JLG 1500SJ Boom Lift Parts Manual

Name: JLG 1500SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215065
Price: 79.91 USD
Availability: InStock

778 pages · Publication 31215065

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Models: 1500SJ
Manual type: Parts Manual
Pages: 778
Publication: 31215065
Condition: Brand new

JLG 1500SJ Boom Lift Parts Manual, publication 31215065

What's inside

From the manual's own table of contents: 12 sections, 280 entries. See sample pages (PDF, 667 KB)

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SECTION 1 - FRAME16 topics

FIGURE 1-1. AXLE INSTALLATION - FIXED
FIGURE 1-2. AXLE INSTALLATION - OSCILLATING
FIGURE 1-3. STEER INSTALLATION
FIGURE 1-4. WHEEL DRIVE INSTALLATION - BONFIGLIOLI
FIGURE 1-5. WHEEL DRIVE INSTALLATION - REGGIANA RIDUTTORI
FIGURE 1-6. DRIVE HUB ASSEMBLY - BONFIGLIOLI
FIGURE 1-7. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI
FIGURE 1-8. DRIVE MOTOR ASSEMBLY
FIGURE 1-9. TIRE AND WHEEL INSTALLATION - FOAM FILLED
FIGURE 1-10. TIRE AND WHEEL INSTALLATION - SOLID
FIGURE 1-11. TIRE AND WHEEL INSTALLATION - SOLID NON MARKIMG
FIGURE 1-12. VALVES AND MODULES INSTALLATION - FRAME MOUNTED
FIGURE 1-13. STEER VALVE ASSEMBLY
FIGURE 1-14. TRACTION VALVE ASSEMBLY
FIGURE 1-15. FRAME COVERS INSTALLATION - PLASTIC
FIGURE 1-16. FRAME COVERS INSTALLATION - STEEL

SECTION 2 - TURNTABLE41 topics

FIGURE 2-1. VALVE, MODULE AND FILTER INSTALLATION - TURNTABLE MOUNTED
FIGURE 2-2. BATTERY, HORN AND AUXILIARY PUMP INSTALLATION
FIGURE 2-3. MAIN VALVE ASSEMBLY
FIGURE 2-4. AUXILIARY PUMP ASSEMBLY
FIGURE 2-5. SWING DRIVE INSTALLATION
FIGURE 2-6. TURNTABLE BEARING AND LUBE INSTALLATION
FIGURE 2-7. TURNTABLE LOCK INSTALLATION
FIGURE 2-8. SWING MOTOR/HUB ASSEMBLY
FIGURE 2-9. ROTARY COUPLING AND COLLECTOR RING INSTALLATION
FIGURE 2-10. TANK INSTALLATION - WITH 31 GAL/117.31 L FUEL TANK
FIGURE 2-11. TANK INSTALLATION - WITH 58.2 GAL/200 L FUEL TANK
FIGURE 2-12. HYDRAULIC OIL TANK ASSEMBLY
FIGURE 2-13. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2011 ENGINES WITH REXROTH PUMPS (OPTIONAL)
FIGURE 2-15. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES, DEUTZ TCD2.9L4 (STAGE V PRE- BUY) ENGINES AND D
FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES WITH REXROTH PUMPS (OPTIONAL) (CHINA SPEC ONLY)
FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES, DEUTZ TCD2.9L4 (STAGE V PRE- BUY) ENGINES AND D
FIGURE 2-18. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES WITH SAUER PUMPS (OPTIONAL) (CHINA SPEC ONLY)
FIGURE 2-19. GROUND CONTROL BOX INSTALLATION - TD2011 ENGINES WITH REXROTH PUMPS (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS
FIGURE 2-21. GROUND CONTROL BOX INSTALLATION - TD2011 ENGINES WITH SAUER PUMPS (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS)
FIGURE 2-22. GROUND CONTROL BOX INSTALLATION - TD2011 ENGINES WITH SAUER PUMPS (CE (LRC) SPECS)
FIGURE 2-23. GROUND CONTROL BOX INSTALLATION - TCD2.9L4 ENGINES WITH REXROTH PUMPS (ANSI, ANSI EXPORT (HRC), CHINA, CSA
FIGURE 2-24. GROUND CONTROL BOX INSTALLATION - TCD2.9L4 (STAGE V PRE-BUY) ENGINES WITH REXROTH PUMPS (CE SPECS)
FIGURE 2-25. GROUND CONTROL BOX INSTALLATION – DEUTZ TCD2.9L4 (STAGE V) ENGINES CE SPECS)
FIGURE 2-26. GROUND CONTROL BOX ASSEMBLY - DEUTZ TD2011 ENGINES AND DEUTZ TCD2.9L4 ENGINES (ALL SPECS EXCEPT CE SPECS)
FIGURE 2-27. GROUND CONTROL BOX ASSEMBLY - DEUTZ TD2011 ENGINES AND DEUTZ TCD2.9L4 (STAGE V PRE- BUY) ENGINES (CE SPECS)
FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY - DEUTZ TCD2.9L4 (STAGE V) ENGINES (CE SPECS)
FIGURE 2-29. KEYSWITCH INSTALLATION
FIGURE 2-30. LIGHT PANEL INSTALLATION
FIGURE 2-31. ALARMS INSTALLATION
FIGURE 2-32. BACKUP ALARM (WHITE NOISE) INSTALLATION
FIGURE 2-33. BACKUP ALARM AMBIENT (WHITE NOISE) INSTALLATION
FIGURE 2-34. STROBE LIGHT INSTALLATION (AMBER)
FIGURE 2-35. STROBE LIGHT INSTALLATION (BLUE)
FIGURE 2-36. STROBE LIGHT INSTALLATION (RED)
FIGURE 2-37. PINION SHIELD INSTALLATION
FIGURE 2-38. ENGINE TRAY JACK INSTALLATION - DEUTZ TD2011 ENGINES
FIGURE 2-39. ENGINE TRAY JACK INSTALLATION - DEUTZ TCD2.9L4 ENGINES, DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINES AND DEUTZ
FIGURE 2-40. HOOD INSTALLATION - DEUTZ TD2011 ENGINES
FIGURE 2-41. HOOD INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINES (PVC 2001)
FIGURE 2-42. HOOD INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINES (PVC 2007)
FIGURE 2-43. HOOD INSTALLATION - DEUTZ TCD2.9L4 (STAGE V) ENGINES

