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Terex Genie S-60, S-65, S-60X, S-60XC, S-60 HC, S-60 TraX, S-65 TraX Telescopic Boom Lift Service Manual

461 pages · Publication 147753

$69.91
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Models
Genie S-60, S-65, S-60X, S-60XC, S-60 HC, S-60 TraX, S-65 TraX
Serial coverage
See Cover
Manual type
Service Manual
Pages
461
Publication
147753
Condition
Brand new
Terex Genie S-60, S-65, S-60X, S-60XC, S-60 HC, S-60 TraX, S-65 TraX Telescopic Boom Lift Service Manual, publication 147753

What's inside

From the manual's own table of contents: 133 topics. See sample pages (PDF, 736 KB)

  • Important Information
  • Serial Number Information
  • Revision History
  • Serial Number Legend
  • General Safety Rules
  • Machine Specifications
  • Performance Specifications
  • Hydraulic Specifications
  • Manifold Component Specifications
  • Ford DSG-423 EFI Engine Specifications
  • Ford MSG-425 EFI Engine Specifications
  • Deutz D2011L03i Engine Specifications
  • Deutz TD2011L04i Engine Specifications
  • Perkins 404-22 Engine Specifications
  • Machine Torque Specifications
  • Trax Torque Specifications
  • Hydraulic Hose and Fitting Torque Specifications
  • SAE and Metric Fasteners Torque Charts
  • Introduction
  • Pre-Delivery Preparation
  • Maintenance Inspection Report
  • Checklist A Procedures
  • Inspect the Manuals and Decals
  • Perform Pre-operation Inspection
Show all 133 topics
  • Perform Function Tests
  • Perform Engine Maintenance
  • Check the High Pressure Hydraulic Filter Condition Indicator
  • Test the Oscillate Axle (if equipped)
  • S-60 TRAX and S-65 TRAX
  • Perform 30 Day Service
  • Check the Track Tension, S-60 TRAX and S-65 TRAX
  • A-10 Perform Engine Maintenance - Ford and Perkins Models
  • A-11 Inspect the Fuel Filter/Water Separator - Diesel Models
  • A-12 Check and Adjust the Engine RPM - Perkins Models
  • A-13 Grease the Turntable Rotation Bearing and Rotate Gear
  • A-14 Replace the Drive Hub Oil
  • A-15 Perform Engine Maintenance - Ford Models
  • A-16 Perform Engine Maintenance - Perkins Models
  • Checklist B Procedures
  • Inspect the Battery
  • Inspect the Electrical Wiring
  • Check the Exhaust System
  • Inspect the Engine Air Filter - Ford, Deutz and Perkins Models
  • Check the Oil Cooler and Cooling Fins - Deutz Models
  • Confirm the Proper Brake Configuration
  • Check the Drive Hub Oil Level and Fastener Torque
  • Check and Adjust the Engine RPM - Ford and Deutz Models
  • B-10 Test the Ground Control Override
  • B-11 Check the Oscillate Directional Valve Linkage
  • B-12 Test the Platform Self-leveling
  • B-13 Test the Engine Idle Select
  • B-14 Test the Fuel Select Operation - Ford Models
  • B-15 Test the Drive Brakes
  • B-16 Test the Drive Speed - Stowed Position
  • B-17 Test the Drive Speed - Raised or Extended Position
  • B-18 Test the Alarm Package - Optional Equipment
  • B-19 Perform Hydraulic Oil Analysis
  • B-20 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
  • B-21 Replace the Fuel Filter Element - Perkins Models
  • B-22 Inspect the Boom Extend/Retract Cables
  • B-23 Perform Engine Maintenance - Deutz Models
  • B-24 Perform Engine Maintenance - Ford Models
  • B-25 Replace the Engine Air Filter Element - Ford Models
  • B-26 Perform Engine Maintenance - Perkins Models
  • Hydraulic Pumps
  • Function Pump
  • Drive Pump
  • Manifolds
  • Function Manifold Components
  • Valve Adjustments - Function Manifold
  • Jib Boom / Platform Rotate Manifold Components
  • Brake/Two-speed Manifold Components (to SN 25201)
  • Brake/Two-speed Manifold Components (from SN 25202)
  • Turntable Rotation Manifold Components
  • Oscillate Directional Valve Components
  • Valve Adjustments - Oscillate Relief Valve
  • Drive Oil Diverter Manifold (welder option)
  • Traction Manifold Components, 2WD
  • Valve Adjustments, 2WD Traction Manifold
  • Traction Manifold Components, 4WD (from SN 21001 to 21231)
  • Traction Manifold Components, 4WD (after SN 21231)
  • Valve Adjustments, 4WD Traction Manifold
  • Hydraulic Generator Manifold Components, 3kW (after SN 21396)
  • Valve Coils
  • Turntable Rotation Components
  • Turntable Rotation Assembly
  • Axle Components
  • Oscillate Axle Cylinders
  • Track Components
  • Track Assembly, S-60 TRAX and S-65 TRAX
  • Fault Codes - Control System
  • Fault Codes - Ford DSG-423 EFI Engine
  • Fault Codes - Ford MSG-425 EFI Engine
  • Fault Codes - Platform Load Sense System, S-60 HC
  • Electrical Symbols Legend
  • Hydraulic Symbols Legend
  • Limit Switch Location Legend
  • Ford Engine Relay Layout
  • Ford DSG-423 Engine Wire Harness
  • Ford MSG-425 Engine Wire Harness
  • Electrical Schematic, Options (All Models)
  • Wiring Diagram, Belt Driven Generator
  • Wiring Diagram, 3kW Hydraulic Generator
  • Wiring Diagram, 12kW Hydraulic Generator - Welder Option
  • Electrical Schematic, 12kW Hydraulic Generator - Welder Option
  • Hydraulic Schematic, 12kW Hydraulic Generator - Welder Option
  • Hydraulic Schematic, 2WD Models (from SN 21001 to 21396)
  • Hydraulic Schematic, 2WD Models (after SN 21396)
  • Hydraulic Schematic, 4WD Models (from SN 21001 to 21396)
  • Hydraulic Schematic, 4WD Models (after SN 21396)
  • Electrical Schematic, S-65 Ford Engine Models (ANSI / CSA)
  • Ford Engine Models (ANSI / CSA)
  • Ford Engine Models (ANSI/CSA)
  • Deutz D2011L03i Models (ANSI / CSA)
  • Deutz TD2011L04i Models (ANSI / CSA)
  • Deutz Engine Models (ANSI / CSA)
  • Perkins Engine Models (ANSI / CSA)
  • Deutz D2011L03i Models (ANSI/CSA)
  • Deutz TD2011L04i Models (ANSI/CSA)
  • Deutz Engine Models (ANSI/CSA)
  • Perkins Engine Models (ANSI/CSA)
  • Ford Engine Models (CE) ( after SN 22516)
  • Ford Engine Models, (CE) (after SN 22516)
  • Ford Engine Models (CE)
  • Deutz D2011L03i Models (CE)
  • Deutz TD2011L04i Models (CE)
  • S60 TRAX/S65 TRAX Deutz Engine Models (CE)
  • Perkins Engine Models (AS) (from SN 21001 to 21629)
  • Ford Engine Models (AS) (after SN 22516)
  • Ford Engine Models (AS) (after SN 22516))
  • Ford Engine Models (AS) (after SN 21629)
  • S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629)
  • Deutz Engine Models (AS) (after SN 21629)

