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JLG E400AJP, E400AJP narrow, E400A narrow, M400AJP, M400AJP narrow Boom Lift Parts Manual

580 pages · Publication 3121646

$69.95
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Models
E400AJP, E400AJP narrow, E400A narrow, M400AJP, M400AJP narrow
Serial coverage
0300185900, 0300186011, 0300189900, 0300189901-0300208528
Manual type
Parts Manual
Pages
580
Publication
3121646
Condition
Brand new
JLG E400AJP, E400AJP narrow, E400A narrow, M400AJP, M400AJP narrow Boom Lift Parts Manual, publication 3121646

What's inside

From the manual's own table of contents: 97 sections, 212 entries. See sample pages (PDF, 601 KB)

General56 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. STEERING INSTALLATION - E400AJP/M400AJP
  • FIGURE 1-2. STEERING INSTALLATION - E400AN/E400AJPN/M400AJPN
  • FIGURE 1-3. HUB - SPINDLE ASSEMBLY - RH
  • FIGURE 1-4. HUB - SPINDLE ASSEMBLY - LH - E400AJP/M400AJP
  • FIGURE 1-5. HUB - SPINDLE ASSEMBLY - RH - E400AN/E400AJPN/M400AJPN
  • FIGURE 1-6. HUB - SPINDLE ASSEMBLY - LH - E400AN/E400AJPN/M400AJPN
  • FIGURE 1-8. WHEEL DRIVE - E400AN/E400AJP/E400AJPN - UL LISTED
  • FIGURE 1-9. WHEEL DRIVE - M400AJP/M400AJPN
  • FIGURE 1-10. HUB - DRIVE ASSEMBLY
  • FIGURE 1-11. DRIVE MOTOR ASSEMBLY
  • FIGURE 1-14. TIRE/WHEEL - SOLID NON-MARKING
  • FIGURE 1-15. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING
  • FIGURE 1-16. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC NON MARKING
  • FIGURE 1-17. TIRE/WHEEL - IN240/55-17.5 FOAM FILL NON MARKING
  • FIGURE 1-19. WHEEL COVER INSTALLATION - IN240/55-17.5 TIRES ONLY
  • FIGURE 1-20. MOTOR/PUMP/TANK - E400AN/E400AJP/E400AJPN
  • FIGURE 1-21. MOTOR/PUMP/TANK - M400AJP
  • FIGURE 1-22. MOTOR/PUMP/TANK - E400AN/E400AJP/E400AJPN - UL LISTED
  • FIGURE 1-23. MOTOR/PUMP/TANK - M400AJPN
  • FIGURE 1-24. MOTOR/PUMP ASSEMBLY
  • FIGURE 1-25. HYDRAULIC TANK ASSEMBLY - E400AN/E400AJP/E400AJPN
  • FIGURE 1-26. HYDRAULIC TANK ASSEMBLY - M400AJP/M400AJPN
  • FIGURE 1-27. VALVE INSTALLATION - FRAME MOUNTED - E400AN
  • FIGURE 1-28. VALVE INSTALLATION - FRAME MOUNTED - E400AJP/E400AJPN
  • FIGURE 1-29. VALVE INSTALLATION - FRAME MOUNTED - M400AJP/M400AJPN
  • FIGURE 1-30. BRAKE/STEER VALVE ASSEMBLY
  • FIGURE 1-31. BATTERY BOX INSTALLATION
  • FIGURE 1-32. BATTERY BOX INSTALLATION - AGM BATTERIES
  • FIGURE 1-33. BATTERY BOX INSTALLATION - CE AND AUSTRALIAN SPECS
  • FIGURE 1-34. BATTERY BOX INSTALLATION - AGM BATTERIES (CE AND AUSTRALIAN SPECS)
  • AUSTRALIAN SPECS)
  • FIGURE 1-36. BATTERY CHARGER INSTALLATION - E400AJP/E400AJPN (AUSTRALIAN SPEC)
  • FIGURE 1-37. BATTERY CHARGER INSTALLATION - E400AN/E400AJP/E400AJPN (ANSI EXPORT AND CE SPECS)
  • FIGURE 1-39. BATTERY CHARGER INSTALLATION - M400AJP (AUSTRALIAN SPEC)
  • FIGURE 1-40. BATTERY CHARGER INSTALLATION - M400AJP (ANSI EXPORT AND CE SPECS)
  • FIGURE 1-41. BATTERY CHARGER INSTALLATION - M400AJPN
