JLG 1500SJ Boom Lift Service Manual
884 pages · Publication 3121262
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Added to your cart. View cart
- Models
- 1500SJ
- Serial coverage
- Prior to 0300272505
- Manual type
- Service Manual
- Pages
- 884
- Publication
- 3121262
- Condition
- Brand new
What's inside
From the manual's own table of contents: 593 sections, 700 entries. See sample pages (PDF, 603 KB)
General
Hydraulic System Safety
Maintenance5 topics
- Operating Specifications
- Dimensional Data
- Capacities
- Tires
- Engine Data
Deutz4 topics
- Hydraulic Oil
- Major Component Weights
- Operator Maintenance
- Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventive Maintenance1 topic
- Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing1 topic
- Lubrication and Information
Hydraulic Oil
Changing Hydraulic Oil
Show all 593 sections
Lubrication Specifications1 topic
- Cylinder Drift
Theory
Cylinder Leakage Test
Cylinder Thermal Drift2 topics
- Pins and Composite Bearing Repair Guidelines
- Welding on JLG Equipment
Do the Following When Welding on JLG Equipment
Do NOT Do the Following When Welding on JLG Equipment1 topic
- Tires and Wheels
Tire Inflation
Tire Damage
Wheel and Tire Replacement
Wheel Installation7 topics
- Axle Extension System
- Axle Limit Switch Adjustment Procedure
- Drive System
- Steering Control System
- Drive/Steering Speed Control
- Traction Control System
- Drive Orientation System
Swing Envelope Service Mode2 topics
- Oscillating Axle System
- Oscillating Axle Bleeding Procedure and Lockout Test
Lockout Cylinder Bleeding
Oscillating Axle Lockout Test1 topic
- Wheel Drive Assembly
Removal
Installation2 topics
- Drive Motor
- Drive Hub
Product Identification
Hydraulic Motor Installation
Installation of the Wheel Drive on the Machine
Start Up and Running In
General Information
Connecting the Brake
Filling-up the Gearbox with Lubricating Oil
Gearbox Disengagement
Maintenance Information
Changing the Lubricating oil
Troubleshooting
Disassembly Information
Disassembly Procedure
Inspection of Parts
Assembly
Final Test and Reinstallation1 topic
- Drive Hub - Reggiana Riduttori
Symbol Nomenclature
Tools
Disassembly1 topic
- Swing Drive
Roll and Leak Testing
Tightening and Torquing Bolts
Motor Control Valve Disassembly
Motor and Brake Disassembly
Main Disassembly
Hub-Shaft Disassembly
Carrier Disassembly
Hub-Shaft Sub-Assembly
Carrier Sub-Assembly
Main Assembly
Motor and Brake Assembly
Motor Control Valve Assembly1 topic
- Swing Brake
Pre-Installation Checks
Examination1 topic
- Swing Motor
Disassembly and inspection
One Piece Stator Construction3 topics
- Procedure For Setting Gear Backlash
- Swing Drive Lubrication
- Swing Bearing
Turntable Bearing Mounting Bolt Condition Check
Wear Tolerance
Turntable/Swing Bearing Removal
Turntable/Swing Bearing Installation
Swing Bearing Torque Values3 topics
- Swing Speed Proportioning
- Chassis Tilt Indicator System
- Generator
Every 250 hours
Every 500 hours
Overload Protection
Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings2 topics
- Auxiliary Power System
- Engine (Deutz 2011)
Glow Plugs
Checking Oil Level
Changing Engine Oil
Changing the Oil Filter
Replacing the Fuel Filter
Cleaning the Fuel Strainer1 topic
- Deutz Engine - Td2.9l4
Check Oil Level
Replacing Engine Oil
Replacing the Oil Filter
Replacing the Primary Fuel Filters
Replacing the Fuel Pre-Filter
Water in Fuel Sensing System (Optional)
Draining Water
Auxiliary Fuel Filter5 topics
- SECTION NO. TITLE PAGE NO. Deutz 2.9 L4 (Guo Iii) Engine
- Deutz Td2011 Engine
- Deutz 2.9l4 Engine
- Deutz EMR 2
- Bio Fuel in Deutz Engines
Bio Fuel
Biological Contamination In Fuels3 topics
