Case Maxxum 115, 125, 135, 145, 150 Multicontroller CVT Tier 4B Tractor Service Manual
5,661 pages · Publication 51675237
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- Models
- Maxxum 115, 125, 135, 145, 150 Multicontroller CVT Tier 4B
- Manual type
- Service Manual
- Pages
- 5,661
- Publication
- 51675237
- Condition
- Brand new
What's inside
From the manual's own table of contents: 1 sections, 361 entries. See sample pages (PDF, 701 KB)
General9 topics
- Foreword - Important notice regarding equipment servicing
- Foreword - How to use and navigate through this manual
- Safety rules
- Safety rules - Ecology and the environment
- Basic instructions - Shop and assembly
- Torque
- Conversion factors
- Consumables Lubrications and Coolants
- Capacities
INTRODUCTION351 topics
- ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10)
- ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10)
- ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10)
- ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10)
- Engine and crankcase
- Fuel tanks
- Air cleaners and lines
- Intake and exhaust manifolds and muffler
- Selective Catalytic Reduction (SCR) exhaust treatment
- Engine cooling system
- Fan and drive
- Aftercooler
- Engine lubrication system
- Disconnect
- Connect
- Remove
- Install
- Technical Data - Nitrogen Oxides (NOx) and Ammonia (NH3) vs Temperature
- Overview - Emission Standard
- Component identification
- Dynamic description
- Dynamic description - Reduction of NOx
- Overview – Thermal Management
- Overview - Hydraulic
- Dynamic description - Clean Up Catalyst (CUC)
- Sectional view
- Overview
- Remove Filter
- Install Filter
- General specification
- Drain fluid
- Filling
- Test
- Viscous coupler - Remove
- Viscous coupler - Install
- tensioner - Install
- Semi-Powershift transmission
- Semi-Powershift transmission external controls
- Semi-Powershift transmission lubrication system
- Semi-Powershift transmission internal components
- Continuously Variable Transmission (CVT)
- Continuously Variable Transmission (CVT) external controls
- Continuously Variable Transmission (CVT) lubrication system
- Continuously Variable Transmission (CVT) internal components
- Creeper
- Overdrive
- Special tools
- Hydraulic schema (Schematics 1st Gear)
- Exploded view
- Disassemble
- Assemble
- Visual inspection
- Inspect
- Service instruction Transmission Disassemble / Assemble Information
- Remove (Front Section C1/C2)
- Disassemble (Front Section C1/C2)
- Inspect (Front Section C1/C2)
- Assemble (Front Section C1/C2)
- Remove (Rear Section C3/C4)
- Disassemble (Rear Section C3/C4)
- Inspect (Rear Section C3/C4)
- Travel adjust
- Exploded view – Transmission input
- Exploded view – Transmission output
- Exploded view – Solenoid valves, sensors, hydraulic lines
- Static description
- Static description – Summing planetary gear
- Dynamic description – Summing planetary gear
- Static description – Powerflow
- Dynamic description – Tractor speed (kph) versus swash plate position
- Pressure test
- Replace – Safety solenoid valve, clutch A, clutch B
- Replace – Shift cylinder
- Test – Preparation
- Test – Test results
- Test – Hydrostat efficiency tests
- Adjust
- Troubleshooting
- Torque (17th Gear)
- Special tools (17th Gear)
- General specification (17th Gear)
- Sectional view (17th Gear)
- Static description (17th Gear)
- Remove (17th Gear)
- Disassemble (17th Gear)
- Assemble (17th Gear)
- Install (17th Gear)
- Multi-plate clutch - Sectional view
- Multi-plate clutch - Dynamic description
- Dog clutch - Exploded view
- Dog clutch - Sectional view
- Dog clutch - Dynamic description