  • FIGURE 1-42. BATTERY CHARGER INSTALLATION - M400AJPN (AUSTRALIAN SPEC)
  • FIGURE 1-43. BATTERY CHARGER INSTALLATION - M400AJPN (ANSI EXPORT AND CE SPECS)
  • FIGURE 1-44. INVERTER INSTALLATION - E400AJP/M400AJP
  • FIGURE 1-45. INVERTER INSTALLATION - E400AN/E400AJPN/M400AJPN
  • FIGURE 1-46. FRAME COVER INSTALLATION - E400AJP
  • FIGURE 1-47. FRAME COVER INSTALLATION - M400AJP
  • FIGURE 1-48. FRAME COVER INSTALLATION - E400AN/E400AJPN
  • FIGURE 1-49. FRAME COVER INSTALLATION - M400AJPN
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. VALVE INSTALLATION - TURNTABLE MOUNTED - E400AN
  • FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E400AJP/E400AJPN
  • FIGURE 2-3. VALVE INSTALLATION - TURNTABLE MOUNTED - M400AJP/M400AJPN
  • FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY
  • FIGURE 2-5. RELEVELING VALVE ASSEMBLY
  • FIGURE 2-6. JIB VALVE ASSEMBLY
  • FIGURE 2-7. MOTION ALARM INSTALLATION
  • FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
  • FIGURE 2-9. SWING BEARING ASSEMBLY
  • FIGURE 2-10. SWING MOTOR ASSEMBLY
FIGURE 2-11. REMOTE BEARING LUBE INSTALLATION - OPTIONAL
FIGURE 2-12. DRIVE ORIENTATION INSTALLATION
FIGURE 2-13. FUEL TANK AND BATTERY INSTALLATION - M400AJP/M400AJPN
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY - E400A & E400AN - ALL SPECS EXCEPT CE SPEC
SPEC
FIGURE 2-20. MOTOR CONTROLS INSTALLATION - M400AJP/M400AJPN
FIGURE 2-21. STROBE LIGHT INSTALLATION (AMBER) - OPTIONAL
FIGURE 2-22. STROBE LIGHT INSTALLATION - UL LISTED - OPTIONAL
FIGURE 2-23. STROBE LIGHT ASSEMBLY (AMBER)
FIGURE 2-24. HOOD INSTALLATION - E400AN
FIGURE 2-25. HOOD INSTALLATION - E400AJP/E400AJPN/M400AJP/M400AJPN
SECTION 3 - ENGINE
FIGURE 3-1. KUBOTA MOTOR/GENERATOR INSTALLATION - M400AJP/M400AJPN
FIGURE 3-2. KUBOTA MOTOR/GENERATOR ASSEMBLY - M400AJP/M400AJPN
FIGURE 3-3. KUBOTA MOTOR/GENERATOR COMPONENTS
SECTION 4 - BOOM
FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - E400AN
FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - E400AJP/E400AJPN/M400AJP/M400AJPN
FIGURE 4-3. MAIN BOOM ASSEMBLY - E400AN
FIGURE 4-4. MAIN BOOM ASSEMBLY - E400AJP/E400AJPN/M400AJP/M400AJPN
FIGURE 4-5. JIB INSTALLATION
FIGURE 4-6. ROTATOR ASSEMBLY - E400AN
FIGURE 4-7. ROTATOR ASSEMBLY - PLATFORM SUPPORT TO JIB - E400AJP/E400AJPN/M400AJP/M400AJPN
Show all 98 sections
FIGURE 4-8. ROTATOR ASSEMBLY - MAIN BOOM TO JIB - E400AJP/E400AJPN/M400AJP/M400AJPN
FIGURE 4-9. PLATFORM SUPPORT WITHOUT LOAD SENSING
FIGURE 4-10. PLATFORM SUPPORT INSTALLATION - WITH LSS - E400AJP/M400AJP/E400AJPN/M400AJPN
FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - WITH LSS - E400AN
FIGURE 4-12. CABLES AND CLAMPS INSTALLATION - E400AN
FIGURE 4-13. CABLES AND CLAMPS INSTALLATION - E400AJP/E400AJPN/M400AJP/M400AJPN
FIGURE 4-14. LIMIT SWITCHES INSTALLATION
SECTION 5 - PLATFORM
FIGURE 5-11. TRAY ASSEMBLY
FIGURE 5-12. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - E400AN