- Deutz Engine Fault Codes
- Counterweight
- Boom Systems
Broken Cable Indicator System
Platform Control Enable System
Transport Position Sensing System
Beyond Transport - Drive Speed Cutback System
Drive/Steer – Boom Function Interlock System (CE ONLY)
Jib Stow System
Envelope Tracking System
Moment Control System
Boom Control System (BCS) Functional Check (Push to Test) System1 topic
- Boom/Jib System Functionality
Main Lift/Jib Velocity Control
Jib Leveling During Automatic/Manual Envelope Control
Jib Lift Functionality
Jib Telescope Functionality
Jib Swing Functionality
Jib Swing Stow Sequence (Jib Pin Unlock)
Jib Swing Deploy Sequence (Jib Pin Lock)
Jib Lock Pin Lamp Operation
Swing/Axle Extend Retract Restrictions
Dual Capacity
Jib Control During Over/Under Moment
Boom Recovery Mode1 topic
- Platform
Platform/Support Removal
Platform/Support Installation12 topics
- Rotator
- Boom Removal and Installation
- Boom Disassembly/Assembly & Cable Replacement
- Load Sensing Pin Removal and Installation
- Boom Lubrication Application
- Platform Leveling Cylinder
- Jib Telescope Cylinder
- Jib Lift Cylinder
- Jib Straight Shimming Procedure
- Boom Cleanliness Guidelines
- Hose Routing
- Powertrack Maintenance
One Piece Bracket Maintenance
Two Piece Bracket Maintenance
Snap Rings and Screws1 topic
- Wire Rope
Inspection
Three Month Inspection
Additional Inspection Required If
Year or 7000 Hour Replacement
Additional Replacement Criteria1 topic
- Wire Rope Tensioning Adjustment
Boom Section Re-Positioning
Wire Rope Tensioning Procedure1 topic
- Broken Boom Cable Proximity Switch
Adjusting the Proximity Switch1 topic
- Electronic Platform Leveling
Description
Normal Operation1 topic
- Rotary Actuator
Theory of Operation
Tools Required
Greasing Thrust Washers
Installing Counterbalance Valve
Testing the Actuator
Installation and Bleeding2 topics
- Jib Rotator Torquing Procedure
- Skyguard®
Operation
Function Test
SkyGuard Only
Diagnostics & Troubleshooting1 topic
- Bolt-on External Fall Arrest
Inspection Before Use1 topic
- Lubricating O-Rings in the Hydraulic System
Cup and Brush
Dip Method
Spray Method
Brush-on Method1 topic
- Hydraulic Connection Assembly and Torque Specification
Tapered Thread Types
Straight Thread Types, Tube and Hose Connections
Straight Thread Types, Port Connections
Flange Connection Types
Tightening Methods
Assembly And Torque Specifications
Assembly Instructions for American Standard Pipe Thread Tapered (NPTF) Connections
Assembly Instructions for British Standard Pipe Thread Tapered (BSPT) Connections
Assembly Instructions for 37° (JIC) Flare Fittings
Assembly Instructions for 45° SAE Flare Fittings
Assembly Instructions for O-Ring Face Seal (ORFS) Fittings
Assembly Instructions for DIN 24° Flare Bite Type Fittings (MBTL and MBTS)
Assembly Instructions for Bulkhead (BH) Fittings
Assembly Instructions for O-Ring Boss (ORB) Fittings
Assembly Instructions for Adjustable Port End Metric (MFF) Fittings
Assembly Instructions for Metric ISO 6149 (MPP) Port Assembly Stud Ends
Assembly instructions for Adjustable Port End (BSPP) Fittings
Assembly Instructions for Flange Connections: (FL61 and FL62)
Double Wrench Method
FFWR and TFFT Methods
Adjustable Stud End Assembly
O-ring Installation (Replacement)1 topic
- Hydraulic Cylinders
Axle Extension Cylinder
Axle Lockout Cylinder
Jib Level Cylinder (SN 0300239991 to Present)
Platform Level Cylinder (SN 0300239675 to Present)
Boom Lift Cylinder (SN 0300239991 to Present)
Jib Lift Cylinder
Jib Lock Cylinder
Steer Cylinder
Jib Telescope Cylinder
Main Boom Telescope Cylinder (SN 0300244705 to Present)2 topics
- Cylinder Length Sensor
- Oil Sampling
Procedure1 topic
- Pressure Setting Procedure
