Terex Genie ZX-135/70 Articulated Boom Lift Service Manual

Name: Terex Genie ZX-135/70 Articulated Boom Lift Service Manual
Brand: MidWestTech
SKU: 218700
Price: 69.81 USD
Availability: InStock

307 pages · Publication 218700

$69.81

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Models: Genie ZX-135/70
Serial coverage: See Cover
Manual type: Service Manual
Pages: 307
Publication: 218700
Condition: Brand new

Terex Genie ZX-135/70 Articulated Boom Lift Service Manual, publication 218700

What's inside

From the manual's own table of contents: 163 sections, 185 entries. See sample pages (PDF, 991 KB)

Search the contents

Introduction Introduction

Important Information

Find a Manual for this Model

Revision History

Serial Number Legend

Section 1 Safety Rules

General Safety Rules

Section 2 Specifications

Machine Specifications

Performance Specifications

Hydraulic Specification

Hydraulic Component Specifications

Deutz TD2011L04i Engine Specifications

Deutz TD 2.9 Engine Specifications

Perkins 1104D-44T Engine Specifications

Perkins 854F-34T Engine Specifications

Machine Torque Specifications

Hydraulic Hose and Fitting Torque Specifications

Torque Procedure

SAE and Metric Fasteners Torque Charts

Section 3 Scheduled Maintenance Procedures

Introduction

Pre-Delivery Preparation Report

Maintenance Inspection Report

Show all 163 sections

Checklist A Procedures

Inspect the Manuals and Decals

Perform Pre-operation Inspection

Perform Function Tests

Perform Engine Maintenance – Perkins Models

Perform Engine Maintenance – Deutz Models

Check the Hydraulic Return Filter Condition Indicator

Perform 30-Day Service

Grease the Turntable Rotation Bearing and Rotate Gear

Replace the Drive Hub Oil

Checklist B Procedures

Inspect the Batteries

Inspect the Electrical Wiring

Test the Key Switches

Inspect the Engine Air Filter

Check the Oil Cooler and Cooling Fins - Deutz Models

Check the Exhaust System

Confirm the Proper Brake Configuration

Inspect the Tires, Wheels and Lug Nut Torque

Check the Drive Hub Oil Level and Fastener Torque

Test the Platform Self-leveling

Test the Engine Idle Select Operation

Test the Ground Control Override

Test the Drive Brakes

Test the Drive Speed – Stowed Position

Test the Drive Speed – Raised or Extended

Test the Drive Speed – Raised and Extended

Test the Alarm and Optional Flashing Beacon

Perform Hydraulic Oil Analysis

Test the Turntable Level Sensor

Test the Secondary Boom Angle Sensor

Test the Primary Boom Angle Sensor

Test the Safety Envelope Limit Switches

Test the Recovery Mode System

Inspect the Calibration Decal

Inspect for Turntable Bearing Wear

Checklist C Procedures

Perform Engine Maintenance - Deutz Models

Perform Engine Maintenance - Perkins Models

Replace the Engine Air Filter Element

Grease the Platform Overload Mechanism (if equipped)

Test the Platform Overload System (if equipped)

Check and Adjust the Engine RPM

Checklist D Procedures

Check the Boom Wear Pads

Check the Free-wheel Configuration

Adjust the Turntable Rotatation Gear Backlash

Replace the Hydraulic Filter Elements

Check the Turntable Rotation Bearing Bolts

Checklist E Procedures

Test or Replace the Hydraulic Oil

Section 4 Repair Procedures

Platform Controls

Platform Circuit Board1 topic

How to Remove the LED Circuit Board

Joysticks - How to Calibrate a Joystick4 topics

How to Reset a Proportional Valve Coil Default
How to Set the Function Thresholds and Default Functions Speeds
How to Adjust the Function Speeds
How to Adjust the Function Ramp Rate Setting

Platform Components

Platform

Platform Leveling Cylinder

Platform Rotator1 topic

How to Bleed the Platform Rotator

Platform Level Sensor - How to Calibrate the Platform Level Sensor

Platform Overload System (if equipped)