FIGURE 5-13. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - E400AN -UL LISTED
FIGURE 5-16. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - E400AJP/E400AJPN/M400AJP/M400AJPN
LISTED41 topics
  • FIGURE 5-26. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD (SN 0300200792 through 0300208528)
  • FIGURE 5-28. LIGHT PANEL DECAL INSTALLATION
  • FIGURE 5-29. SEALED ENCLOSURES - UL LISTED
  • FIGURE 5-34. FOOTSWITCH ASSEMBLY
  • FIGURE 5-35. MOTOR CONTROLS INSTALLATION - M400AJP/M400AJPN
  • FIGURE 5-36. CROSS RAIL INSTALLATION
  • FIGURE 5-37. PIPE RACK INSTALLATION
  • SECTION 6 - CYLINDER
  • FIGURE 6-1. JIB CYLINDER ASSEMBLY - E400AJP/E400AJPN/M400AJP/M400AJPN
  • FIGURE 6-2. LIFT CYLINDER ASSEMBLY - LOWER - E400AN (ORIGINAL EQUIPMENT)
  • FIGURE 6-3. LIFT CYLINDER ASSEMBLY - LOWER - E400AN (SERVICE REPLACEMENT)
  • FIGURE 6-6. LIFT CYLINDER ASSEMBLY - MID - E400AN (ORIGINAL EQUIPMENT)
  • FIGURE 6-7. LIFT CYLINDER ASSEMBLY - MID - E400AN (SERVICE REPLACEMENT)
  • FIGURE 6-8. LIFT CYLINDER ASSEMBLY - MID - E400AJP/E400AJPN/M400AJP/M400AJPN (ORIGINAL EQUIPMENT)
  • FIGURE 6-10. LIFT CYLINDER - UPPER - E400AN (ORIGINAL EQUIPMENT)
  • FIGURE 6-11. LIFT CYLINDER - UPPER - E400AN (SERVICE REPLACEMENT)
  • FIGURE 6-12. LIFT CYLINDER - UPPER - E400AJP/E400AJPN/M400AJP/M400AJPN (ORIGINAL EQUIPMENT)
  • FIGURE 6-13. LIFT CYLINDER - UPPER - E400AJP/E400AJPN/M400AJP/M400AJPN (SERVICE REPLACEMENT)
  • FIGURE 6-14. MASTER CYLINDER ASSEMBLY - E400AN
  • FIGURE 6-15. MASTER CYLINDER ASSEMBLY - E400AJP/E400AJPN/M400AJP/M400AJPN
  • FIGURE 6-16. PLATFORM LEVEL CYLINDER - E400AN
  • FIGURE 6-17. PLATFORM LEVEL CYLINDER - JIB - E400AJP/E400AJPN/M400AJP/M400AJPN
  • FIGURE 6-18. STEER CYLINDER ASSEMBLY
  • FIGURE 6-19. TELESCOPE CYLINDER ASSEMBLY - E400AN
  • FIGURE 6-20. TELESCOPE CYLINDER ASSEMBLY - E400AN (SERVICE REPLACEMENT)
  • FIGURE 6-21. TELESCOPE CYLINDER ASSEMBLY - E400AN (SERVICE REPLACEMENT)
  • FIGURE 6-22. TELESCOPE CYLINDER ASSEMBLY - E400AJP/E400AJPN/M400AJP/M400AJPN
  • FIGURE 6-24. COUNTERBALANCE VALVE ASSEMBLY
  • SECTION 7 - HYDRAULIC
  • FIGURE 7-1. HYDRAULIC DIAGRAM - E400AN
  • FIGURE 7-2. HYDRAULIC DIAGRAM - E400AJP/E400AJPN
  • FIGURE 7-3. HYDRAULIC DIAGRAM - M400AJP/M400AJPN
  • FIGURE 7-4. HYDRAULIC DIAGRAM LIST
  • SECTION 8 - ELECTRICAL
  • FIGURE 8-1. ELECTRICAL DIAGRAM LIST
  • FIGURE 8-2. BATTERY CHARGER HARNESS
  • FIGURE 8-3. BEACON LIGHT HARNESS (BLUE BEACON ONLY)
  • FIGURE 8-4. CONTACTOR CABLE KIT - E400AN/E400AJP/E400AJPN
  • FIGURE 8-5. CONTACTOR CABLE KIT - E400AN/E400AJP/E400AJPN - UL LISTED
  • FIGURE 8-6. CONTACTOR CABLE KIT - M400AJP - M400AJPN
  • FIGURE 8-7. CONTACTOR PLATE ASSEMBLY AND HARNESSES
FIGURE 8-8. CONTACTOR PLATE ASSEMBLY AND HARNESSES - UL LISTED
FIGURE 8-9. STEER/BRAKE HARNESS - E400AN/E400AJP/E400AJPN
FIGURE 8-10. MOTOR/STEER/BRAKE HARNESS - M400AJP/M400AJPN
FIGURE 8-11. LED REMOTE HARNESS
FIGURE 8-12. BATTERY CHARGER ASSEMBLY
FIGURE 8-15. DRIVE ORIENTATION HARNESS