Set Up of the Function Pump
Adjustments made at the Main Valve Bank
Adjustments Made at the Frame Valve Bank
Adjustments Made at the Platform Valve Bank
Adjustments Made at the Jib Valve1 topic
- Drive Pumps (Rexroth)
Troubleshooting Procedure
Charge Pressure Relief Valve Adjustment
Mechanical Centering of Pump
Hydraulic Centering of Control Modules
High Pressure Relief Valve Adjustments
Removal and inspection of charge pump
Routine Maintenance
Removal and Installation of Shaft Seal1 topic
- Function Pump (Rexroth)
Spare Parts
Sealing the Drive Shaft
Disassembly and Assembly of the Complete Unit
Adjustments
Tightening Torques
Pump Control Disassembly For Cleaning1 topic
- Drive Pumps (Sauer)
Port Locations and Gauge Installation
Initial Startup Procedures
Removing The Pump
Replacement
Electric Control Module
Shaft, Seal, and Bearing
Charge Pump
Charge Check / HPRV
Charge Pressure Relief Valve
Control Cutoff Valve2 topics
- Function Pump (Sauer)
- Gear pump (Sauer)
Trouble Shooting1 topic
- Drive & Function Pump Start Up Procedures
Start-Up Procedure1 topic
- JLG Control System Analyzer Kit Instructions
Introduction
To Connect the JLG Control System Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup
Level Vehicle Description2 topics
- Machine Personality Settings and Function Speeds
- Machine Orientation When Setting Function Speeds
Test Notes3 topics
- CANbus Communications
- Calibration Instructions
- Control System Boom Sensors
Sensor #1 -Moment Pin
Sensor #2 - Main Boom Angle Sensors
Sensor #3 - Main Boom Length Sensor
Sensor #4 - Main Boom Cylinder Angle Sensor
Sensor #5 - Main Boom Transport Length Switch
Sensor #6 - Jib Level Angle Sensor
Sensor #7 - Jib Lock Pin Switch with both normally open and normally closed outputs
Sensor #8 - Jib Stow Angle Sensor
Sensor #9 - Jib Lift Angle Sensor
Sensor #10 - Dual Capacity / Jib Transport Length Switches
Sensor #11 - Platform Level Cylinder Angle Sensor
Sensor #12 - Platform Level Angle Gravity Sensors
Sensor #13 - Turntable Swing Angle3 topics
- Jib Control Module
- CAN Gateway
- System Test
Test from the Platform
Test from the Ground Station3 topics
- Calibrating Steer
- Calibrating Drive
- LSS System
Diagnostic Menu
Calibration Procedure
Testing & Evaluation1 topic
- Resetting The MSSO System
Platform Leveling Fault Warning
Fault Response1 topic
- Calibrating Platform Level
STEP 1: SETTING THE PLATFORM VALVE MINIMUMS
STEP 2: BLEEDING THE PLATFORM VALVES
STEP 3: CALIBRATING THE PLATFORM LEVEL UP AND DOWN VALVE CRACKPOINTS4 topics
- Calibrating Lift Crack Point
- Calibrating Telescope Crack point
- Calibrating Tilt Sensor
- Jib Sensor Calibrations
Calibrating the Jib Level Up and Down Valve Crackpoints1 topic
- Calibrating the Boom Sensors
Boom Control System Check Procedure2 topics
- General
- Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement1 topic
- Applying Silicone Dielectric Compound to Electrical Connections
Installation of Dielectric Grease
Deutsch HD, DT, DTM, DRC Series
AMP Seal
AMP Mate-N-Lok
DIN Connectors
Exclusions1 topic
- AMP Connector
Wedge Lock
Service - Voltage Reading1 topic
- Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly1 topic
- Telematics Gateway
Telematics-Ready (TCU) Plug
1500SJ ELECTRICAL SCHEMATIC
Maintenance and Lubrication Diagram
Deutz Engine Dipstick
Torque Chart - Sheet 1 of 5 - (SAE Fasteners)
Torque Chart - Sheet 2 of 5 - (SAE Fasteners)
Torque Chart - Sheet 3 of 5 - (SAE Fasteners)
Torque Chart - Sheet 4 of 5 - (METRIC Fasteners)
Torque Chart - Sheet 5 of 5 - (METRIC Fasteners)
Engine Operating Temperature Specifications - Deutz
Hydraulic Oil Operating Temperature Specifications
Axle Limit Switch Adjustment
