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JLG E400AJP, E400AJP narrow, E400A narrow, M400AJP, M400AJP narrow Boom Lift Parts Manual

634 pages · Publication 3121718

$69.79
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Models
E400AJP, E400AJP narrow, E400A narrow, M400AJP, M400AJP narrow
Serial coverage
0300208530-0300272265
Manual type
Parts Manual
Pages
634
Publication
3121718
Condition
Brand new
JLG E400AJP, E400AJP narrow, E400A narrow, M400AJP, M400AJP narrow Boom Lift Parts Manual, publication 3121718

What's inside

From the manual's own table of contents: 75 sections, 198 entries. See sample pages (PDF, 686 KB)

General47 topics
  • SECTION 1 - FRAME
  • FIGURE 1-5. HUB - SPINDLE ASSEMBLY - RH - E400AJP/M400AJP
  • FIGURE 1-6. HUB - SPINDLE ASSEMBLY - RH - E400AN/E400AJPN/M400AJPN
  • FIGURE 1-7. HUB - SPINDLE ASSEMBLY - LH - E400AJP/M400AJP
  • FIGURE 1-8. HUB - SPINDLE ASSEMBLY - LH - E400AN/E400AJPN/M400AJPN
  • FIGURE 1-9. DRIVE INSTALLATION - E400AN, E400AJP AND E400AJPN
  • FIGURE 1-10. DRIVE INSTALLATION - E400AN, E400AJP AND E400AJPN - UL SPECS
  • FIGURE 1-11. DRIVE INSTALLATION - M400AJP AND M400AJPN
  • FIGURE 1-12. DRIVE HUB ASSEMBLY
  • FIGURE 1-13. DRIVE MOTOR ASSEMBLY
  • FIGURE 1-14. ELECTRICAL PLATE ASSEMBLY - LH
  • FIGURE 1-15. ELECTRICAL PLATE ASSEMBLY - LH - UL SPECS
  • FIGURE 1-16. ELECTRICAL PLATE ASSEMBLY - RH
  • FIGURE 1-17. ELECTRICAL PLATE ASSEMBLY - RH - UL SPECS
  • FIGURE 1-19. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC NON MARKING
  • FIGURE 1-20. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC WITH TIRE SEALANT
  • FIGURE 1-22. TIRE/WHEEL - IN240/55-17.5 FOAM FILLED NON MARKING
  • FIGURE 1-23. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING
  • FIGURE 1-24. TIRE/WHEEL - SOLID NON-MARKING
  • FIGURE 1-25. MOTOR/PUMP/TANK - E400AN/E400AJP/E400AJPN INSTALLATION - NON-UL SPECS
  • FIGURE 1-26. MOTOR/PUMP/TANK - E400AN/E400AJP/E400AJPN INSTALLATION - UL SPECS
  • FIGURE 1-27. MOTOR/PUMP/TANK INSTALLATION - M400AJP
  • FIGURE 1-28. MOTOR/PUMP/TANK INSTALLATION - M400AJPN
  • FIGURE 1-29. MOTOR/PUMP ASSEMBLY
  • FIGURE 1-30. HYDRAULIC TANK ASSEMBLY - E400AN/E400AJP/E400AJPN
  • FIGURE 1-31. HYDRAULIC TANK ASSEMBLY - M400AJP/M400AJPN
  • FIGURE 1-32. VALVE INSTALLATION - FRAME MOUNTED - E400AN
  • FIGURE 1-37. BRAKE/STEER VALVE ASSEMBLY
  • FIGURE 1-38. BATTERY BOX INSTALLATION - STANDARD (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
  • FIGURE 1-39. BATTERY BOX INSTALLATION - STANDARD (AUSTRALIAN & CE SPECS)
  • FIGURE 1-40. BATTERY BOX INSTALLATION - AGM BATTERIES (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)
  • FIGURE 1-41. BATTERY BOX INSTALLATION - AGM BATTERIES (AUSTRALIAN & CE SPECS)
