JLG 1500SJ Boom Lift Parts Manual

Name: JLG 1500SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121733
Price: 89.51 USD
Availability: InStock

814 pages · Publication 3121733

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Models: 1500SJ
Serial coverage: 0300209000-0300272505
Manual type: Parts Manual
Pages: 814
Publication: 3121733
Condition: Brand new

JLG 1500SJ Boom Lift Parts Manual, publication 3121733

What's inside

From the manual's own table of contents: 12 sections, 276 entries. See sample pages (PDF, 667 KB)

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SECTION 1 - FRAME16 topics

FIGURE 1-1. AXLE INSTALLATION - FIXED
FIGURE 1-2. AXLE INSTALLATION - OSCILLATING
FIGURE 1-3. STEER INSTALLATION
FIGURE 1-4. WHEEL DRIVE INSTALLATION - BONFIGLIOLI
FIGURE 1-5. WHEEL DRIVE INSTALLATION - REGGIANA RIDUTTORI
FIGURE 1-6. DRIVE HUB ASSEMBLY - BONFIGLIOLI
FIGURE 1-7. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI
FIGURE 1-8. DRIVE MOTOR ASSEMBLY
FIGURE 1-9. TIRE AND WHEEL INSTALLATION - FOAM FILLED
FIGURE 1-10. TIRE AND WHEEL INSTALLATION - SOLID
FIGURE 1-11. VALVES AND MODULES INSTALLATION - FRAME MOUNTED (ANSI, CSA AND JAPANESE SPECS)
FIGURE 1-12. VALVES AND MODULES INSTALLATION - FRAME MOUNTED (WITH 1 CELL LSS) (CE AND AUSTRALIAN SPECS) (SN 0300234294
FIGURE 1-13. STEER VALVE ASSEMBLY
FIGURE 1-14. TRACTION VALVE ASSEMBLY
FIGURE 1-15. FRAME COVERS INSTALLATION - PLASTIC
FIGURE 1-16. FRAME COVERS INSTALLATION - STEEL

SECTION 2 - TURNTABLE33 topics

FIGURE 2-1. VALVE, MODULE AND FILTER INSTALLATION - TURNTABLE MOUNTED (ANSI, CSA AND JAPANESE SPECS)
FIGURE 2-2. VALVE, MODULE AND FILTER INSTALLATION - TURNTABLE MOUNTED (WITH 1 CELL LSS) (CE AND AUSTRALIAN SPECS) (SN 03
FIGURE 2-3. BATTERY, HORN AND AUXILIARY PUMP INSTALLATION
FIGURE 2-4. MAIN VALVE ASSEMBLY
FIGURE 2-9. TURNTABLE BEARING AND LUBE INSTALLATION
FIGURE 2-10. TURNTABLE LOCK INSTALLATION
FIGURE 2-13. ROTARY COUPLING AND COLLECTOR RING INSTALLATION
FIGURE 2-14. TANK INSTALLATION - WITH 31 GAL/117.31 L FUEL TANK
FIGURE 2-15. TANK INSTALLATION - WITH 58.2 GAL/200 L FUEL TANK
FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2011 ENGINES WITH REXROTH PUMPS (OPTIONAL)
FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2011 ENGINES WITH SAUER PUMPS (OPTIONAL)
FIGURE 2-18. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES WITH REXROT
FIGURE 2-19. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES WITH REXROTH PUMPS (OPTIONAL) (CHINA SPEC ONLY)
FIGURE 2-20. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES WITH SAUER
FIGURE 2-21. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES WITH SAUER PUMPS (OPTIONAL) (CHINA SPEC ONLY)
FIGURE 2-22. GROUND CONTROL BOX INSTALLATION - TD2011 ENGINES WITH REXROTH PUMPS (ANSI EXPORT (LRC), AUSTRALIAN AND CHIN
FIGURE 2-23. GROUND CONTROL BOX INSTALLATION - TD2011 ENGINES WITH REXROTH PUMPS (CE (LRC) SPECS)
FIGURE 2-24. GROUND CONTROL BOX INSTALLATION - TD2011 ENGINES WITH SAUER PUMPS (ANSI EXPORT (LRC), AUSTRALIAN AND CHINA
FIGURE 2-25. GROUND CONTROL BOX INSTALLATION - TD2011 ENGINES WITH SAUER PUMPS (CE (LRC) SPECS)
FIGURE 2-26. GROUND CONTROL BOX INSTALLATION - TCD2.9L4 ENGINES WITH REXROTH PUMPS (ANSI, ANSI EXPORT (HRC), CHINA, CSA
FIGURE 2-27. GROUND CONTROL BOX INSTALLATION - TCD2.9L4 ENGINES WITH REXROTH PUMPS (CE SPECS)
FIGURE 2-28. GROUND CONTROL BOX ASSEMBLY (ALL SPECS EXCEPT CE SPECS)
FIGURE 2-29. GROUND CONTROL BOX ASSEMBLY (CE SPECS)
FIGURE 2-30. KEYSWITCH INSTALLATION
FIGURE 2-31. LIGHT PANEL INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN, CE AND CE (LRC) SPECS)
FIGURE 2-32. LIGHT PANEL INSTALLATION (AUSTRALIAN, CE AND CE (LRC) SPECS)
FIGURE 2-33. ALARMS INSTALLATION
FIGURE 2-34. STROBE LIGHT INSTALLATION (AMBER)
FIGURE 2-41. PINION SHIELD INSTALLATION
FIGURE 2-42. ENGINE TRAY JACK INSTALLATION - DEUTZ TD2011 ENGINES
FIGURE 2-43. ENGINE TRAY JACK INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES
FIGURE 2-44. HOOD INSTALLATION - DEUTZ TD2011 ENGINES
FIGURE 2-45. HOOD INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES

