JLG E400AJP narrow, E400A narrow Boom Lift Parts Manual

Name: JLG E400AJP narrow, E400A narrow Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215011_Rev_B
Price: 69.71 USD
Availability: InStock

406 pages · Publication 31215011_Rev_B

$69.71

Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.

Models: E400AJP narrow, E400A narrow
Manual type: Parts Manual
Pages: 406
Publication: 31215011_Rev_B
Condition: Brand new

JLG E400AJP narrow, E400A narrow Boom Lift Parts Manual, publication 31215011_Rev_B

What's inside

From the manual's own table of contents: 59 sections, 180 entries. See sample pages (PDF, 651 KB)

Search the contents

General59 topics

SECTION 1 - FRAME
FIGURE 1-1. STEERING INSTALLATION
FIGURE 1-2. HUB - SPINDLE ASSEMBLY - RH
FIGURE 1-3. HUB - SPINDLE ASSEMBLY - LH
FIGURE 1-4. DRIVE INSTALLATION - NON-UL SPECS
FIGURE 1-5. DRIVE INSTALLATION - UL SPECS
FIGURE 1-6. DRIVE HUB ASSEMBLY
FIGURE 1-7. DRIVE MOTOR ASSEMBLY
FIGURE 1-8. ELECTRICAL PLATE ASSEMBLY - LH
FIGURE 1-9. ELECTRICAL PLATE ASSEMBLY - LH - UL SPECS
FIGURE 1-10. ELECTRICAL PLATE ASSEMBLY - RH
FIGURE 1-11. ELECTRICAL PLATE ASSEMBLY - RH - UL SPECS
FIGURE 1-12. TIRE/WHEEL - SOLID NON-MARKING
FIGURE 1-13. MOTOR/PUMP/TANK - NON-UL SPECS
FIGURE 1-14. MOTOR/PUMP/TANK INSTALLATION - UL SPECS
FIGURE 1-15. MOTOR/PUMP ASSEMBLY
FIGURE 1-16. HYDRAULIC TANK ASSEMBLY
FIGURE 1-17. VALVE INSTALLATION - FRAME MOUNTED - E400AN
FIGURE 1-18. VALVE INSTALLATION - FRAME MOUNTED - E400AJPN
FIGURE 1-19. BRAKE/STEER VALVE ASSEMBLY
FIGURE 1-20. BATTERY BOX INSTALLATION - STANDARD (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
FIGURE 1-21. BATTERY BOX INSTALLATION - STANDARD (AUSTRALIAN & CE SPECS)
FIGURE 1-22. BATTERY BOX INSTALLATION - AGM BATTERIES (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
FIGURE 1-23. BATTERY BOX INSTALLATION - AGM BATTERIES (AUSTRALIAN & CE SPECS)
FIGURE 1-24. BATTERY CHARGER INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS) (PVC 2001)
FIGURE 1-25. BATTERY CHARGER INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS) (PVC 2007)
FIGURE 1-26. BATTERY CHARGER INSTALLATION - E400AJPN (AUSTRALIAN SPEC) (PVC 2001)
FIGURE 1-27. BATTERY CHARGER INSTALLATION - E400AJPN (AUSTRALIAN SPEC) (PVC 2007)
FIGURE 1-28. BATTERY CHARGER INSTALLATION (ANSI EXPORT, CE AND CHINA SPECS) (PVC 2001)
FIGURE 1-29. BATTERY CHARGER INSTALLATION (ANSI EXPORT, CE AND CHINA SPECS) (PVC 2007)
FIGURE 1-30. BATTERY CHARGER ASSEMBLY
FIGURE 1-31. INVERTER INSTALLATION
FIGURE 1-32. FRAME COVER INSTALLATION
SECTION 2 - TURNTABLE
FIGURE 2-1. VALVE INSTALLATION- TURNTABLE MOUNTED - E400AN
FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E400AJPN
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-4. RELEVELING VALVE ASSEMBLY
FIGURE 2-5. JIB VALVE ASSEMBLY
FIGURE 2-6. MOTION ALARM INSTALLATION
FIGURE 2-7. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
FIGURE 2-8. SWING MOTOR ASSEMBLY
FIGURE 2-9. SWING BEARING ASSEMBLY
FIGURE 2-10. REMOTE BEARING LUBE INSTALLATION - OPTIONAL
FIGURE 2-11. DRIVE ORIENTATION INSTALLATION
FIGURE 2-13. GROUND CONTROL BOX INSTALLATION - E400AN (CE SPEC)
FIGURE 2-14. GROUND CONTROL BOX INSTALLATION - E400AJPN (ALL SPECS EXCEPT CE SPEC)
FIGURE 2-15. GROUND CONTROL BOX INSTALLATION - E400AJPN (CE SPEC)
SPECS)
FIGURE 2-17. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E400AN (CE SPEC)
FIGURE 2-18. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E400AJPN (ALL SPECS EXCEPT CE SPEC)
FIGURE 2-19. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E400AJPN (CE SPEC)
FIGURE 2-20. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)
FIGURE 2-21. STROBE LIGHT ASSEMBLY - AMBER
FIGURE 2-22. BEACON LIGHT INSTALLATION - BLUE
FIGURE 2-23. BEACON LIGHT INSTALLATION - RED
FIGURE 2-24. HOOD INSTALLATION
SECTION 3 - BOOM
FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION - E400AN

