JLG 1500SJ Boom Lift Parts Manual

Name: JLG 1500SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121263
Price: 69.77 USD
Availability: InStock

400 pages · Publication 3121263

$69.77

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Models: 1500SJ
Serial coverage: Prior to 0300209000
Manual type: Parts Manual
Pages: 400
Publication: 3121263
Condition: Brand new

JLG 1500SJ Boom Lift Parts Manual, publication 3121263

What's inside

From the manual's own table of contents: 44 sections, 98 entries. See sample pages (PDF, 558 KB)

Search the contents

General54 topics

SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATIONS
FIGURE 1-2. STEER INSTALLATION
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI
FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI
FIGURE 1-6. DRIVE MOTOR ASSEMBLY
FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION
FIGURE 1-8. TRACTION VALVE ASSEMBLY
SECTION 2 - TURNTABLE
FIGURE 2-1. VALVE, BATTERY, HORN AND AUXILIARY PUMP INSTALLATIONS
FIGURE 2-2. MAIN VALVE ASSEMBLY
FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY
FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION
FIGURE 2-6. DEUTZ TD2011 ENGINE INSTALLATION
FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION
FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)
FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)
FIGURE 2-10. PUMP ASSEMBLY (SAUER TANDEM)
FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON) (Prior to SN 0300200353)
FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR)
FIGURE 2-14. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2011 (OPTIONAL)
FIGURE 2-15. TANK INSTALLATION
FIGURE 2-16. ROTARY COUPLING AND COLLECTOR RING INSTALLATION
FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR AND DEUTZ TD2011 ENGINES (OPTIONAL)
FIGURE 2-18. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL)
FIGURE 2-19. GROUND CONTROLS INSTALLATION
FIGURE 2-20. ACCESSORIES INSTALLATION
FIGURE 2-21. ENGINE TRAY JACK INSTALLATION
FIGURE 2-23. HOOD INSTALLATION (Prior to SN 0300195071)
FIGURE 2-25. 2500W GENERATOR INSTALLATION (OPTIONAL)
FIGURE 2-26. 4000W GENERATOR INSTALLATION - DEUTZ MACHINES
FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES
FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (Prior to SN 0300182753)
FIGURE 2-30. CLEARSKY TELEMATICS INSTALLATION (OPTIONAL)
SECTION 3 - BOOM
FIGURE 3-1. BOOM INSTALLATION
FIGURE 3-2. BOOM ASSEMBLY
FIGURE 3-3. JIB INSTALLATION
FIGURE 3-4. ACTUATOR ASSEMBLY
FIGURE 3-5. POWER TRACK INSTALLATION
FIGURE 3-6. BOOM SENSORS AND SWITCHES INSTALLATION
FIGURE 3-7. PLATFORM SUPPORT AND VALVES (BOOM MOUNTED) INSTALLATIONS
FIGURE 3-8. PLATFORM VALVE ASSEMBLY
FIGURE 3-9. JIB VALVE ASSEMBLY
FIGURE 3-10. ENCLOSURE BOX ASSEMBLY
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)
FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITH SKYGUARD) (SN 0300201038 through 0300209000)
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-2. AXLE EXTENSION CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-3. AXLE LOCKOUT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-5. LEVEL (JIB) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

REPLACEMENT)

FIGURE 5-7. LEVEL (PLATFORM) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-8. LEVEL (PLATFORM) CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-9. LIFT (BOOM) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-10. LIFT (BOOM) CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-11. LIFT (JIB) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-12. LIFT (JIB) CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-13. LOCK (JIB) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-14. LOCK (JIB) CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-15. STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-16. STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-17. TELESCOPE (JIB) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-18. TELESCOPE (JIB) CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-19. TELESCOPE (JIB) CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

FIGURE 5-20. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT)

FIGURE 5-21. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY (SERVICE REPLACEMENT)

Show all 45 sections

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE

FIGURE 6-4. HYDRAULIC DIAGRAM - STEER

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE

FIGURE 6-6. HYDRAULIC DIAGRAM LIST

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS)

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS)

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. MODEL 1500SJ STANDARD PARTS

FIGURE 9-2. MODEL 1500SJ VARIABLE PARTS

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (400 pages). Open the sample pages (PDF, 557 KB)

Sample pages from the JLG 1500SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 109: FIGURE 2-15. TANK INSTALLATION
Parts illustration, page 331: SECTION 7 - ELECTRICAL
Parts illustration, page 361: SECTION 8 - DECALS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 1500SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121263$69.77

Service manuals

Service Manual 3121262 · 884 pagesCovers 1500SJSerial: Prior to 0300272505$89.55Details

Service Manual 31215064 · 856 pagesCovers 1500SJ$89.79Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 400 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).