SECTION 3 - ENGINE54 topics

FIGURE 3-1. DEUTZ TD2011 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAG
FIGURE 3-2. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-3. DEUTZ TD2011 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-4. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-5. DEUTZ TD2011 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-6. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-7. DEUTZ TD2011 ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-8. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-9. DEUTZ TD2011 ENGINE INSTALLATION - WITH SAUER PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-10. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-11. DEUTZ TD2011 ENGINE INSTALLATION - WITH SAUER PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-12. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-13. ENGINE COMPONENTS - DEUTZ TD2011 ENGINE
FIGURE 3-14. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-15. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-16. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONL
FIGURE 3-17. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONL
FIGURE 3-18. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-19. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-20. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-21. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-22. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONLY)
FIGURE 3-23. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONLY)
FIGURE 3-24. DEUTZ TCD2.9L4 ENGINE INSTALLATION - WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-25. DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE)
FIGURE 3-26. DEUTZ TCD2.9L4 ENGINE ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 3-27. DEUTZ TCD2.9L4 ENGINE ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (CHINA SPEC ONLY)
FIGURE 3-28. DEUTZ TCD2.9L4 ENGINE ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE
FIGURE 3-29. ENGINE COMPONENTS - DEUTZ TCD2.9L4 ENGINE
FIGURE 3-30. ENGINE COMPONENTS - DEUTZ TCD2.9L4 ENGINE (CHINA SPEC ONLY)
FIGURE 3-31. DEUTZ TCD2.9L4 (STAGE V) DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-32. DEUTZ TCD2.9L4 (STAGE V) DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 3-33. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH SAUER PUMP (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-34. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-35. DEUTZ TCD2.9L4 (STAGE V) ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE)
FIGURE 3-36. DEUTZ TCD2.9L4 (STAGE V) ENGINE COMPONENTS
FIGURE 3-37. PUMP ASSEMBLY (REXROTH) (DEUTZ TD2011 ENGINES)
FIGURE 3-38. PUMP ASSEMBLY (REXROTH) (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES)
FIGURE 3-39. PUMP ASSEMBLY (SAUER TANDEM)
FIGURE 3-40. PUMP ASSEMBLY (SAUER PISTON)
FIGURE 3-41. PUMP ASSEMBLY (SAUER GEAR)
FIGURE 3-42. PUMP COUPLING KIT
FIGURE 3-43. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2011 (OPTIONAL)
FIGURE 3-44. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TCD2.9L4 ENGINE AND DEUTZ TCD2.9L4 (STAGE V) ENGINE)
FIGURE 3-45. FUEL PUMP/FILTER BRACKET ASSEMBLY - DEUTZ TCD2.9L4 ENGINE (SN 0300239675 through 0300272505)
FIGURE 3-46. FUEL FILTER/WATER SEPARATOR INSTALLATION - DEUTZ TCD2.9L4 ENGINE (CHINA SPECS ONLY)
FIGURE 3-47. BREATHER HEATER INSTALLATION - DEUTZ TCD2.9L4 ENGINE AND DEUTZ TCD2.9L4 (STAGE V) ENGINE WITH ARCTIC PACKAG
FIGURE 3-48. SPARK ARRESTOR INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES (OPTIONAL)
FIGURE 3-49. 4000W GENERATOR INSTALLATION - 60HZ SPECS (DEUTZ TD2011 ENGINES)
FIGURE 3-50. 4000W GENERATOR INSTALLATION - 50HZ SPECS (DEUTZ TD2011 ENGINES)
FIGURE 3-51. 4000W GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES)
FIGURE 3-52. 4000W GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES)
FIGURE 3-55. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL)
FIGURE 3-56. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGI

SECTION 4 - BOOM19 topics

FIGURE 4-1. BOOM INSTALLATION - WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 4-2. BOOM INSTALLATION - WITH COLD WEATHER PLUS PACKAGE
FIGURE 4-3. BOOM ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE
FIGURE 4-4. BOOM ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE
FIGURE 4-5. WIRE ROPE TOOLS INSTALLATION (OPTIONAL)
FIGURE 4-6. JIB INSTALLATION
FIGURE 4-7. JIB BOOM ASSEMBLY
FIGURE 4-8. PLATFORM ROTATE ACTUATOR ASSEMBLY
FIGURE 4-9. JIB ROTATE ACTUATOR ASSEMBLY
FIGURE 4-10. POWER TRACK INSTALLATION
FIGURE 4-11. BOOM SENSORS AND SWITCHES INSTALLATION
FIGURE 4-12. VALVES (BOOM MOUNTED) INSTALLATION (ANSI, CSA AND JAPANESE SPECS)
FIGURE 4-13. VALVES (BOOM MOUNTED) INSTALLATION (WITH 1 CELL LSS) (CE AND AUSTRALIAN SPECS)
FIGURE 4-14. PLATFORM VALVE ASSEMBLY
FIGURE 4-15. JIB VALVE ASSEMBLY
FIGURE 4-16. ENCLOSURE BOX ASSEMBLY
FIGURE 4-17. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS
FIGURE 4-18. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS
FIGURE 4-19. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS

SECTION 5 - PLATFORM44 topics

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY
FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)
FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH DROP BAR
FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)
FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (ANSI SPECS)
FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (AUSTRALIAN AND CE SPECS)
FIGURE 5-14. PLATFORM CONSOLE BOX INSTALLATION - WITHOUT SKYGUARD (SN 0300209000 through 0300226076)
FIGURE 5-15. PLATFORM CONSOLE BOX INSTALLATION - WITH SKYGUARD (WITH 4 CELL LSS)
FIGURE 5-16. PLATFORM CONSOLE BOX INSTALLATION - WITH SKYGUARD (WITH 1 CELL LSS) (SN 0300209000 through 0300256996)
FIGURE 5-17. PLATFORM CONSOLE BOX INSTALLATION (WITH 1 CELL LSS) (SN 0300256997 through 0300272505)
FIGURE 5-18. PLATFORM CONSOLE ASSEMBLY - WITHOUT SKYGUARD (SN 0300209000 through 0300220151)
FIGURE 5-19. PLATFORM CONSOLE ASSEMBLY - WITHOUT SKYGUARD (SN 0300220152 through 0300226076)
FIGURE 5-20. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD (SN 0300209000 through 0300220151)
FIGURE 5-21. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD (WITH 4 CELL LSS)
FIGURE 5-22. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD (WITH 1 CELL LSS) (SN 0300209000 through 0300256996)
FIGURE 5-24. DECAL AND LIGHT PANEL (ANSI SPECS)
FIGURE 5-25. DECAL AND LIGHT PANEL (CE SPECS)
FIGURE 5-28. CONTROLLER ASSEMBLY - LIFT AND SWING
FIGURE 5-29. CONTROLLER ASSEMBLY - DRIVE AND STEER
FIGURE 5-30. FOOTSWITCH ASSEMBLY
FIGURE 5-31. TRAY INSTALLATION
FIGURE 5-32. SKYEYE INSTALLATION
FIGURE 5-35. CROSS RAIL INSTALLATION
FIGURE 5-36. SKYGLAZIER INSTALLATIONS (ANSI AND CSA SPECS)
FIGURE 5-37. SKYGLAZIER INSTALLATION (AUSTRALIAN SPECS) (SN 0300209000 through 0300234293)
FIGURE 5-38. SKYLINE INSTALLATION
FIGURE 5-39. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)
FIGURE 5-40. SKYWELDER INSTALLATION (50HZ)
FIGURE 5-41. SKYWELDER INSTALLATION (60HZ)
FIGURE 5-42. SKYWELDER PREP PACKAGE (60HZ)
FIGURE 5-43. WELDER ASSEMBLY
FIGURE 5-44. SKYCUTTER INSTALLATION
FIGURE 5-45. PIPE RACK INSTALLATION (ANSI AND CSA SPECS)
FIGURE 5-46. PIPE RACK INSTALLATION (AUSTRALIAN AND CE SPEC)
FIGURE 5-47. FALL ARREST INSTALLTION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
FIGURE 5-48. FALL ARREST INSTALLTION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
FIGURE 5-49. FALL ARREST INSTALLTION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

