JLG E400AJP narrow, E400A narrow Boom Lift Parts Manual
392 pages · Publication 31215011
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- Models
- E400AJP narrow, E400A narrow
- Manual type
- Parts Manual
- Pages
- 392
- Publication
- 31215011
- Condition
- Brand new
What's inside
From the manual's own table of contents: 55 sections, 174 entries. See sample pages (PDF, 620 KB)
General59 topics
- SECTION 1 - FRAME
- FIGURE 1-1. STEERING INSTALLATION
- FIGURE 1-2. HUB - SPINDLE ASSEMBLY - RH
- FIGURE 1-3. HUB - SPINDLE ASSEMBLY - LH
- FIGURE 1-4. DRIVE INSTALLATION - NON-UL SPECS
- FIGURE 1-5. DRIVE INSTALLATION - UL SPECS
- FIGURE 1-6. DRIVE HUB ASSEMBLY
- FIGURE 1-7. DRIVE MOTOR ASSEMBLY
- FIGURE 1-8. ELECTRICAL PLATE ASSEMBLY - LH
- FIGURE 1-9. ELECTRICAL PLATE ASSEMBLY - LH - UL SPECS
- FIGURE 1-10. ELECTRICAL PLATE ASSEMBLY - RH
- FIGURE 1-11. ELECTRICAL PLATE ASSEMBLY - RH - UL SPECS
- FIGURE 1-12. TIRE/WHEEL - SOLID NON-MARKING
- FIGURE 1-13. MOTOR/PUMP/TANK - NON-UL SPECS
- FIGURE 1-14. MOTOR/PUMP/TANK INSTALLATION - UL SPECS
- FIGURE 1-15. MOTOR/PUMP ASSEMBLY
- FIGURE 1-16. HYDRAULIC TANK ASSEMBLY
- FIGURE 1-17. VALVE INSTALLATION - FRAME MOUNTED - E400AN
- FIGURE 1-18. VALVE INSTALLATION - FRAME MOUNTED - E400AJPN
- FIGURE 1-19. BRAKE/STEER VALVE ASSEMBLY
- FIGURE 1-20. BATTERY BOX INSTALLATION - STANDARD (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
- FIGURE 1-21. BATTERY BOX INSTALLATION - STANDARD (AUSTRALIAN & CE SPECS)
- FIGURE 1-22. BATTERY BOX INSTALLATION - AGM BATTERIES (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
- FIGURE 1-23. BATTERY BOX INSTALLATION - AGM BATTERIES (AUSTRALIAN & CE SPECS)
- FIGURE 1-24. BATTERY CHARGER INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
- FIGURE 1-25. BATTERY CHARGER INSTALLATION - E400AJPN (AUSTRALIAN SPEC)
- FIGURE 1-26. BATTERY CHARGER INSTALLATION (ANSI EXPORT, CE AND CHINA SPECS)
- FIGURE 1-27. BATTERY CHARGER ASSEMBLY
- FIGURE 1-28. INVERTER INSTALLATION
- FIGURE 1-29. FRAME COVER INSTALLATION
- SECTION 2 - TURNTABLE
- FIGURE 2-1. VALVE INSTALLATION- TURNTABLE MOUNTED - E400AN
- FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E400AJPN
- FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY
- FIGURE 2-4. RELEVELING VALVE ASSEMBLY
- FIGURE 2-5. JIB VALVE ASSEMBLY
- FIGURE 2-6. MOTION ALARM INSTALLATION
- FIGURE 2-7. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
- FIGURE 2-8. SWING MOTOR ASSEMBLY
- FIGURE 2-9. SWING BEARING ASSEMBLY
- FIGURE 2-10. REMOTE BEARING LUBE INSTALLATION - OPTIONAL
- FIGURE 2-11. DRIVE ORIENTATION INSTALLATION
- FIGURE 2-13. GROUND CONTROL BOX INSTALLATION - E400AN (CE SPEC)
- FIGURE 2-14. GROUND CONTROL BOX INSTALLATION - E400AJPN (ALL SPECS EXCEPT CE SPEC)
- FIGURE 2-15. GROUND CONTROL BOX INSTALLATION - E400AJPN (CE SPEC)
- SPECS)
- FIGURE 2-17. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E400AN (CE SPEC)
- FIGURE 2-18. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E400AJPN (ALL SPECS EXCEPT CE SPEC)
- FIGURE 2-19. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E400AJPN (CE SPEC)
- FIGURE 2-20. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)
- FIGURE 2-21. STROBE LIGHT ASSEMBLY - AMBER
- FIGURE 2-22. BEACON LIGHT INSTALLATION - BLUE
- FIGURE 2-23. BEACON LIGHT INSTALLATION - RED
- FIGURE 2-24. HOOD INSTALLATION
- SECTION 3 - BOOM
- FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION - E400AN