SECTION 3 - ENGINE65 topics

FIGURE 3-1. DEUTZ TD2011 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAG
FIGURE 3-2. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (
FIGURE 3-3. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (
FIGURE 3-4. DEUTZ TD2011 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-5. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (PVC
FIGURE 3-6. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (PVC
FIGURE 3-7. DEUTZ TD2011 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-8. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE) (PVC 20
FIGURE 3-9. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WTH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE) (PVC 200
FIGURE 3-10. DEUTZ TD2011 ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 3-11. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (P
FIGURE 3-12. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (P
FIGURE 3-13. DEUTZ TD2011 ENGINE INSTALLATION - WITH SAUER PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-14. DEUTZ TD2011 ENGINE INSTALLATION - WITH SAUER PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (
FIGURE 3-15. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE) (PVC
FIGURE 3-16. DEUTZ TD2011 ENGINE INSTALLATION - WITH SAUER PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-17. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE) (PVC 200
FIGURE 3-18. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE) (PVC 200
FIGURE 3-19. ENGINE COMPONENTS - DEUTZ TD2011 ENGINE
FIGURE 3-20. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-21. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-22. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONL
FIGURE 3-23. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONL
FIGURE 3-24. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-25. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-26. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-27. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-28. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONLY)
FIGURE 3-29. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONLY)
FIGURE 3-30. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-31. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-32. DEUTZ TCD2.9L4 ENGINE ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 3-33. DEUTZ TCD2.9L4 ENGINE ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (CHINA SPEC ONLY) (PVC 2001)
FIGURE 3-34. DEUTZ TCD2.9L4 ENGINE ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (CHINA SPEC ONLY) (PVC 2007)
FIGURE 3-35. DEUTZ TCD2.9L4 ENGINE ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE
FIGURE 3-36. DEUTZ TCD2.9L4 ENGINE COMPONENTS
FIGURE 3-37. ENGINE COMPONENTS - DEUTZ TCD2.9L4 ENGINE (CHINA SPEC ONLY)
FIGURE 3-38. DEUTZ TCD2.9L4 (STAGE V PRE-BUY) DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS P
FIGURE 3-39. DEUTZ TCD2.9L4 (STAGE V PRE-BUY) DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS
FIGURE 3-40. DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINE SUB-ASSEMBLY - WITH SAUER PUMP (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-41. DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP (WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 3-42. DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-43. DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINE COMPONENTS
FIGURE 3-44. DEUTZ TCD2.9L4 (STAGE V) DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-45. DEUTZ TCD2.9L4 (STAGE V) DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 3-46. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH SAUER PUMP (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-47. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS P
FIGURE 3-48. DEUTZ TCD2.9L4 (STAGE V) ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-49. PUMP ASSEMBLY (REXROTH) (DEUTZ TD2011 ENGINES)
FIGURE 3-50. PUMP ASSEMBLY (REXROTH) (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINES)
FIGURE 3-51. PUMP ASSEMBLY (SAUER TANDEM)
FIGURE 3-52. PUMP ASSEMBLY (SAUER PISTON)
FIGURE 3-53. PUMP ASSEMBLY (SAUER GEAR)
FIGURE 3-54. PUMP COUPLING KIT
FIGURE 3-55. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2011 (OPTIONAL)
FIGURE 3-56. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TCD2.9L4 ENGINE AND DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINE)
FIGURE 3-57. FUEL PUMP/FILTER BRACKET ASSEMBLY - DEUTZ TCD2.9L4 ENGINE
FIGURE 3-58. FUEL FILTER/WATER SEPARATOR INSTALLATION - DEUTZ TCD2.9L4 ENGINE
FIGURE 3-59. BREATHER HEATER INSTALLATION - DEUTZ TCD2.9L4 ENGINES, DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINES AND DEUTZ T
FIGURE 3-60. 4000W GENERATOR INSTALLATION - 60HZ SPECS (DEUTZ TD2011 ENGINES)
FIGURE 3-61. 4000W GENERATOR INSTALLATION - 50HZ SPECS (DEUTZ TD2011 ENGINES)
FIGURE 3-62. 4000W GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES)
FIGURE 3-63. 4000W GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES, DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINES
FIGURE 3-66. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL)
FIGURE 3-67. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES, DEUTZ TCD2.9L4 (STAGE V PRE-BUY)

SECTION 4 - BOOM18 topics

FIGURE 4-1. BOOM INSTALLATION - WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 4-2. BOOM INSTALLATION - WITH COLD WEATHER PLUS PACKAGE
FIGURE 4-3. BOOM ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (PVC 2001)
FIGURE 4-4. BOOM ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (PVC 2007)
FIGURE 4-5. BOOM ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE (PVC 2001)
FIGURE 4-6. BOOM ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE (PVC 2007)
FIGURE 4-7. WIRE ROPE TOOLS INSTALLATION (OPTIONAL)
FIGURE 4-8. JIB INSTALLATION
FIGURE 4-9. JIB BOOM ASSEMBLY
FIGURE 4-10. PLATFORM ROTATE ACTUATOR ASSEMBLY
FIGURE 4-11. JIB ROTATE ACTUATOR ASSEMBLY
FIGURE 4-12. POWER TRACK INSTALLATION
FIGURE 4-13. BOOM SENSORS AND SWITCHES INSTALLATION
FIGURE 4-14. VALVES INSTALLATION - BOOM MOUNTED
FIGURE 4-15. PLATFORM VALVE ASSEMBLY
FIGURE 4-16. JIB VALVE ASSEMBLY
FIGURE 4-17. ENCLOSURE BOX ASSEMBLY
FIGURE 4-18. PLATFORM SUPPORT INSTALLATION