FIGURE 3-2. BOOM AND CYLINDERS INSTALLATION - E400AJPN

FIGURE 3-3. MAIN BOOM ASSEMBLY - E400AN

FIGURE 3-4. MAIN BOOM ASSEMBLY - E400AJPN

FIGURE 3-5. JIB INSTALLATION

FIGURE 3-6. ROTATOR ASSEMBLY - E400AN

FIGURE 3-7. ROTATOR ASSEMBLY - PLATFORM SUPPORT TO JIB - E400AJPN

FIGURE 3-8. ROTATOR ASSEMBLY - MAIN BOOM TO JIB - E400AJPN

FIGURE 3-9. PLATFORM SUPPORT INSTALLATION

FIGURE 3-10. BOOM LIMIT SWITCHES INSTALLATION

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY

FIGURE 4-2. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY

FIGURE 4-3. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY - W/STOP AND 1 CELL LSS

FIGURE 4-4. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY

FIGURE 4-5. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY

FIGURE 4-6. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY

AUSTRALIAN AND UL SPECS)

AUSTRALIAN, CE AND JAPANESE SPECS)

EXCEPT UL SPECS)

EXCEPTED AUSTRALIAN, CE AND JAPANESE SPECS)

SPECS)

CE AND JAPANESE SPECS)

FIGURE 4-13. PLATFORM CONSOLE ASSEMBLY - E400AJPN - NON-UL LISTED (ALL SPESC EXCEPT UL SPECS)

Show all 60 sections

FIGURE 4-14. LIGHT PANEL INSTALLATION

FIGURE 4-15. CONTROLLER ASSEMBLY - DRIVE AND STEER

FIGURE 4-16. CONTROLLER ASSEMBLY - LIFT AND SWING

FIGURE 4-17. FOOTSWITCH ASSEMBLY

FIGURE 4-18. TRAY ASSEMBLY

FIGURE 4-19. SKYEYE INSTALLATION

FIGURE 4-20. SKYGUARD BAR INSTALLATION

FIGURE 4-21. SKYLINE INSTALLATION

FIGURE 4-22. PIPE RACK INSTALLATION

SECTION 5 - CYLINDER

FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E400AN

FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E400AJPN

FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB - E400AJPN

FIGURE 5-4. LIFT CYLINDER ASSEMBLY - LOWER - E400AN

FIGURE 5-5. CYLINDER ASSEMBLY - LOWER - E400AJPN

FIGURE 5-6. LIFT CYLINDER ASSEMBLY - MID - E400AN

FIGURE 5-7. LIFT CYLINDER ASSEMBLY - MID - E400AJPN

FIGURE 5-8. LIFT CYLINDER - UPPER - E400AN (PRIOR TO PVC 2001)

FIGURE 5-10. LIFT CYLINDER - UPPER - E400AJPN (PRIOR TO PVC 2001)

FIGURE 5-11. LIFT CYLINDER - UPPER - E400AJPN (PVC 2001)

FIGURE 5-12. MASTER CYLINDER ASSEMBLY - E400AN

FIGURE 5-13. MASTER CYLINDER ASSEMBLY - E400AJPN

FIGURE 5-14. STEER CYLINDER ASSEMBLY

FIGURE 5-15. TELESCOPE CYLINDER ASSEMBLY - E400AN (PRIOR TO PVC 2001)

FIGURE 5-16. TELESCOPE CYLINDER ASSEMBLY - E400AN (PVC 2001)

FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLY - E400AJPN (PRIOR TO PVC 2001)

FIGURE 5-18. TELESCOPE CYLINDER ASSEMBLY - E400AJPN (PVC 2001)