- FIGURE 3-2. BOOM AND CYLINDERS INSTALLATION - E400AJPN
- FIGURE 3-3. MAIN BOOM ASSEMBLY - E400AN
- FIGURE 3-4. MAIN BOOM ASSEMBLY - E400AJPN
FIGURE 3-5. JIB INSTALLATION
FIGURE 3-6. ROTATOR ASSEMBLY - E400AN
FIGURE 3-7. ROTATOR ASSEMBLY - PLATFORM SUPPORT TO JIB - E400AJPN
FIGURE 3-8. ROTATOR ASSEMBLY - MAIN BOOM TO JIB - E400AJPN
FIGURE 3-9. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
FIGURE 3-10. BOOM LIMIT SWITCHES INSTALLATION
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY
FIGURE 4-2. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY
FIGURE 4-3. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY - W/STOP AND 1 CELL LSS
FIGURE 4-4. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY
FIGURE 4-5. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY
FIGURE 4-6. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY
AUSTRALIAN AND UL SPECS)
AUSTRALIAN, CE AND JAPANESE SPECS)
EXCEPT UL SPECS)
EXCEPTED AUSTRALIAN, CE AND JAPANESE SPECS)
SPECS)
CE AND JAPANESE SPECS)
FIGURE 4-13. PLATFORM CONSOLE ASSEMBLY - E400AJPN - NON-UL LISTED (ALL SPESC EXCEPT UL SPECS)
FIGURE 4-14. LIGHT PANEL INSTALLATION
FIGURE 4-15. CONTROLLER ASSEMBLY - DRIVE AND STEER
FIGURE 4-16. CONTROLLER ASSEMBLY - LIFT AND SWING
Show all 56 sections
FIGURE 4-17. FOOTSWITCH ASSEMBLY
FIGURE 4-18. TRAY ASSEMBLY
FIGURE 4-19. SKYEYE INSTALLATION
FIGURE 4-20. SKYGUARD BAR INSTALLATION
FIGURE 4-21. SKYLINE INSTALLATION
FIGURE 4-22. PIPE RACK INSTALLATION
SECTION 5 - CYLINDER
FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E400AN
FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E400AJPN
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB - E400AJPN
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - LOWER - E400AN
FIGURE 5-5. CYLINDER ASSEMBLY - LOWER - E400AJPN
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - MID - E400AN
FIGURE 5-7. LIFT CYLINDER ASSEMBLY - MID - E400AJPN
FIGURE 5-8. LIFT CYLINDER - UPPER - E400AN
FIGURE 5-9. LIFT CYLINDER - UPPER - E400AJPN
FIGURE 5-10. MASTER CYLINDER ASSEMBLY - E400AN
FIGURE 5-11. MASTER CYLINDER ASSEMBLY - E400AJPN
FIGURE 5-12. STEER CYLINDER ASSEMBLY
FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY - E400AN
FIGURE 5-14. TELESCOPE CYLINDER ASSEMBLY - E400AJPN
FIGURE 5-15. COUNTERBALANCE VALVE ASSEMBLY
SECTION 6 - HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM - E400AN
FIGURE 6-2. HYDRAULIC DIAGRAM - E400AJPN
SECTION 7 - ELECTRICAL
FIGURE 7-1. AC PLUGS AND SOCKETS INSTALLATION - AFSINT 107-2-01 KEYED GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 7-2. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND (CE SPEC)
FIGURE 7-3. AC PLUGS AND SOCKETS INSTALLATION - CEE 7 SIDE GROUND (CE SPEC)
FIGURE 7-4. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)60 topics
- FIGURE 7-5. AC PLUGS AND SOCKETS INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)
- FIGURE 7-6. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 BLUE (CE SPEC)
- FIGURE 7-7. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 YELLOW (CE SPEC)
- FIGURE 7-8. BATTERY CABLE KIT - E400AN AND E400AJPN
- FIGURE 7-9. BATTERY CABLE KIT - E400AN AND E400AJPN - UL SPECS
- FIGURE 7-10. BOOM CABLE - LOWER
- FIGURE 7-11. BOOM CABLE - UPPER
- FIGURE 7-12. BOOM LIMIT SWITCH HARNESS - LOWER
- FIGURE 7-13. BOOM LIMIT SWITCH HARNESS - UPPER
- FIGURE 7-14. BREAKER BOX KIT WITH ONE BREAKERS - CE SPEC