Conventional Two Wheel Steer Mode
Crab Steer Mode
Coordinated Steer Mode
Chassis Component Location - Sheet 1 of 2
Chassis Component Location - Sheet 2 of 2
Turntable Component Location - Sheet 1 of 2
Turntable Component Location - Sheet 2 of 2
Oscillating Axle - Sheet 1 of 2
Oscillating Axle - Sheet 2 of 2
Fixed Axle - Sheet 1 of 2
Fixed Axle - Sheet 2 of 2
Axle Loctite Application
Steering Installation
Wheel Drive Removal and Installation
Drive Motor Removal and Installation
Drive Motor Assembly
Drive Hub Identification Plate
Hub Assembly
Gearbox engaged
Gearbox Disengaged
Drive Hub
Drive Hub Special Tools - Sheet 1 of 4
Drive Hub Special Tools - Sheet 2 of 4
Drive Hub Special Tools - Sheet 3 of 4
Drive Hub Special Tools - Sheet 4 of 4
Bearing Track Spacer Mounting C016117
Oil Seal Spacer Mounting C125049
Bearing Spacer Mounting CO16117
Assembly Diagram 1
Wrench For Ring Nut
Anti-rotation Flange
Anti-rotation Block
Anti-rotation Pin
Assembly Diagram 2
Tools For Assembling Bearing 3rd Stage Planetary Gear Assembly Diagram
Reggiana Riduttori Hub - Sheet 1 of 2
Reggiana Riduttori Hub - Sheet 2 of 2
Swing System (SN 0300254532 to Present)
Swing Drive - Motor Control Valve Disassembly (SN 030020900 through 0300254531)
Swing Drive - Motor and Brake Disassembly (SN 030020900 through 0300254531)
Swing Drive - Hub Shaft Disassembly(SN 030020900 through 0300254531)
Swing Drive - Carrier Disassembly (SN 030020900 through 0300254531)
Swing Brake
Swing Brake 8 Spring Orientation
Swing Brake 12 Spring Orientation
Swing Brake Assembly
Swing Drive Motor
Swing Drive Ports (SN 0300254532 to Present)
Swing Bearing Tolerance Boom Placement - Sheet 1 of 2
Swing Bearing Tolerance Boom Placement - Sheet 2 of 2
Swing Bolt Feeler Gauge Check
Swing Bearing Removal - Sheet 1 of 4
Swing Bearing Removal - Sheet 2 of 4
Swing Bearing Removal - Sheet 3 of 4
Swing Bearing Removal - Sheet 4 of 4
Swing Bearing Torque Sequence
Inspecting Generator Brushes, Replacing Brushes, and Cleaning Slip Rings
Auxiliary Pump Installation
Engine Oil Viscosity
Location of the oil filter
Location of the Primary Fuel Filter
Location of Fuel Pre-Filter
Components of Fuel Pre-Filter
Components of Auxiliary Fuel Filter
Detuz 2.9 L4 (GUO III) Engine Installation - Sheet 1 of 2
Detuz 2.9 L4 (GUO III) Engine Installation - Sheet 2 of 2
Detuz TD2011 L040 Engine Installation
Detuz TCD2.9L4 Engine Installation - Sheet 1 of 2
Detuz TCD2.9L4 Engine Installation - Sheet 2 of 2
EMR 2 Engine Side Equipment
Deutz EMR 2 Troubleshooting Flow Chart
Deutz EMR 2 Vehicle Side Connection Diagram
Deutz EMR 2 Engine Side Connection Diagram - Sheet 1 of 2
Deutz EMR 2 Engine Side Connection Diagram - Sheet 2 of 2
EMR 2 Engine Plug Pin Identification
EMR 2 Vehicle Plug Pin Identification
EMR2 Fault Codes - Sheet 1 of 5
EMR2 Fault Codes - Sheet 2 of 5
EMR2 Fault Codes - Sheet 3 of 5
EMR2 Fault Codes - Sheet 4 of 5
EMR2 Fault Codes - Sheet 5 of 5
Counterweight Bolt Torque
Boom Component Location - Sheet 1 of 2
Boom Component Location - Sheet 2 of 2
Location of Components
Rotator Removal/Installation
Boom Assembly - Sheet 1 of 7
Boom Assembly - Sheet 2 of 7
Boom Assembly - Sheet 3 of 7
Boom Assembly - Sheet 4 of 7
Boom Assembly - Sheet 5 of 7
Boom Assembly - Sheet 6 of 7
Boom Assembly - Sheet 7 of 7
Boom Assembly Torque Values
Locations for Threadlocker Application - Sheet 1 of 4
Locations for Threadlocker Application - Sheet 2 of 4
Locations for Threadlocker Application - Sheet 3 of 4
Locations for Threadlocker Application - Sheet 4 of 4
Load Pin Removal Tool, JLG PN 4846765
Jib Assembly - Sheet 1 of 3
Jib Assembly - Sheet 2 of 3
Jib Assembly - Sheet 3 of 3
Jib Straight Shimming
Powertrack Hosing - Sheet 1 of 3