- Multi-plate clutch - Assemble
- Multi-plate clutch - Disassemble
- Dog clutch - Disassemble
- Dog clutch - Assemble
- Remove (Standard axle)
- Remove (Suspended axle)
- Install (Standard axle)
- Install (Suspended axle)
- Powered front axle
- Front bevel gear set and differential
- Final drive hub, steering knuckles, and shafts
- Axle suspension control
- Torque (Front support)
- Install Suspended axle
- Remove (Front support and front axle)
- Install (Front support and front axle)
- Clearance (Front support)
- Preload
- Backlash (Class 3 Axle) with Multi plate clutch
- Preload (Standard Class 4 Axle)
- Backlash (Class 3 Axle) with Dog clutch
- Preload (Standard Class 3 Axle)
- Preload (Suspended Class 3 Axle)
- Backlash (Class 4 Axle)
- Overhaul (Class 3 Axle)
- Preload (Class 3 Axle) with Dog clutch
- Preload (Class 3 Axle) with Multi plate clutch
- Preload (Suspended Class 4 Axle)
- Disassemble (Class 4 Axle)
- Disassemble (Class 3 Axle)
- Assemble (Class 4 Axle)
- Backlash (Class 3 Axle)
- Clearance (Class 3 Axle)
- Input shaft assembly - Remove
- Input shaft assembly - Install (Class 3 Axle)
- Multi-plate clutch - Assemble (Class 4 Axle)
- Dog clutch - Assemble (Class 3 Axle)
- Swivel pin and bearing - Overhaul Four Wheel Drive Axle
- Swivel pin and bearing - Preload
- Remove Four Wheel Drive Axle With Brakes
- Install Four Wheel Drive Axle With Brakes
- Overview – Suspended axle control valve
- Dynamic description – Operation modes
- Hydraulic schema
- Sealing
- Disassemble (Multi plate clutch)
- Assemble (Multi plate clutch)
- Multi-plate clutch - Measure
- Disassemble (planet carrier)
- Assemble ( planet carrier)
- Rear electro-hydraulic control
- Two-speed rear Power Take-Off (PTO)
- Three-speed rear Power Take-Off (PTO)
- Front Power Take-Off (PTO) control
- Front Power Take-Off (PTO)
- Adjust Ground Speed PTO
- Hydraulic service brakes
- Parking brake or parking lock
- Trailer brake hydraulic control
- Trailer brake pneumatic control
- Front axle brake
- Bleed
- Remove (Brake piston)
- Install (Brake piston)
- Measure
- Dynamic description – Electronic parking brake
- Overhaul Park Brake
- General specification (Italian trailer brake)
- Dynamic description (Italian Trailer Brake)
- Exploded view (Italian Trailer brake)
- Static description (Italian Trailer brake)
- External view
- Remove (Solenoid valve block Italian Trailer brake)
- Install (Solenoid valve block Italian Trailer brake)
- Pressure test (ITALIAN TRAILER BRAKES ONLY)
- Pneumatic service brakes - Torque
- Remove Relief valve/filter drier
- Install Relief valve/filter drier
- Pneumatic system tank - Remove
- Pneumatic system tank - Install
- Air brake lines Quick coupling - Remove
- Remove Front Brake Valve
- Install Front Brake Valve
- Hydraulic systems
- Reservoir, cooler, and filters
- Fixed displacement pump
- Variable displacement pump
- Charge pump
- Regulated/Low pressure system
- Remote control valves
- Auxiliary hydraulic pump
- Three-point hitch control valve
- Three-point hitch cylinder
- Front hitch controls and lines
- Overview – Variable displacement pump
- Static description – Variable displacement pump
- Overview – Lubrication circuit
- Static description – Lubrication circuit
- Static description – High pressure circuit (priority 1)
- Overview – High pressure circuit (priority 2)
- Static description – High pressure circuit (priority 2)
- Overview – Low pressure circuit
- Dynamic description – Low pressure circuit
- Overview – Low pressure circuit (EHR pilot pressure valve)
- Overview – Low pressure circuit (Rear axle control block)
- Overview – Low pressure circuit (Transmission control block)