FIGURE 8-16. GROUND CONTROL FUNCTION SWITCH HARNESS ASSEMBLY
FIGURE 8-17. GROUND CONTROL VALVE HARNESS ASSEMBLY
FIGURE 8-18. TURNTABLE/FRAME HARNESS ASSEMBLY
FIGURE 8-19. HORN/BEACON HARNESS ASSEMBLY
FIGURE 8-20. POSI-TRACK MODULE CAN HARNESS ASSEMBLY
FIGURE 8-21. GROUND CONTROL CAN HARNESS ASSEMBLY
FIGURE 8-22. GENERATOR HARNESS TO GROUND CONTROL BOX
FIGURE 8-23. MAIN BOOM HARNESS ASSEMBLY
FIGURE 8-24. TOWER BOOM HARNESS ASSEMBLY
FIGURE 8-25. BOOM LIMIT SWITCH HARNESS - LOWER
FIGURE 8-26. BOOM LIMIT SWITCH HARNESS - UPPER
FIGURE 8-27. JIB HARNESS - AJP MODELS ONLY
FIGURE 8-28. INDICATOR LAMP HARNESS ASSEMBLY
FIGURE 8-29. PLATFORM FUNCTION SWITCH HARNESS ASSEMBLY - E400AN
FIGURE 8-30. PLATFORM FUNCTION SWITCH HARNESS ASSEMBLY - E400AJP/E400AJPN/M400AJP/M400AJPN
FIGURE 8-31. PLATFORM CAN BUS HARNESS ASSEMBLY
FIGURE 8-32. ANALYZER HARNESS ASSEMBLY
FIGURE 8-33. DRIVE ORIENTATION HARNESS ASSEMBLY
FIGURE 8-34. PLUG AND RECEPTACLE INSTALLATION - 110V - ANSI SPEC
FIGURE 8-35. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY
FIGURE 8-36. PLUG AND RECEPTACLE 220V INSTALLATION - ANSI SPEC
FIGURE 8-37. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX - CE SPEC
FIGURE 8-38. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX - CE SPEC
FIGURE 8-39. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX - CE SPEC
FIGURE 8-40. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW - CE SPEC
FIGURE 8-41. PLUG AND RECEPTACLE 220V INSTALLATION IEC 60309 BLUE - CE SPEC
FIGURE 8-43. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX - CE SPEC
FIGURE 8-44. LOWER BOOM 110V HARNESS ASSEMBLY
FIGURE 8-45. LOWER BOOM 220V HARNESS ASSEMBLY WITH BREAKER BOX - CE SPEC
FIGURE 8-46. LOWER BOOM 220V HARNESS ASSEMBLY WITHOUT BREAKER BOX - CE SPEC
FIGURE 8-47. MAIN BOOM 110V HARNESS ASSEMBLY
FIGURE 8-48. MAIN BOOM 220V HARNESS ASSEMBLY - CE SPEC
FIGURE 8-49. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC
FIGURE 8-50. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC
FIGURE 8-51. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND 2 X 4 BOX - CE SPEC
FIGURE 8-52. AC PLUGS AND SOCKETS INSTALLATION - CEE7 SIDE GROUND 2 X 4 BOX - CE SPEC
FIGURE 8-53. AC PLUGS AND SOCKETS INSTALLATION - AFSINT 107-2-01 KEYED GROUND - 2 X 4 BOX - CE SPEC
FIGURE 8-54. PLUGS AND SOCKETS INSTALLATION - IEC 60309 YELLOW - CE SPEC
FIGURE 8-55. PLUGS AND SOCKETS INSTALLATION - IEC 60309 BLUE - CE SPEC
FIGURE 8-56. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - CE SPEC
FIGURE 8-57. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - CE SPEC
FIGURE 8-58. STROBE LIGHT - AMBER - HARNESS
FIGURE 8-59. STROBE LIGHT HARNESS
FIGURE 8-60. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND - CE SPEC
FIGURE 8-61. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND - CE SPEC
FIGURE 8-62. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND - CE SPEC
FIGURE 8-63. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW - CE SPEC