FIGURE 5-19. COUNTERBALANCE VALVE ASSEMBLY

SECTION 6 - HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - E400AN

FIGURE 6-2. HYDRAULIC DIAGRAM - E400AJPN62 topics

SECTION 7 - ELECTRICAL
FIGURE 7-1. AC PLUGS AND SOCKETS INSTALLATION - AFSINT 107-2-01 KEYED GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 7-2. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND (CE SPEC)
FIGURE 7-3. AC PLUGS AND SOCKETS INSTALLATION - CEE 7 SIDE GROUND (CE SPEC)
FIGURE 7-4. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 7-5. AC PLUGS AND SOCKETS INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 7-6. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 BLUE (CE SPEC)
FIGURE 7-7. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 YELLOW (CE SPEC)
FIGURE 7-8. BATTERY CABLE KIT - E400AN AND E400AJPN
FIGURE 7-9. BATTERY CABLE KIT - E400AN AND E400AJPN - UL SPECS
FIGURE 7-10. BOOM CABLE - LOWER
FIGURE 7-11. BOOM CABLE - UPPER
FIGURE 7-12. BOOM LIMIT SWITCH HARNESS - LOWER
FIGURE 7-13. BOOM LIMIT SWITCH HARNESS - UPPER
FIGURE 7-14. BREAKER BOX KIT WITH ONE BREAKERS - CE SPEC
FIGURE 7-15. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC
FIGURE 7-16. CABLES AND CLAMPS INSTALLATION - E400AN
FIGURE 7-17. CABLES AND CLAMPS INSTALLATION - E400AJPN
FIGURE 7-18. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE SPEC)
FIGURE 7-19. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC)
FIGURE 7-20. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC)
FIGURE 7-21. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC)
FIGURE 7-22. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE SPEC)
FIGURE 7-23. CHASSIS TO TURNTABLE HARNESS
FIGURE 7-24. GROUND CONTROL PANEL HARNESS
FIGURE 7-25. INVERTER HARNESS
FIGURE 7-26. INVERTER IGNITION HARNESS
FIGURE 7-27. LOWER BOOM 110V HARNESS ASSEMBLY
FIGURE 7-28. LOWER BOOM 220V HARNESS ASSEMBLY - CE SPEC
FIGURE 7-29. LOWER BOOM 220V HARNESS ASSEMBLY - CE SPEC
FIGURE 7-30. PLATFORM CONSOLE HARNESS - WITH 1 CELL LSS
FIGURE 7-31. PLUG AND RECEPTACLE INSTALLATION - 110V
FIGURE 7-32. PLUG AND RECEPTACLE INSTALLATION - 220V
FIGURE 7-33. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY
FIGURE 7-34. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW (CE SPEC)
FIGURE 7-35. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 7-36. PLUG AND RECEPTACLE 220V INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 7-38. PLUG AND RECEPTACLE 220 INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 7-39. PLUG AND RECEPTACLE 220VINSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX (CE SPEC)
FIGURE 7-40. PLUG AND RECEPTACLE 220VINSTALLATION - IEC 60309 - BLUE (CE SPEC)
FIGURE 7-41. SKYEYE INTERMEDIATE HARNESS
FIGURE 7-42. SKYEYE RECEIVER HARNESS
FIGURE 7-43. SKYEYE EMITTER HARNESS
FIGURE 7-44. SKYGUARD HARNESS - WITH 1 CELL LSS
FIGURE 7-45. SKYLINE HARNESS
FIGURE 7-46. STEER/BRAKE HARNESS
FIGURE 7-47. TRACTION HARNESS
FIGURE 7-48. TURNTABLE HARNESS
FIGURE 7-49. UPPER BOOM 110V HARNESS ASSEMBLY
FIGURE 7-50. UPPER BOOM 220V HARNESS ASSEMBLY - CE SPEC
FIGURE 7-51. VALVE HARNESS
SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC
FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC
FIGURE 8-3. DECAL INSTALLATION - CE SPEC
FIGURE 8-4. DECAL INSTALLATION - CHINESE/ENGLISH
FIGURE 8-5. DECAL INSTALLATION - FRENCH/ENGLISH SPECS
FIGURE 8-6. DECAL INSTALLATION - JAPANESE SPEC
FIGURE 8-7. DECAL INSTALLATION - KOREAN SPEC
FIGURE 8-8. DECAL INSTALLATION - SPANISH/ENGLISH SPECS
FIGURE 8-9. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS
FIGURE 8-10. DECAL INSTALLATION - OPTIONS

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (406 pages). Open the sample pages (PDF, 650 KB)

Sample pages from the JLG E400AJP narrow, E400A narrow Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 151: SECTION 3 - BOOM
Parts illustration, page 235: SECTION 5 - CYLINDER
Parts illustration, page 385: SECTION 8 - DECALS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the E400AJP narrow, E400A narrow are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215011_Rev_B$69.71

Service manuals

Service Manual 3121125 · 256 pagesCovers E400A, E400AJP, E400AJP narrow, E400A narrow, M400A, M400AJP, M400AJP narrow, M400A narrowSerial: Prior to 0300208530$69.67Details

Service Manual 3121717 · 488 pagesCovers E400AJP, E400AJP narrow, E400A narrow, M400AJP, M400AJP narrowSerial: 0300208530-0300272265$69.85Details

Service Manual 3121827 · 258 pagesCovers E400A, E400AJP, E400AJP narrow, E400A narrow, M400A, M400AJP, M400AJP narrow, M400A narrowSerial: Prior to 0300208530$69.67Details

Service Manual 31215010 · 486 pagesCovers E400AJP narrow, E400A narrow$69.75Details

Service Manual 31217127 · 486 pagesCovers E400AJP narrow, E400A narrow$69.63Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 406 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).