SECTION 6 - CYLINDER7 topics

FIGURE 6-1. AXLE EXTENSION CYLINDER ASSEMBLY (SN 0300209000 through 0300239674)
FIGURE 6-2. AXLE EXTENSION CYLINDER ASSEMBLY (SN 0300239675 through 0300272505)
FIGURE 6-5. LEVEL (JIB) CYLINDER ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (SN 0300209000 through 0300239990)
FIGURE 6-6. LEVEL (JIB) CYLINDER ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE (SN 0300209000 through 0300239990)
FIGURE 6-7. LEVEL (JIB) CYLINDER ASSEMBLY - WITH OR WITHOUT COLD WEATHER PLUS PACKAGE (SN 0300239991 through 0300272505)
FIGURE 6-21. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY (SN 0300209000 through 0300244704)
FIGURE 6-22. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY (SN 0300244705 through 0300272505)

SECTION 7 - HYDRAULIC8 topics

FIGURE 7-1. HYDRAULIC DIAGRAM - BOOM
FIGURE 7-2. HYDRAULIC DIAGRAM - DRIVE
FIGURE 7-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE
FIGURE 7-4. HYDRAULIC DIAGRAM - STEER
FIGURE 7-5. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TD2011 ENGINE MACHINES WITH REXROTH PUMPS)
FIGURE 7-6. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TCD2.9L4 ENGINE MACHINES WITH REXROTH PUMPS)
FIGURE 7-7. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TD2011 AND DEUTZ TCD2.9L4 ENGINE MACHINES WITH SAUER PUMPS)
FIGURE 7-8. HYDRAULIC DIAGRAM LIST