- FIGURE 7-15. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC
- FIGURE 7-16. CABLES AND CLAMPS INSTALLATION - E400AN
- FIGURE 7-17. CABLES AND CLAMPS INSTALLATION - E400AJPN
- FIGURE 7-18. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE SPEC)
- FIGURE 7-19. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC)
- FIGURE 7-20. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC)
- FIGURE 7-21. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC)
- FIGURE 7-22. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE SPEC)
- FIGURE 7-23. CHASSIS TO TURNTABLE HARNESS
- FIGURE 7-24. GROUND CONTROL PANEL HARNESS
- FIGURE 7-25. INVERTER HARNESS
- FIGURE 7-26. INVERTER IGNITION HARNESS
- FIGURE 7-27. LOWER BOOM 110V HARNESS ASSEMBLY
- FIGURE 7-28. LOWER BOOM 220V HARNESS ASSEMBLY - CE SPEC
- FIGURE 7-29. LOWER BOOM 220V HARNESS ASSEMBLY - CE SPEC
- FIGURE 7-30. PLATFORM CONSOLE HARNESS - WITH 1 CELL LSS
- FIGURE 7-31. PLUG AND RECEPTACLE INSTALLATION - 110V
- FIGURE 7-32. PLUG AND RECEPTACLE INSTALLATION - 220V
- FIGURE 7-33. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY
- FIGURE 7-34. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW (CE SPEC)
- FIGURE 7-35. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX (CE SPEC)
- FIGURE 7-36. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)
- FIGURE 7-38. PLUG AND RECEPTACLE 220 INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)
- FIGURE 7-39. PLUG AND RECEPTACLE 220VINSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX (CE SPEC)
- FIGURE 7-40. PLUG AND RECEPTACLE 220VINSTALLATION - IEC 60309 - BLUE (CE SPEC)
- FIGURE 7-41. SKYEYE INTERMEDIATE HARNESS
- FIGURE 7-42. SKYEYE RECEIVER HARNESS
- FIGURE 7-43. SKYEYE EMITTER HARNESS
- FIGURE 7-44. SKYGUARD HARNESS - WITH 1 CELL LSS
- FIGURE 7-45. SKYLINE HARNESS
- FIGURE 7-46. STEER/BRAKE HARNESS
- FIGURE 7-47. TRACTION HARNESS
- FIGURE 7-48. TURNTABLE HARNESS
- FIGURE 7-49. UPPER BOOM 110V HARNESS ASSEMBLY
- FIGURE 7-50. UPPER BOOM 220V HARNESS ASSEMBLY - CE SPEC
- FIGURE 7-51. VALVE HARNESS
- SECTION 8 - DECALS
- FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC
- FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC
- FIGURE 8-3. DECAL INSTALLATION - CE SPEC
- FIGURE 8-4. DECAL INSTALLATION - CHINESE/ENGLISH
- FIGURE 8-5. DECAL INSTALLATION - FRENCH/ENGLISH SPECS
- FIGURE 8-6. DECAL INSTALLATION - JAPANESE SPEC
- FIGURE 8-7. DECAL INSTALLATION - KOREAN SPEC
- FIGURE 8-8. DECAL INSTALLATION - SPANISH/ENGLISH SPECS
- FIGURE 8-9. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS
- FIGURE 8-10. DECAL INSTALLATION - OPTIONS
- SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
- FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX
Inside this manual
Real pages from this parts manual (392 pages). Open the sample pages (PDF, 620 KB)
- Parts illustration, page 24: SECTION 1 - FRAME
- Parts illustration, page 246: SECTION 6 - HYDRAULIC
- Parts illustration, page 378: SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the E400AJP narrow, E400A narrow are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Parts Manual 31215011$69.75
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This is a parts manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
This manual
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 392 pages
Quantity one is the manual described above.
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