Inside this manual

Real pages from this service manual (461 pages). Open the sample pages (PDF, 736 KB)

Sample pages from the Terex Genie S-60, S-65, S-60X, S-60XC, S-60 HC, S-60 TraX and 1 more Telescopic Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Color page, Foldout diagram
  • Specifications, page 28: Section 2 • Specifications
  • Troubleshooting, page 189: Section 5 • Fault Codes
  • Diagram, page 413: S-60 HC • S-60X •S-60XC
  • Color page, page 38: S-60 • S-65 • S-60 TRAX • S-65 TRAX
  • Foldout diagram, page 396: December 2013

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 147753$69.91
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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 461 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Terex Genie S-60, S-65, S-60X, S-60XC, S-60 HC, S-60 TraX, S-65 TraXService Manual · 1268492 · $69.59Terex Genie S-60 XC, S-65 XC, S-60 HF, S-65 HFParts Manual · 1263377GT · $69.95Terex Genie S-60 XC, S-60 HF, S-60 TraX, S-65 XC, S-65 HF, S-65 TraXService Manual · 1288652GT · $69.97Terex Genie S-60, S-65Service Manual · 34476 · $69.73Terex Genie S-60, S-65Service Manual · 48412 · $69.65Terex Genie S-60, S-65Service Manual · 65196 · $69.57Terex Genie S-60, S-65, S-60 HCService Manual · 77828 · $69.53Terex Genie S-60, S-65, S-60 HC, S-60 Trax, S-65 TraxService Manual · 139188 · $69.81

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).