MidWestTechService, Parts and Operator's Manuals, in stock and ready to ship!
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3+

Terex Genie ZX-135/70 Articulated Boom Lift Service Manual

248 pages · Publication 1279835

$69.71
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Models
Genie ZX-135/70
Serial coverage
ZX135H-4001
Manual type
Service Manual
Pages
248
Publication
1279835
Condition
Brand new
Terex Genie ZX-135/70 Articulated Boom Lift Service Manual, publication 1279835

What's inside

From the manual's own table of contents: 111 sections, 134 entries. See sample pages (PDF, 1020 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Revision History
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Performance Specifications
Hydraulic Oil Specifications
Hydraulic Component Specifications
Deutz TD 2.9 Engine Specifications
Deutz TD2011L04i Engine Specifications
Perkins 854F-34T Engine Specifications
Perkins 1104D-44T Engine Specifications
Machine Torque Specifications
Hydraulic Hose and Fitting Torque Specifications
Section 3 Repair Procedures
Introduction
Platform Controls
Platform Circuit Board1 topic
  • How to Remove the LED Circuit Board
Joysticks - How to Calibrate a Joystick4 topics
  • How to Reset a Proportional Valve Coil Default
  • How to Set the Function Thresholds and Default Functions Speeds
  • How to Adjust the Function Speeds
  • How to Adjust the Function Ramp Rate Setting
Platform Components
Show all 111 sections
Platform
Platform Leveling Cylinder
Platform Rotator1 topic
  • How to Bleed the Platform Rotator
Platform Level Sensor - How to Calibrate the Platform Level Sensor
Platform Overload System3 topics
  • How to Calibrate the Platform Overload System
  • How to Perform a Zero Load Cell Calibration
  • How to Replace the Platform Overload Load Cell
Platform Overload Recovery Message
Jib Boom Components
Jib Boom Cable Track1 topic
  • How to Repair the Cable Track
Jib Boom
Jib Boom Lift Cylinder
Jib Boom Level Cylinder
Jib Boom Extension Cylinder1 topic
  • Angle Sensor
Boom Components
Primary Boom Cable Track1 topic
  • How to Repair the Primary Boom Cable Track
Secondary Boom Cable Track1 topic
  • How to Repair the Secondary Boom Cable Track
Primary Boom
Primary Boom Lift Cylinder
Secondary Boom Lift Cylinder
Primary Boom Extension Cylinder
Secondary Boom Extension Cylinders1 topic
  • Sensor
Engines
RPM Adjustment
Flex Plate1 topic
  • How to Install the Flex Plate
Ground Controls
Bypass/Recovery Key Switch1 topic
  • How to Use the Recovery Mode
Circuit Boards
Membrane Decal
Full Machine Calibration
Display Module
Hydraulic Pumps
Function Pump3 topics
  • How to Prime the Function Pump
  • How to Adjust the Function Pump Standby Pressure
  • How to Adjust the Function Pump Pressure Compensator
Drive Pump1 topic
  • How to Prime the Drive Pump
Manifolds
Function Manifold Components
Valve Adjustments - Function Manifold
Jib Boom Manifold
Platform Manifold
Flow Control Mainfold
Function Enable Valve
Turntable Rotation Manifold
Steer and Axle Manifold
Valve Adjustments - Steer and Axle Manifold
Traction Manifold Components
Valve Adjustments - Traction Manifold
Generator Manifold Component
Valve Coils
Turntable Rotation Components
Turntable Rotation Assembly1 topic
  • How to Adjust the Turntable Rotation Gear Backlash
Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
Axle Components
Steer Sensors2 topics
  • How to Calibrate a Replacement Steer Sensor
  • How to Calibrate All Steer Sensors
Steer Cylinders
Axle Extension Cylinders
Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
Section 4 Fault Codes
Control System Fault Codes
Fault Code Source
Fault Matrix
Deutz TD 2.9 L4 Engine Fault Codes
Perkins 854F-34T Engine Fault Code
Section 5 Schematics
Wire Circuit Legend
Wire Color Legend
Limit Switches and Angle Sensors
Circuit Connector Legend
Drive Chassis and Platform Controller Pin Legend
Safety Controller Pin Legend
Turntable Controller Pin Legend
Telematics Connector Pin Legend
VEC Module - Deutz TD2011L04i and Perkins 1104D-44T Models
VEC Module - Deutz TD2.9 Models
VEC Module - Perkins 854F Models
Electrical Symbols Legend
Hydraulic Symbols Legend
Perkins 1104D-44T Engine Electrical Schematic- View 1
Perkins 1104D-44T Engine Electrical Schematic- View 2
Perkins 854F-34T Engine Electrical Schematic- View 1
Perkins 854F-34T Engine Electrical Schematic- View 2
Perkins 854F-34T Engine Harness
Deutz TD2.9 Engine Electrical Schematic- View 1
Deutz TD2.9 Engine Electrical Schematic- View 2
Deutz TD2.9 Engine Harness
Contact Alarm Schematic
Generator Wiring Diagram- ANSI
Generator Wiring Diagram- AUS
Hydraulic Schematic
Electrical Schematic

Inside this manual

Real pages from this service manual (248 pages). Open the sample pages (PDF, 1019 KB)

Sample pages from the Terex Genie ZX-135/70 Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 27: Specifications
  • Troubleshooting, page 195: Schematics
  • Diagram, page 240: Contact Alarm Schematic
  • Foldout diagram, page 247: SLIP RING

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie ZX-135/70 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1279835$69.71
Other manuals for the Genie ZX-135/70

Parts manuals

Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 248 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).