- Overview – Low pressure circuit (Front axle brake and Front PTO)
- Overview – Low pressure circuit (EHS 1 diverter valve - optional)
- Replace
- Remove Filter Assembly
- Install Filter Assembly
- Service instruction
- Overhaul
- Pressure test Low and high pressure standby
- Priority valve - Hydraulic schema
- Priority valve - Exploded view
- Priority valve - Pressure test
- Closed center mechanical remote valve - Special tools
- Closed center mechanical remote valve - General specification
- Closed center mechanical remote valve - Torque
- Electrohydraulic remote valve - General specification
- Electrohydraulic remote valve - Torque
- Closed center mechanical remote valve - Dynamic description
- Closed center mechanical remote valve - Static description
- Overview – Electronic Draft Control (EDC)
- Sectional view (80 and 90 mm)
- Disassemble (80 and 90 mm)
- Assemble (80 and 90 mm)
- Overhaul Right Hand Link (Hydraulic)
- Remove Right Hand Link (Hydraulic)
- Install Right Hand Link (Hydraulic)
- Clearance
- Steering control
- Tie rods
- Hydraulic control components
- Pump
- Cylinders
- Autoguidance steering
- Dynamic description Fast Steer System
- Hydraulic schema Fast Steer System
- Exploded view (Steering Motor)
- Remove (Steering Motor)
- Disassemble (Steering Motor)
- Assemble (Steering Motor)
- Install (Steering Motor)
- Pressure setting
- Static description Auto guidance system
- Dynamic description Autoguidance system
- Electrical system
- Harnesses and connectors
- Engine control system
- Alternator
- Battery
- Engine intake and exhaust system
- Selective Catalytic Reduction (SCR) electrical system
- Electronic modules
- Transmission control system
- Transmission speed sensors
- Transmission pressure sensors
- Transmission temperature sensors
- Transmission position sensors
- Rear Power Take-Off (PTO) control system
- Parking brake electrical system
- Cab controls
- Remote control valve electric control
- Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls
- Component localization
- Electrical schema – Symbols
- Identification
- Electrical schematic sheet 01 – POWER DISTRIBUTION (MAXI fuses 1 - 6)
- Electrical schematic sheet 02 – POWER DISTRIBUTION (fuses 1 - 14)
- Electrical schematic sheet 03 – POWER DISTRIBUTION (fuses 15 - 21)
- Electrical schematic sheet 04 – POWER DISTRIBUTION (fuses 22 - 30)
- Electrical schematic sheet 05 – POWER DISTRIBUTION (fuses 31 - 45)
- Electrical schematic sheet 05 – POWER DISTRIBUTION (fuses 31 - 37)
- Electrical schematic sheet 06 – POWER DISTRIBUTION (fuses 47, 49 - 54)
- Electrical schematic sheet 06 – POWER DISTRIBUTION (fuses 38 - 40)
- Electrical schematic sheet 08 – POWER DISTRIBUTION (fuses 61 - 70)
- Electrical schematic sheet 08 – CONTROL UNIT (switch panel)
- Electrical schematic sheet 09 – GROUND DISTRIBUTION
- Electrical schematic sheet 10 – STARTING/CHARGING
- Electronic schema
- Preliminary test
- Testing – Charging overview
- Testing – State of charge test (open circuit voltage)
- Testing – State of charge test (specific gravity)
- Testing – Visual check
- Testing – Heavy load discharge test
- Dynamic description - Injection of Diesel Exhaust Fluid (DEF)/AdBlue®
- Configure H-Menu Overview
- Instrument control unit - Electronic schema
- Central Control Unit (CCU) - Electronic schema
- Auxiliary Control Unit (ACU) - Electronic schema
- Universal controller - Electronic schema
- Armrest control unit (ARU) - Electronic schema
- Fault code index
- Overview – Sensors and solenoid valves
- Overview – Safety solenoid valve
- Overview – Solenoid valves
- Overview – Hydrostat bypass valve
- Overview – Ring gear speed sensor