SECTION 5 - PLATFORM37 topics

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY
FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)
FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH DROP BAR
FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)
FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (ANSI SPECS)
FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (AUSTRALIAN AND CE SPECS)
FIGURE 5-14. PLATFORM CONSOLE BOX INSTALLATION
FIGURE 5-15. PLATFORM CONSOLE ASSEMBLY
FIGURE 5-16. LIGHT PANEL INSTALLATION - PLATFORM CONSOLE
FIGURE 5-17. LCD DISPLAY INSTALLATION
FIGURE 5-18. CONTROLLER ASSEMBLY - LIFT AND SWING
FIGURE 5-19. CONTROLLER ASSEMBLY - DRIVE AND STEER
FIGURE 5-20. FOOTSWITCH ASSEMBLY
FIGURE 5-21. TRAY INSTALLATION
FIGURE 5-22. SKYEYE INSTALLATION
FIGURE 5-23. SKYGUARD BAR INSTALLATION
FIGURE 5-24. SKYGLAZIER INSTALLATIONS (ANSI, AUSTRALIAN AND CSA SPECS)
FIGURE 5-25. SKYLINE INSTALLATION
FIGURE 5-26. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)
FIGURE 5-27. SKYWELDER INSTALLATION (50HZ)
FIGURE 5-28. SKYWELDER INSTALLATION (60HZ)
FIGURE 5-29. SKYWELDER PREP PACKAGE (60HZ)
FIGURE 5-30. WELDER ASSEMBLY
FIGURE 5-31. SKYCUTTER INSTALLATION
FIGURE 5-32. PIPE RACK INSTALLATION (ANSI AND CSA SPECS)
FIGURE 5-33. PIPE RACK INSTALLATION (AUSTRALIAN AND CE SPEC)
FIGURE 5-34. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 4FFT/1.22M PLATFORM)
FIGURE 5-35. FALL ARREST INSTALLTION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
FIGURE 5-36. FALL ARREST INSTALLTION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
FIGURE 5-37. FALL ARREST INSTALLTION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

SECTION 6 - CYLINDER10 topics

FIGURE 6-1. AXLE EXTENSION CYLINDER ASSEMBLY
FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY
FIGURE 6-3. LEVEL (JIB) CYLINDER ASSEMBLY - WITH OR WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 6-4. LEVEL (PLATFORM) CYLINDER ASSEMBLY
FIGURE 6-5. LIFT (BOOM) CYLINDER ASSEMBLY
FIGURE 6-6. LIFT (JIB) CYLINDER ASSEMBLY
FIGURE 6-7. LOCK (JIB) CYLINDER ASSEMBLY
FIGURE 6-8. STEER CYLINDER ASSEMBLY
FIGURE 6-9. TELESCOPE (JIB) CYLINDER ASSEMBLY
FIGURE 6-10. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY

SECTION 7 - HYDRAULIC7 topics

FIGURE 7-1. HYDRAULIC DIAGRAM - BOOM
FIGURE 7-2. HYDRAULIC DIAGRAM - DRIVE
FIGURE 7-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE
FIGURE 7-4. HYDRAULIC DIAGRAM - STEER
FIGURE 7-5. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TD2011 ENGINE MACHINES WITH REXROTH PUMPS)
FIGURE 7-6. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TCD2.9L4 ENGINE MACHINES WITH REXROTH PUMPS)
FIGURE 7-7. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TD2011 AND DEUTZ TCD2.9L4 ENGINE MACHINES WITH SAUER PUMPS)