Powertrack Hosing - Sheet 2 of 3
Powertrack Hosing - Sheet 3 of 3
Wire Rope Wire Breaks
Wire Rope Kink
Sheave Groove Wear
Torque Sequence for Fly Extend Rope
Wire Rope Tensioning
Outer Mid Boom Extend/Retract Cables
Fly Boom Extend/Retract Cables
Wire Rope Adjustment Tools (Optional)
Broken Boom Cable Proximity Switch Location
Actuator Theory of Operation
Rotary Actuator - Assembly Drawing
Rotary Actuator - Exploded View
Rotator Counterbalance Valve
JIb Rotator Torque
Platform Support Torque Values
Bolt-On External Fall Arrest Cable Tension
Bolt-On External Fall Arrest System
NPTF Thread
BSPT Thread
JIC Thread
SAE Thread
ORFS Thread
MTBL-MBTS Thread
Bulkhead Thread
ORB-MPP Thread
MFF-BSPP Thread
Torque Wrench Angle
FFWR Method
Cylinder Barrel Support
Cap Screw Removal
Cylinder Rod Support
Tapered Bushing Removal
Composite Bearing Installation
Rod Seal Installation
Cylinder Head Seal Installation
Wiper Seal Installation
Installation of Head Seal Kit
Tapered Bushing Installation
Seating the Tapered Bearing
Piston Seal Kit Installation
Rod Assembly Installation
Axle Lockout Cylinder (SN 0300239675 to Present)
Hydrolock Piston Seal Installation
Piston Seal Installation
Jib Level Cylinder
Cylinder Head Removal
Piston Removal
Piston Seal Disassembly
Cylinder Head Disassembly
Bushing Installation
Cylinder Head Assembly
Cylinder Head Tightening
Platform Level Cylinder
Cylinder Head Installation
Platform Level Cylinder Assembly
Piston Disassembly
Composite Bushing Installation
Cylinder Head Seal Kit Installation
Boom Lift Cylinder
Piston Diassembly
Piston Assembly
Jib Lift Cylinder (SN 0300239991 to Present)
Cylinder Cap Removal
Steer Cylinder (SN 0300238018 to Present)
Jib Telescope Cylinder (SN 0300244705 to Present)
Jib Telescope Cylinder Head Gland Detail
Jib Telescope Piston Detail
Boom Telescope Cylinder
Cylinder Length Sensor
Platform Valve Identification
Platform Valve Torque and Resistance Specifications
Platform Valve Fitting Torque Specifications
Jib Control Valve Identification - Sheet 1 of 2
Jib Control Valve Identification - Sheet 2 of 2
Jib Control Valve Torque and Resistance Specifications - Sheet 1 of 2
Jib Control Valve Torque and Resistance Specifications - Sheet 2 of 2
Jib Control Valve Fitting Torque Specifications
Main Valve Identification
Main Valve Cartridge Torque Values
Oil Sampling Port
Steer Pressure Adjustments
Function Pump - Sectional View
Function Pump, Pressure and Flow Control - Sheet 1
Function Pump, Pressure and Flow Control - Sheet 2
Function Pump, Pressure and Flow Control - Sheet 3
Piston Pump Cross Sectional View
Port locations - Sheet 1 of 2
Port locations - Sheet 2 of 2
Charge Pressure Adjustment
Control Neutral Adjustment
Servo and System Pressure Gauge Port Locations
Control Module And Solenoid Removal/installation
Shaft Assembly
Fastener and Plug Locations
Hydraulic Schematic - Sheet 1 of 10
Hydraulic Schematic - Sheet 2 of 10
Hydraulic Schematic - Sheet 3 of 10
Hydraulic Schematic - Sheet 4 of 10
Hydraulic Schematic - Sheet 5 of 10
Hydraulic Schematic - Sheet 6 of 10
Hydraulic Schematic - Sheet 7 of 10
Hydraulic Schematic - Sheet 8 of 10
Hydraulic Schematic - Sheet 9 of 10
Hydraulic Schematic - Sheet 10 of 10
Hand Held Analyzer
Control System Block Diagram
Analyzer Flow Chart - Sheet 1 of 5 (Software Version P7.29)
Analyzer Flow Chart - Sheet 2 of 5 (Software Version P7.29)
Analyzer Flow Chart - Sheet 3 of 5 (Software VersionP 7.29)
Analyzer Flow Chart - Sheet 4 of 5 (Software Version P7.29)
Analyzer Flow Chart - Sheet 5 of 5 (Software Version P7.29)
Control Module Location
Ground Control Module
Platform Control Module
Chasis Control Module
BLAM Control Module (SN 0300248622 to Present)