Platform Overload Recovery Message

Jib Boom Components

Jib Boom Cable Track1 topic

How to Repair the Cable Track

Jib Boom

Jib Boom Lift Cylinder

Jib Boom Level Cylinder

Jib Boom Extension Cylinder1 topic

Angle Sensor

Boom Components

Primary Boom Cable Track1 topic

How to Repair the Primary Boom Cable Track

Secondary Boom Cable Track1 topic

How to Repair the Secondary Boom Cable Track

Primary Boom

Primary Boom Lift Cylinder

Secondary Boom Lift Cylinder

Primary Boom Extension Cylinder

Secondary Boom Extension Cylinders2 topics

Sensor
(i) 6 Point Calibration procedure

Engines

RPM Adjustment

Flex Plate1 topic

How to Install the Flex Plate

Ground Controls

Bypass/Recovery Key Switch1 topic

How to Use the Recovery Mode

Circuit Boards

Membrane Decal

Full Machine Calibration

Display Module

Hydraulic Pumps

Function Pump3 topics

How to Prime the Function Pump
How to Adjust the Function Pump Standby Pressure
How to Adjust the Function Pump Pressure Compensator

Drive Pump1 topic

How to Prime the Drive Pump

Manifolds

Function Manifold Components

Valve Adjustments - Function Manifold

Platform Manifold

Jib Boom Manifold

Flow Control Mainfold

Function Enable Valve

Turntable Rotation Manifold

Steer and Axle Manifold

Valve Adjustments - Steer and Axle Manifold

Traction Manifold Components

Valve Adjustments - Traction Manifold

Drive Oil Diverter Manifold Components (welder option)

Valve Coils1 topic

How to Test a Coil Diode

Turntable Rotation Components

Turntable Rotation Assembly1 topic

How to Adjust the Turntable Rotation Gear Backlash

Turntable Level Sensor - How to Calibrate the Turntable Level Sensor

Axle Components

Steer Sensors2 topics

How to Calibrate a Replacement Steer Sensor
How to Calibrate All Steer Sensors

Steer Cylinders

Axle Extension Cylinders

Axle Angle Sensors - How to Calibrate the Axle Angle Sensors

Section 5 Fault Codes

Control System Fault Codes

Fault Matrix

Deutz TD 2.9 L4 Engine Fault Codes

Perkins 854F-34T Engine Fault Code

Section 6 Schematics

Wire Circuit Legend

Wire Color Legend

Limit Switches and Angle Sensors

Circuit Connector Legend

Drive Chassis and Platform Controller Pin Legend

Safety Controller Pin Legend

Turntable Controller Pin Legend

Telematics Connector Pin Legend

Engine Relay and Fuse Panel Legend - Deutz TD2011L04i

Engine Relay and Fuse Panel Legend- Deutz TD2.9 Models

Engine Relay and Fuse Panel Legend - Perkins 1104D-44T

Engine Relay and Fuse Panel Legend- Perkins 854F Models

Electrical Symbols Legend

Hydraulic Symbols Legend

Perkins 1104D Engine Electrical Schematic

Perkins 854F-34T Engine Electrical Schematic

Perkins 854F-34T Engine Harness

Deutz TD2.9 Engine Electrical Schematic

Deutz TD2.9 Engine Harness

Generator Wiring Schematic

Hydraulic Generator (Welder Option)

Hydraulic Schematic

Electrical Schematic (Includes Deutz Engine)

Inside this manual

Real pages from this service manual (307 pages). Open the sample pages (PDF, 990 KB)

Sample pages from the Terex Genie ZX-135/70 Articulated Boom Lift Service Manual: Specifications, Diagram, Troubleshooting, Color page, Foldout diagram

Specifications, page 27: Specifications
Diagram, page 191: Manifolds
Troubleshooting, page 219: Fault Codes
Color page, page 72: Service Manual
Foldout diagram, page 306: SLIP RING

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie ZX-135/70 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 218700$69.81

Parts manuals

Parts Manual 160571 · 304 pagesCovers Genie ZX-135/70Serial: See Cover$69.85Details

Parts Manual 1263384GT · 334 pagesCovers Genie ZX-135/70Serial: ZX135H-4001$69.67Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 307 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).