SECTION 8 - ELECTRICAL71 topics

FIGURE 8-1. AC BOX AT PLATFORM - 110V (ANSI SPECS)
FIGURE 8-2. AC BOX AT PLATFORM - 110V GFI RECEPTACLE (ANSI SPECS)
FIGURE 8-3. AC BOX AT PLATFORM - 220V GFI RECEPTACLE (ANSI SPECS)
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - BOX WITH COVER (2X4 BOX) WITH 4000W GENERATOR (ANSI EXPORT SPECS) (SN 0300
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - BOX WITH COVER (2X4 BOX) WITH 4000W GENERATOR (ANSI EXPORT SPECS) (SN 0300
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITH 4000W GENERATOR (CE SPECS) (SN 0300209000 throu
FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITH 4000W GENERATOR (CE SPECS) (SN 0300214024 throu
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITH 4000W GENERATOR (CE SPECS) (SN 0300209000 throug
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITH 4000W GENERATOR (CE SPECS) (SN 0300214024 throug
FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITH 4000W GENERATOR (CE SPECS) (SN 03002
FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITH 4000W GENERATOR (CE SPECS) (SN 03002
FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITH 4000W GENERATOR (CE SPECS) (SN 03002
FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITH 4000W GENERATOR (CE SPECS) (SN 03002
FIGURE 8-18. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-19. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITH 4000W GENERATOR (CE SPECS) (S
FIGURE 8-20. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITH 4000W GENERATOR (CE SPECS) (S
FIGURE 8-21. AC 16 AMP/30MA BREAKER BOX INSTALLATION
FIGURE 8-22. AC 16 AMP BREAKER BOX INSTALLATION (CE SPECS)
FIGURE 8-23. AXLE POWER TRACK HARNESS ASSEMBLY
FIGURE 8-24. BATTERY DISCONNECT INSTALLATION
FIGURE 8-25. BEACON CONTROL HARNESS (BLUE BEACON LIGHT ONLY)
FIGURE 8-26. BEACON LIGHT HARNESS (BLUE BEACON LIGHT ONLY)
FIGURE 8-27. B.L.A.M. HARNESS
FIGURE 8-28. B.L.A.M. TO BOOM LENGTH SENSOR HARNESS
FIGURE 8-29. B.L.A.M. TO BOOM ANGLE SENSOR HARNESS (LEFT SIDE)
FIGURE 8-30. B.L.A.M. TO BOOM ANGLE SENSOR HARNESS (RIGHT SIDE)
FIGURE 8-31. BOOM CABLES INSTALLATION (ANSI, CSA AND JAPANESE SPECS)
FIGURE 8-32. BOOM CABLES INSTALLATION - WITH 4000W 60HZ GENERATOR (ANSI AND ANSI EXPORT SPECS)
FIGURE 8-33. BOOM CABLES INSTALLATION - WITH 4000W 50HZ GENERATOR (CE SPECS)
FIGURE 8-34. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR
FIGURE 8-35. BOOM CYLINDER ANGLE HARNESS
FIGURE 8-36. BREAKER BOX KIT - 16 AMP
FIGURE 8-37. BREAKER BOX KIT - 16 AMP (4000W GENERATOR)
FIGURE 8-38. BREAKER BOX KIT - 16 AMP/30MA
FIGURE 8-39. CHASSIS HARNESS ASSEMBLY
FIGURE 8-40. ENGINE HARNESS - DEUTZ TD2011 ENGINES
FIGURE 8-41. ENGINE HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES
FIGURE 8-42. FUEL FILTER HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES
FIGURE 8-43. FUEL HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES
FIGURE 8-44. GENERATOR HARNESS - 4000W GENERATOR
FIGURE 8-45. GENERATOR HARNESS - 7500W GENERATOR
FIGURE 8-46. GROUND CONTROL BOX HARNESS ASSEMBLY (ALL SPECS EXCEPT CE SPECS)
FIGURE 8-47. GROUND CONTROL BOX HARNESS ASSEMBLY (CE SPECS)
FIGURE 8-48. INTERFACE HARNESS - WITH 1 CELL LSS
FIGURE 8-49. JIB BOOM CONTROL HARNESS
FIGURE 8-50. JIB ENABLE HARNESS
FIGURE 8-51. JIB VALVE HARNESS
FIGURE 8-54. LOAD SENSING PIN HARNESS
FIGURE 8-55. MAIN BOOM CONTROL HARNESS
FIGURE 8-56. PLATFORM CONSOLE BOX HARNESS ASSEMBLY - WITHOUT SKYGUARD
FIGURE 8-57. PLATFORM CONSOLE BOX HARNESS ASSEMBLY - WITH SKYGUARD (WITH 4 CELL LSS) (SN 0300220152 through 0300234293)
FIGURE 8-58. PLATFORM CONSOLE BOX HARNESS ASSEMBLY - WITH SKYGUARD (WITH 1 CELL LSS) (SN 0300234294 through 0300272505)
FIGURE 8-59. PLATFORM VALVE HARNESS
FIGURE 8-60. PUMP HARNESS
FIGURE 8-61. PUMP ADAPTER HARNESS - SAUER PUMP TO REXROTH PUMP
FIGURE 8-62. RECEPTACLE BOX KIT - 110V IEC YELLOW WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-63. RECEPTACLE BOX KIT - 220V IEC BLUE WITHOUT 2500W GENERATOR (CE SPECS)
FIGURE 8-64. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE SPECS)
FIGURE 8-65. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE SPECS)
FIGURE 8-66. RECEPTACLE BOX KIT - 220V AFSINT 107 KEYED GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE SPECS)
FIGURE 8-67. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-68. SKYEYE RECEIVER HARNESS
FIGURE 8-69. SKYEYE EMITTER HARNESS
FIGURE 8-70. SKYLINE HARNESS
FIGURE 8-71. STROBE LIGHT HARNESS (AMBER)
FIGURE 8-72. TURNTABLE HARNESS ASSEMBLY
FIGURE 8-73. ELECTRICAL DIAGRAM LIST

SECTION 9 - DECALS10 topics

FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPEC
FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/ENGLISH)
FIGURE 9-4. DECAL INSTALLATION - CE SPEC
FIGURE 9-5. DECAL INSTALLATION - CSA SPEC (FRENCH/ENGLISH)
FIGURE 9-6. DECAL INSTALLATION - CHINESE SPEC (ENGLISH)
FIGURE 9-7. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH)
FIGURE 9-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)
FIGURE 9-9. DECAL INSTALLATION - LATIN AMERICAN SPEC (SPANISH/ENGLISH)
FIGURE 9-10. DECAL INSTALLATION - OPTIONS

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK1 topic

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS1 topic

FIGURE 11-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (814 pages). Open the sample pages (PDF, 666 KB)

Sample pages from the JLG 1500SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 83: SECTION 2 - TURNTABLE
Parts illustration, page 527: SECTION 5 - PLATFORM
Parts illustration, page 563: SECTION 6 - CYLINDER

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 1500SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121733$89.51

Service manuals

Service Manual 3121262 · 884 pagesCovers 1500SJSerial: Prior to 0300272505$89.55Details

Service Manual 31215064 · 856 pagesCovers 1500SJ$89.79Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 814 pages

Quantity one is the manual described above.

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60-day returns

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Binder not included

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).