Jib Control Module
Analyzer Connecting Points
Control System Boom Sensors
System Test Flow Chart - Platform Tests
System Test Flow Chart - Ground Station Tests
Boom Sensor Calibration Position 1
Boom Sensor Calibration Position 2
Boom Sensor Calibration Position 3
Boom Sensor Calibration Position 4
Boom Sensor Calibration Position 5
Boom Sensor Calibration Position 6
Boom Sensor Calibration Position 7
Boom Sensor Calibration Position 8
Boom Sensor Calibration Position 9
Boom Sensor Calibration Position 10
Fault Code Light Location
Voltage Measurement (DC)
Current Measurement (DC)
Application to plug/male connector housing
Use of Seal Plugs
Brad-Harrison M12
Phoenix Contact M12
Connector Assembly Figure 1
AMP Connector
Connector Assembly Figure 2
Connector Assembly Figure 3
Connector Assembly Figure 4
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts Into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Telematics Gateway Harness - Sheet 1 of 3
Telematics Gateway Harness - Sheet 2 of 3
Telematics Gateway Harness - Sheet 3 of 3
Jib Electrical Components
Chassis Electrical Components - Sheet 1 of 2
Chassis Electrical Components - Sheet 2 of 2
Turntable Electrical Components - Sheet 1 of 2
Turntable Electrical Components - Sheet 2 of 2
Console Box Harness (Without Skyguard) - Sheet 1 of 2
Console Box Harness - Sheet 2 of 2
Console Box Harness-With Skugurad (SN 0300220152 through 0300234293)
Console Box Harness - With Skyguard (SN 0300234294 to Present)
Platform Valve Harness - Sheet 2 of 2
Jib Valve Harness - Sheet 1 of 3
Jib Valve Harness - Sheet 2 of 3
Jib Valve Harness - Sheet 3 of 3
Boom Length and Angle Harness - Sheet 1 of 2
Boom Length and Angle Harness - Sheet 2 of 2
Main Terminal Box Harness - Sheet 1 of 4
Main Terminal Box Harness - Sheet 2 of 4
Turntable Harness - Sheet 1 of 3
Turntable Harness - Sheet 2 of 3
Pump Harness
Chassis Harness - Sheet 1 of 2
Chassis Harness - Sheet 2 of 2
BLAM Harness
Beacon Light Harness- Sheet 1 of 2
Beacon Harness- Sheet 2 of 2
Platform Harness
Engine Harness - Sheet 1 of 6
Engine Harness - Sheet 2 of 6
Engine Harness - Sheet 3 of 6
Engine Harness - Sheet 4 of 6
Engine Harness - Sheet 5 of 6
Engine Harness - Sheet 6 of 6
Ground Control Box Wiring Diagram - Sheet 1 of 2
Ground Control Box Wiring Diagram - Sheet 2 of 2
Electrical Schematic - Sheet 2 of 18
Electrical Schematic - Sheet 3 of 18
Electrical Schematic - Sheet 4 of 18
Electrical Schematic - Sheet 5 of 18
Electrical Schematic - Sheet 6 of 18
Electrical Schematic - Sheet 7 of 18
Electrical Schematic - Sheet 8 of 18
Electrical Schematic - Sheet 9 of 18
Electrical Schematic - Sheet 10 of 18
Electrical Schematic - Sheet 11 of 18
Electrical Schematic - Sheet 12 of 18
Electrical Schematic - Sheet 13 of 18
Electrical Schematic - Sheet 14 of 18
Electrical Schematic - Sheet 15 of 18
Electrical Schematic - Sheet 16 of 18
Electrical Schematic - Sheet 17 of 18
Electrical Schematic - Sheet 18 of 18
Operating Specifications
Dimensional Data
Inside this manual
Real pages from this service manual (884 pages). Open the sample pages (PDF, 600 KB)
- Troubleshooting, page 207: SECTION 3 - CHASSIS & TURNTABLE
- Specifications, page 519: Table 5-35. Jib Control Valve Specifications
- Diagram, page 857: SECTION 7 - BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
- Color page, page 306: SECTION 4 - BOOM & PLATFORM
- Color page, page 173: SECTION 3 - CHASSIS & TURNTABLE
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 1500SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 3121262$89.55
Added to your cart. View cart
This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 884 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).