SECTION 8 - ELECTRICAL60 topics

FIGURE 8-1. AC BOX AT PLATFORM - 110V (ANSI SPECS)
FIGURE 8-2. AC BOX AT PLATFORM - 110V GFI RECEPTACLE (ANSI SPECS)
FIGURE 8-3. AC BOX AT PLATFORM - 220V GFI RECEPTACLE (ANSI SPECS)
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - BOX WITH COVER (2X4 BOX) WITH 4000W GENERATOR (ANSI EXPORT, AUSTRALIAN, CH
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITH 4000W GENERATOR (CE SPECS)
FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITH 4000W GENERATOR (CE SPECS)
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITH 4000W GENERATOR (CE SPECS)
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITH 4000W GENERATOR (CE SPECS)
FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITH 4000W GENERATOR (CE SPECS)
FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN, CE & C
FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN, CE & CHINA SPEC
FIGURE 8-17. AC 16 AMP BREAKER BOX INSTALLATION (CE SPECS)
FIGURE 8-18. BATTERY DISCONNECT INSTALLATION
FIGURE 8-19. BEACON LIGHT HARNESS
FIGURE 8-20. B.L.A.M. HARNESS
FIGURE 8-21. B.L.A.M. TO BOOM LENGTH SENSOR HARNESS
FIGURE 8-22. B.L.A.M. TO BOOM ANGLE SENSOR HARNESS (LEFT SIDE)
FIGURE 8-23. B.L.A.M. TO BOOM ANGLE SENSOR HARNESS (RIGHT SIDE)
FIGURE 8-24. BOOM CABLES INSTALLATION (ANSI, CSA AND JAPANESE SPECS)
FIGURE 8-25. BOOM CABLES INSTALLATION - WITH 4000W 60HZ GENERATOR (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)
FIGURE 8-26. BOOM CABLES INSTALLATION - WITH 4000W 50HZ GENERATOR (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS)
FIGURE 8-27. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR
FIGURE 8-28. BOOM CYLINDER ANGLE HARNESS
FIGURE 8-29. BREAKER BOX KIT - 16 AMP
FIGURE 8-30. BREAKER BOX KIT - 16 AMP (4000W GENERATOR)
FIGURE 8-31. BREAKER BOX KIT - 16 AMP/30MA
FIGURE 8-32. CHASSIS HARNESS ASSEMBLY
FIGURE 8-33. ENGINE HARNESS - DEUTZ TD2011 ENGINES
FIGURE 8-35. FUEL FILTER HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINES
FIGURE 8-36. FUEL HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINES
FIGURE 8-37. GENERATOR HARNESS - 4000W GENERATOR
FIGURE 8-38. GENERATOR HARNESS - 7500W GENERATOR
FIGURE 8-39. GROUND CONTROL BOX HARNESS ASSEMBLY
FIGURE 8-40. INTERFACE HARNESS
FIGURE 8-41. JIB BOOM CONTROL HARNESS
FIGURE 8-42. JIB ENABLE HARNESS
FIGURE 8-43. JIB VALVE HARNESS
FIGURE 8-44. LCD DISPLAY HARNESS
FIGURE 8-45. LOAD SENSING PIN HARNESS
FIGURE 8-46. MAIN BOOM CONTROL HARNESS
FIGURE 8-47. PLATFORM CONSOLE BOX HARNESS ASSEMBLY
FIGURE 8-48. PLATFORM VALVE HARNESS
FIGURE 8-49. PUMP HARNESS
FIGURE 8-50. PUMP ADAPTER HARNESS - SAUER PUMP TO REXROTH PUMP
FIGURE 8-51. RECEPTACLE BOX KIT - 110V IEC YELLOW WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-52. RECEPTACLE BOX KIT - 220V IEC BLUE WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-53. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE SPECS)
FIGURE 8-54. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE SPECS)
FIGURE 8-55. RECEPTACLE BOX KIT - 220V AFSINT 107 KEYED GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE SPECS)
FIGURE 8-56. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-57. SKYEYE RECEIVER HARNESS
FIGURE 8-58. SKYEYE EMITTER HARNESS
FIGURE 8-59. SKYLINE HARNESS
FIGURE 8-60. STROBE LIGHT HARNESS (AMBER)
FIGURE 8-61. TURNTABLE HARNESS ASSEMBLY

SECTION 9 - DECALS12 topics

FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPEC
FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/ENGLISH)
FIGURE 9-4. DECAL INSTALLATION - CE SPEC
FIGURE 9-5. DECAL INSTALLATION - CSA SPEC (FRENCH/ENGLISH)
FIGURE 9-6. DECAL INSTALLATION - CHINESE SPEC (ENGLISH)
FIGURE 9-7. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH)
FIGURE 9-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)
FIGURE 9-9. DECAL INSTALLATION - LATIN AMERICAN SPEC (SPANISH/ENGLISH)
FIGURE 9-10. DECAL INSTALLATION - OPTIONS
FIGURE 9-11. SKYCUTTER DECAL INSTALLATION (ANSI, ANSI EXPORT AND CSA SPECS)
FIGURE 9-12. SKYCUTTER DECAL INSTALLATION (JAPANESE SPECS)

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK1 topic

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS1 topic

FIGURE 11-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (778 pages). Open the sample pages (PDF, 666 KB)

Sample pages from the JLG 1500SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 34: SECTION 1 - FRAME
Parts illustration, page 358: FIGURE 3-51. PUMP ASSEMBLY (SAUER TANDEM)
Parts illustration, page 754: SECTION 11 - SPECIAL OPTIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 1500SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215065$79.91

Service manuals

Service Manual 3121262 · 884 pagesCovers 1500SJSerial: Prior to 0300272505$89.55Details

Service Manual 31215064 · 856 pagesCovers 1500SJ$89.79Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 778 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).