  • CE SPECS)
  • FIGURE 1-43. BATTERY CHARGER INSTALLATION - E400AJP/E400AJPN (AUSTRALIAN SPEC)
  • FIGURE 1-44. BATTERY CHARGER INSTALLATION - E400AN/E400AJP/E400AJPN (CE SPECS)
  • SPECS)
  • FIGURE 1-46. BATTERY CHARGER INSTALLATION - M400AJP/M400AJPN (AUSTRALIAN SPEC)
  • FIGURE 1-47. BATTERY CHARGER INSTALLATION - M400AJP/M400AJPN (CE SPECS)
  • FIGURE 1-48. BATTERY CHARGER ASSEMBLY
  • FIGURE 1-49. INVERTER INSTALLATION - E400AJP/M400AJP
  • FIGURE 1-50. INVERTER INSTALLATION - E400AN/E400AJPN/M400AJPN
  • FIGURE 1-51. FRAME COVER INSTALLATION - E400AJP
  • FIGURE 1-52. FRAME COVER INSTALLATION - M400AJP
  • FIGURE 1-53. FRAME COVER INSTALLATION - E400AN/E400AJPN
  • FIGURE 1-54. FRAME COVER INSTALLATION - M400AJPN
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. VALVE INSTALLATION- TURNTABLE MOUNTED - E400AN
FIGURE 2-6. MAIN CONTROL VALVE ASSEMBLY
FIGURE 2-7. RELEVELING VALVE ASSEMBLY
FIGURE 2-10. MOTION ALARM INSTALLATION
FIGURE 2-11. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
FIGURE 2-12. SWING MOTOR ASSEMBLY
FIGURE 2-13. SWING BEARING ASSEMBLY
FIGURE 2-14. REMOTE BEARING LUBE INSTALLATION - OPTIONAL
FIGURE 2-15. DRIVE ORIENTATION INSTALLATION
FIGURE 2-16. FUEL TANK AND BATTERY INSTALLATION - M400AJP/M400AJPN
FIGURE 2-18. GROUND CONTROL BOX INSTALLATION - E400AN (CE SPEC)
CE SPEC)
FIGURE 2-20. GROUND CONTROL BOX INSTALLATION - E400AJP/E400AJPN/M400AJP/M400AJPN (CE SPEC)
SPECS)
FIGURE 2-22. GROUND CONTROL BOX ELECTRICAL ASSEMBLY - E400AN (CE SPEC)
EXCEPT CE SPEC)
FIGURE 2-25. MOTOR CONTROLS INSTALLATION - M400AJP/M400AJPN
FIGURE 2-26. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)
FIGURE 2-27. STROBE LIGHT ASSEMBLY - AMBER
FIGURE 2-34. HOOD INSTALLATION - E400AJP/E400AJPN/E400AN
FIGURE 2-35. HOOD INSTALLATION - M400AJP/M400AJPN
SECTION 3 - ENGINE
FIGURE 3-1. KUBOTA MOTOR/GENERATOR INSTALLATION - M400AJP/M400AJPN
FIGURE 3-4. KUBOTA MOTOR/GENERATOR COMPONENTS (SN 0300208530 through 0300256446)
Show all 76 sections
FIGURE 3-5. KUBOTA MOTOR/GENERATOR COMPONENTS (SN 0300256447 through 0300272265)
SECTION 4 - BOOM
FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - E400AN
FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - E400AJP/M400AJP/E400AJPN/M400AJPN
FIGURE 4-3. MAIN BOOM ASSEMBLY - E400AN
FIGURE 4-4. MAIN BOOM ASSEMBLY - E400AJP/M400AJP/E400AJPN/M400AJPN
FIGURE 4-5. JIB INSTALLATION
FIGURE 4-6. ROTATOR ASSEMBLY - E400AN
FIGURE 4-7. ROTATOR ASSEMBLY - PLATFORM SUPPORT TO JIB - E400AJP/M400AJP/E400AJPN/M400AJPN
FIGURE 4-8. ROTATOR ASSEMBLY - MAIN BOOM TO JIB - E400AJP/M400AJP/E400AJPN/M400AJPN
FIGURE 4-9. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS
FIGURE 4-10. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS
FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
FIGURE 4-12. CABLES AND CLAMPS INSTALLATION - E400AN
FIGURE 4-13. CABLES AND CLAMPS INSTALLATION - E400AJP/M400AJP/E400AJPN/M400AJPN
FIGURE 4-14. BOOM LIMIT SWITCHES INSTALLATION11 topics
  • SECTION 5 - PLATFORM
  • FIGURE 5-1. PLATFORM ASSEMBLY - 4FT/1.22M - SIDE GATE ENTRY
  • FIGURE 5-2. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY
  • FIGURE 5-4. PLATFORM ASSEMBLY - 5FT/1.52M - SIDE GATE ENTRY - W/STOP AND 1 CELL LSS
  • FIGURE 5-5. PLATFORM ASSEMBLY - 4FT/1.22M - DROP BAR ENTRY
  • FIGURE 5-6. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY
  • FIGURE 5-7. PLATFORM ASSEMBLY - 5FT/1.52M - DROP BAR ENTRY
  • SKYGUARD - E400AN
  • WITHOUT SKYGUARD - E400AJP/E400AJPN/M400AJP/M400AJPN
  • FIGURE 5-36. CONTROLLER ASSEMBLY - DRIVE AND STEER
  • FIGURE 5-37. CONTROLLER ASSEMBLY - LIFT AND SWING
FIGURE 5-38. FOOTSWITCH ASSEMBLY
FIGURE 5-39. MOTOR CONTROLS INSTALLATION - M400AJP/M400AJPN
FIGURE 5-40. TRAY ASSEMBLY
FIGURE 5-41. SEALED ENCLOSURES - UL SPECS
FIGURE 5-42. SKYEYE INSTALLATION
FIGURE 5-45. SKYLINE INSTALLATION
FIGURE 5-46. CROSS RAIL INSTALLATION
FIGURE 5-47. PIPE RACK INSTALLATION
SECTION 6 - CYLINDER
FIGURE 6-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E400AN
FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - E400AJP/M400AJP/E400AJPN/M400AJPN
FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB - E400AJP/M400AJP/E400AJPN/M400AJPN
FIGURE 6-16. MASTER CYLINDER ASSEMBLY - E400AN
FIGURE 6-17. MASTER CYLINDER ASSEMBLY - E400AJP/M400AJP/E400AJPN/M400AJPN
FIGURE 6-18. STEER CYLINDER ASSEMBLY
FIGURE 6-23. COUNTERBALANCE VALVE ASSEMBLY
SECTION 7 - HYDRAULIC
FIGURE 7-1. HYDRAULIC DIAGRAM - E400AN
FIGURE 7-6. HYDRAULIC DIAGRAM LIST
SECTION 8 - ELECTRICAL
FIGURE 8-1. ELECTRICAL DIAGRAM LIST
FIGURE 8-2. AC PLUGS AND SOCKETS INSTALLATION - AFSINT 107-2-01 KEYED GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 8-3. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND (CE SPEC)
FIGURE 8-4. AC PLUGS AND SOCKETS INSTALLATION - CEE 7 SIDE GROUND (CE SPEC)
FIGURE 8-5. AC PLUGS AND SOCKETS INSTALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 8-6. AC PLUGS AND SOCKETS INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)
FIGURE 8-7. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 BLUE (CE SPEC)
FIGURE 8-8. AC PLUGS AND SOCKETS INSTALLATION - IEC 60309 YELLOW (CE SPEC)
FIGURE 8-9. BATTERY CABLE KIT - E400AN, E400AJP AND E400AJPN
FIGURE 8-10. BATTERY CABLE KIT - E400AN, E400AJP AND E400AJPN - UL SPECS
FIGURE 8-11. BATTERY CABLE KIT - M400AJP AND M400AJPN65 topics
  • FIGURE 8-12. BOOM CABLE - LOWER
  • FIGURE 8-13. BOOM CABLE - UPPER