- Continuously Variable Transmission (CVT) - Overview – Transmission output speed sensor 1
- Continuously Variable Transmission (CVT) - Overview – Transmission output speed sensor 2
- Semi-Powershift - Overview
- Replace – Speed sensor for the ring gear
- Continuously Variable Transmission (CVT) system - Overview
- Continuously Variable Transmission (CVT) charge pressure sensor - Overview
- Continuously Variable Transmission (CVT) charge pressure sensor - Overview – Hydrostat
- Transmission oil pressure sensor - Overview – Clutch A
- Transmission oil pressure sensor - Overview – Clutch B
- Continuously Variable Transmission (CVT) system - Replace – P1
- Continuously Variable Transmission (CVT) charge pressure sensor - Replace
- Continuously Variable Transmission (CVT) charge pressure sensor - Replace – Hydrostat
- Transmission oil pressure sensor - Replace – Clutch A
- Transmission oil pressure sensor - Replace – Clutch B
- H1 - Calibration procedures
- H2 - View stored calibration values
- H3 - Configurations and options
- H4 - View software revision level
- H5 - Switch operation test
- H8 - Clear stored calibration information (EEPROM)
- H9 - Voltmeter diagnostic
- HB - Display stored fault codes
- HC - Clear all stored fault codes
- Temperature control potentiometer - Overview
- Temperature control potentiometer - Remove
- Temperature control potentiometer - Install
- Remove – Operating mode switch
- Install – Operating mode switch
- Low pressure - Overview
- High pressure - Overview
- Overview – Cab temperature
- Overview – Outside temperature
- Overview (Outlet temperature sensor)
- HF - View controller hardware information
- Digital instrument cluster - Static description – ICU3
- Digital instrument cluster - Dynamic description – Acoustic and visual warnings
- Digital instrument cluster - Detailed view – Brake
- Digital instrument cluster - Detailed view – Transmission
- Digital instrument cluster - Detailed view – Steering
- Digital instrument cluster - Detailed view – Engine
- Digital instrument cluster - Detailed view – Charging system
- Digital instrument cluster - Detailed view – Auxiliary control units
- Digital instrument cluster - Detailed view – CAN bus system
- 1002-Radar disconnected [CCU]
- 1002-Radar disconnected [UCM]
- 1003-Speed sensor error [CCU]
- 1003-Speed sensor error [UCM]
- 1004-Wheel speed sensor - signal too high [CCU]
- 1004-Wheel speed sensor - signal too high [UCM]
- 1005-Wheel speed sensor - signal too low [CCU]
- 1006-Hitch slip control potentiometer - signal too low [CCU]
- 1006-Slip control potentiometer error [UCM]
- 1007-Hitch slip control potentiometer - signal too high [CCU]
- 1008-Raise/work switch failure (command arm) [CCU]
- 1008-Raise/work switch failure (command arm) [UCM]
- 1009-Both external switches operated at the same time or at key on [CCU]
- 1009-Both external switches operated at the same time or at key on [UCM]
- 1010-Hitch height limit potentiometer - signal too low [CCU]
Inside this manual
Real pages from this service manual (5,661 pages). Open the sample pages (PDF, 700 KB)
- Diagram, page 2,143: Electrical systems - Harnesses and connectors
- Specifications, page 2,491: Electrical systems - Harnesses and connectors
- Troubleshooting, page 5,101: 14909-SWCD missing (VA)
- Color page, page 1,492: Hydraulic systems - Hydraulic systems
- Color page, page 1,778: MAXXUM® 115 / MAXXUM® 115 Multicontroller / MAXXUM® CVT 115
- Foldout diagram (color), page 1,474: Hydraulic systems - Hydraulic systems
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 51675237$569.79
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 5,661 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).