FIGURE 8-64. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE - CE SPEC
FIGURE 8-65. SKYGUARD PLATFORM SENSOR HARNESS (SN 0300200792 through 0300208528)
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - JLG LOGO - E400AN
FIGURE 9-2. DECAL INSTALLATION - JLG LOGO - E400AJP/E400AJPN/M400AJP/M400AJPN
FIGURE 9-3. DECAL INSTALLATION - ANSI SPEC - E400AN/E400AJP/E400AJPN
FIGURE 9-4. DECAL INSTALLATION - ANSI SPEC - M400AJP/M400AJPN
FIGURE 9-5. DECAL INSTALLATION - CE/AUSTRALIAN SPEC -E400AN/E400AJP/E400AJPN18 topics
  • FIGURE 9-7. DECAL INSTALLATION - CE/AUSTRALIAN SPEC - M400AJP/M400AJPN
  • FIGURE 9-9. DECAL INSTALLATION - JAPANESE SPEC - E400AN/E400AJP/E400AJPN
  • FIGURE 9-10. DECAL INSTALLATION - JAPANESE SPEC - M400AJP/M400AJPN
  • FIGURE 9-11. DECAL INSTALLATION - KOREAN SPEC - E400AN/E400AJP/E400AJPN
  • FIGURE 9-12. DECAL INSTALLATION - KOREAN SPEC - M400AJP/M400AJPN
  • FIGURE 9-13. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - E400AN/E400AJP/E400AJPN
  • FIGURE 9-14. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - M400AJP/M400AJPN
  • FIGURE 9-15. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - E400AN/E400AJP/E400AJPN
  • FIGURE 9-16. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - M400AJP/M400AJPN
  • FIGURE 9-17. DECAL INSTALLATION - CHINESE/ENGLISH - E400AN/E400AJP/E400AJPN
  • FIGURE 9-18. DECAL INSTALLATION - CHINESE/ENGLISH - M400AJP/M400AJPN
  • FIGURE 9-19. DECAL INSTALLATION - SPANISH/PORTUGUESE - E400AN/E400AJP/E400AJPN
  • FIGURE 9-20. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - M400AJP/M400AJPN
  • SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
  • FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
  • SECTION 11 - SPECIAL OPTIONS
  • FIGURE 11-1. SPECIAL OPTIONS
  • PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (580 pages). Open the sample pages (PDF, 600 KB)

Sample pages from the JLG E400AJP, E400AJP narrow, E400A narrow, M400AJP and 1 more Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 130: SECTION 2 - TURNTABLE
  • Parts illustration, page 210: SECTION 4 - BOOM
  • Parts illustration, page 386: FIGURE 8-1. ELECTRICAL DIAGRAM LIST

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

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Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 580 pages

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Other editions and similar models

JLG E400A, E400AJP, E400AJP narrow, E400A narrow, E450A, E450AJ, M400A, M4Parts Manual · 3121128 · $69.61JLG E400A, E400AJP, E400AJP narrow, E400A narrow, E450A, E450AJ, M400A, M4Parts Manual · 3121830 · $69.71JLG E400AJP, E400AJP narrow, E400A narrow, M400AJP, M400AJP narrowParts Manual · 3121718 · $69.79JLG E400AJP narrow, E400A narrowParts Manual · 31215011 · $69.75JLG E400AJP narrow, E400A narrowParts Manual · 31215011_Rev_B · $69.71

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