  • FIGURE 8-14. BOOM LIMIT SWITCH HARNESS - LOWER
  • FIGURE 8-15. BOOM LIMIT SWITCH HARNESS - UPPER
  • FIGURE 8-16. BREAKER BOX INSTALLATION - DOUBLE BREAKER BOXES
  • FIGURE 8-17. BREAKER BOX KIT WITH ONE BREAKERS - CE SPEC
  • FIGURE 8-18. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC
  • FIGURE 8-19. CHARGER CORD PLUG INSTALLATION - 110V - IEC 60309 - YELLOW (CE SPEC)
  • FIGURE 8-20. CHARGER CORD PLUG INSTALLATION - 220V - AFSINT 107 KEYED GROUND (CE SPEC)
  • FIGURE 8-21. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 POST GROUND (CE SPEC)
  • FIGURE 8-22. CHARGER CORD PLUG INSTALLATION - 220V - CEE7 SIDE GROUND (CE SPEC)
  • FIGURE 8-23. CHARGER CORD PLUG INSTALLATION - 220V - IEC 60309 - BLUE (CE SPEC)
  • FIGURE 8-24. CHASSIS TO TURNTABLE HARNESS
  • FIGURE 8-25. GENERATOR HARNESS
  • FIGURE 8-26. GROUND CONTROL PANEL HARNESS
  • FIGURE 8-27. INVERTER HARNESS
  • FIGURE 8-28. INVERTER IGNITION HARNESS
  • FIGURE 8-29. LOWER BOOM 110V HARNESS ASSEMBLY
  • FIGURE 8-30. LOWER BOOM 220V HARNESS ASSEMBLY - CE SPEC
  • FIGURE 8-31. LOWER BOOM 220V HARNESS ASSEMBLY - CE SPEC
  • FIGURE 8-32. LLS SYSTEM HARNESS
  • FIGURE 8-33. PLATFORM CONSOLE HARNESS - WITHOUT LSS OR WITH 4 CELL LSS
  • FIGURE 8-34. PLATFORM CONSOLE HARNESS - WITH 1 CELL LSS
  • FIGURE 8-35. PLUG AND RECEPTACLE INSTALLATION - 110V
  • FIGURE 8-36. PLUG AND RECEPTACLE INSTALLATION - 220V
  • FIGURE 8-37. PLUG AND RECEPTACLE INSTALLATION - SUPPLIED LOCALLY
  • FIGURE 8-38. PLUG AND RECEPTACLE 110V INSTALLATION - IEC 60309 - YELLOW (CE SPEC)
  • FIGURE 8-39. PLUG AND RECEPTACLE 220V INSTALLATION - AFSINT 107 KEYED GROUND - 2 X 4 BOX (CE SPEC)
  • FIGURE 8-40. PLUG AND RECEPTACLE 220V INST ALLATION - CEE7 POST GROUND - 2 X 4 BOX (CE SPEC)
  • FIGURE 8-41. PLUG AND RECEPTACLE 220VINSTALLATION - CEE7 POST GROUND - 70MM X 70MM BOX (CE SPEC)
  • FIGURE 8-42. PLUG AND RECEPTACLE 220 INSTALLATION - CEE7 SIDE GROUND - 2 X 4 BOX (CE SPEC)
  • FIGURE 8-43. PLUG AND RECEPTACLE 220VINSTALLATION - CEE7 SIDE GROUND - 70MM X 70MM BOX (CE SPEC)
  • FIGURE 8-44. PLUG AND RECEPTACLE 220VINSTALLATION - IEC 60309 - BLUE (CE SPEC)
  • FIGURE 8-45. SKYEYE INTERMEDIATE HARNESS
  • FIGURE 8-46. SKYEYE RECEIVER HARNESS
  • FIGURE 8-47. SKYEYE EMITTER HARNESS
  • FIGURE 8-48. SKYGUARD HARNESS - WITHOUT LSS OR WITH 4 CELL LSS
  • FIGURE 8-49. SKYGUARD HARNESS - WITH 1 CELL LSS
  • FIGURE 8-50. SKYLINE HARNESS
  • FIGURE 8-51. STEER/BRAKE HARNESS
  • FIGURE 8-52. TRACTION HARNESS
  • FIGURE 8-53. TURNTABLE HARNESS
  • FIGURE 8-54. UPPER BOOM 110V HARNESS ASSEMBLY
  • FIGURE 8-55. UPPER BOOM 220V HARNESS ASSEMBLY - CE SPEC
  • FIGURE 8-56. VALVE HARNESS
  • SECTION 9 - DECALS
  • FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC - E400AN/E400AJP/E400AJPN
  • FIGURE 9-2. DECAL INSTALLATION - ANSI SPEC - M400AJP/M400AJPN
  • FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC - E400AN/E400AJP/E400AJPN
  • FIGURE 9-4. DECAL INSTALLATION - AUSTRALIAN SPEC - M400AJP/M400AJPN
  • FIGURE 9-5. DECAL INSTALLATION - CE SPEC - E400AN/E400AJP/E400AJPN
  • FIGURE 9-6. DECAL INSTALLATION - CE SPEC - M400AJP/M400AJPN
  • FIGURE 9-7. DECAL INSTALLATION - CHINESE/ENGLISH - E400AN/E400AJP/E400AJPN
  • FIGURE 9-8. DECAL INSTALLATION - CHINESE/ENGLISH - M400AJP/M400AJPN
  • FIGURE 9-9. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - E400AN/E400AJP/E400AJPN
  • FIGURE 9-10. DECAL INSTALLATION - FRENCH/ENGLISH SPECS - M400AJP/M400AJPN
  • FIGURE 9-11. DECAL INSTALLATION - JAPANESE SPEC - E400AN/E400AJP/E400AJPN
  • FIGURE 9-12. DECAL INSTALLATION - JAPANESE SPEC - M400AJP/M400AJPN
  • FIGURE 9-13. DECAL INSTALLATION - KOREAN SPEC - E400AN/E400AJP/E400AJPN
  • FIGURE 9-14. DECAL INSTALLATION - KOREAN SPEC - M400AJP/M400AJPN
  • FIGURE 9-15. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - E400AN/E400AJP/E400AJPN
  • FIGURE 9-16. DECAL INSTALLATION - SPANISH/ENGLISH SPECS - M400AJP/M400AJPN
  • FIGURE 9-17. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - E400AN/E400AJP/E400AJPN
  • FIGURE 9-18. DECAL INSTALLATION - SPANISH/PORTUGUESE SPECS - M400AJP/M400AJPN
  • FIGURE 9-19. DECAL INSTALLATION - OPTIONS
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECIAL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (634 pages). Open the sample pages (PDF, 685 KB)

Sample pages from the JLG E400AJP, E400AJP narrow, E400A narrow, M400AJP and 1 more Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 235: SECTION 4 - BOOM
  • Parts illustration, page 415: SECTION 6 - CYLINDER
  • Parts illustration, page 613: SECTION 9 - DECALS

Other manuals for this machine

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This manual: Parts Manual 3121718$69.79
Other manuals for the E400AJP, M400AJP, M400AJP narrow

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 634 pages

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Other editions and similar models

JLG E400A, E400AJP, E400AJP narrow, E400A narrow, E450A, E450AJ, M400A, M4Parts Manual · 3121128 · $69.61JLG E400A, E400AJP, E400AJP narrow, E400A narrow, E450A, E450AJ, M400A, M4Parts Manual · 3121830 · $69.71JLG E400AJP, E400AJP narrow, E400A narrow, M400AJP, M400AJP narrowParts Manual · 3121646 · $69.95JLG E400AJP narrow, E400A narrowParts Manual · 31215011 · $69.75JLG E400AJP narrow, E400A narrowParts Manual · 31215011_Rev_B · $69.71

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