

All Platform Leveling Functions Inoperative

Platform Level Up Function Inoperative

Platform Level Down Function Inoperative

Platform Rotate Left Function Inoperative

Platform Rotate Right Function Inoperative

Jib Boom Up Function Inoperative

Jib Boom Down Function Inoperative

Steer Left Function Inoperative - Non-oscillating Models

Steer Right Function Inoperative - Non-oscillating Models

Steer Left Function Inoperative - Oscillating Models

Steer Right Function Inoperative - Oscillating Models

Oscillate Function Inoperative

All Drive Functions Inoperative, All Other Functions Operate Normally

Drive Forward Or Reverse Function Inoperative

Traction Function Inoperative

Machine Will Not Drive At Full Speed

Machine Drives At Full Speed With Platform Raised Or Extended

Drive Enable System Is Malfunctioning

Auxiliary Functions Inoperative

Electrical Components

Electrical Symbols Legend

Abbreviation Legend

Ford Engine Harness

Electrical Schematic - Gasoline/LPG Models

Ground Control Box Wiring Diagram - Gasoline/LPG Models

Platform Control Box Wiring Diagram - Gasoline/LPG Models

Electrical Schematic - Diesel Models

Ground Control Box Wiring Diagram - Diesel Models

Platform Control Box Wiring Diagram - Diesel Models

Hydraulic Symbols Legend

2WD Hydraulic Schematic

4WD Hydraulic Schematic

Joystick Controllers

Horsepower Limiter Board

Foot Switch

Resistors

Toggle Switches

Platform

Platform Leveling Slave Cylinder

Platform Rotator

Jib Boom

Jib Boom Lift Cylinder

Jib Boom/Platform Rotate Manifold Components

Cable Track

Primary Boom

Primary Boom Lift Cylinder

Primary Boom Extension Cylinder

Platform Leveling Master Cylinder

Secondary Boom

Secondary Boom Lift Cylinder

Turntable Covers

RPM Adjustment

Flex Plate

Oil Temperature and Oil Pressure Gauges

Timing Adjustment

Water Temperature and Oil Pressure Gauges

Control Relays

Toggle Switches, See 1-5, Toggle Switches

Wago® Components

Engine Fault Codes - Gasoline/LPG Models

10-1 Lift/Steer Pump

10-2 Drive Pump

11-1 Function Manifold Components

11-2 Valve Adjustments - Function Manifold

11-3 Turntable Rotation Manifold Components

11-4 Auxiliary Steer Manifold Components

11-5 Steer Manifold Components - Non-oscillating Models

11-6 Steer/Oscillate Manifold Components - Oscillating Models

11-7 2WD Drive Manifold Components

11-8 Valve Adjustments, 2WD Drive Manifold

11-9 4WD Drive Manifold Components

11-10 Valve Adjustments, 4WD Drive Manifold

12-1 Fuel Tank

12-2 Hydraulic Tank

13-1 Turntable Rotation Hydraulic Motor

14-1 Yoke and Hub

14-2 Steering Cylinders

15-1 Yoke and Hub

15-2 Steering Cylinders, See 14-2, Steering Cylinders

16-1 Oscillating Axle Lock-out Cylinder

17-1 Drive Motor

17-2 Torque Hub

Inside this manual

Real pages from this service manual (256 pages). Open the sample pages (PDF, 661 KB)

Sample pages from the Terex Genie Z-60/34 Telescopic Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram

Specifications, page 13: Section 2 - Specifications
Troubleshooting, page 73: Before Troubleshooting:
Diagram, page 181: Service Manual
Foldout diagram, page 169: Service Manual

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-60/34 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 52856$69.63

Parts manuals

Parts Manual 30103 · 144 pagesCovers Genie Z-60/34Serial: to SN 1089$69.91Details

Parts Manual 65440 · 154 pagesCovers Genie Z-60/34Serial: to SN 1090 to 4000$69.91Details

Parts Manual 75859 · 228 pagesCovers Genie Z-60/34Serial: from SN 4001 to 4550$69.73Details

Parts Manual 102499 · 260 pagesCovers Genie Z-60/34Serial: from SN 4551 to 14370$69.89Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 256 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).