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Terex Genie S-80, S-85, S-80X Telescopic Boom Lift Service Manual

277 pages · Publication 1287339GT

$69.51
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Models
Genie S-80, S-85, S-80X
Serial coverage
See Cover
Manual type
Service Manual
Pages
277
Publication
1287339GT
Condition
Brand new
Terex Genie S-80, S-85, S-80X Telescopic Boom Lift Service Manual, publication 1287339GT

What's inside

From the manual's own table of contents: 99 sections, 175 entries. See sample pages (PDF, 627 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Performance Specifications
Hydraulic Oil Specifications
Hydraulic Component Specifications
Manifold Component Specifications
Deutz TD2011L04i Engine Specifications
Deutz TD 2.9 Engine Specifications
Perkins 404D-22 Engine Specifications
GM 3.0L Engine Specifications
Machine Torque Specifications
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
Section 3 Repair Procedures
Introduction
Platform Controls
ALC-500 Circuit Board1 topic
  • How to Remove the ALC-500 Circuit Board
Joysticks4 topics
  • How to Adjust the Joystick Max-out Setting
  • How to Adjust the Joystick Ramp Rate Setting
  • How to Adjust the Joystick Threshold Setting
  • How to Calibrate the Boom Angle Sensor
Show all 99 sections
Platform Components
Platform
Platform Leveling Slave Cylinder2 topics
  • How to Remove the Platform Leveling Slave Cylinder
  • How to Bleed the Slave Cylinder
Platform Rotator2 topics
  • How to Remove the Platform Rotator
  • How to Bleed the Platform Rotator
Platform Overload System
Jib Boom Components
Jib Boom
Jib Boom Lift Cylinder
Boom Components
Cable Track2 topics
  • How to Remove the Cable Track, S-80
  • How to Repair the Cable Track
Boom2 topics
  • How to Shim the Boom
  • How to Remove the Boom
Boom Lift Cylinder
Boom Extension Cylinder
Boom Extend/Retract Cables2 topics
  • How to Adjust the Extend/Retract Cables
  • How to Replace the Boom Extend/Retract Cables
Platform Leveling Master Cylinder
Primary Boom Angle Sensor, S-80X
Engines
RPM Adjustment
Flex Plate3 topics
  • How to Remove the Flex Plate
  • How to Install the Flex Plate
  • How to install the Pump and Bell Housing Assembly
Ground Controls
Control Relays
Hydraulic Pumps
Function Pump
Drive Pump1 topic
  • How to Prime the Drive Pump
Manifolds
Function Manifold
Valve Adjustments - Function Manifold3 topics
  • How to Adjust the System Relief Valve
  • How to Adjust the Boom Down Relief Valve
  • How to Adjust the Boom Extend Relief Valve
Brake/Two-Speed Manifold Components
Turntable Rotation Manifold Components
Platform Rotate Manifold Components
Platform Manifold Components, S-80
Platform Manifold Components, S-85
2WD Traction Manifold Components
4WD Traction Manifold Components
Drive Oil Diverter Manifold Components (welder option)
Valve Adjustments - Traction Manifold
Valve Coils1 topic
  • Valve Coil Resistance Specifications
Fuel and Hydraulic Tanks
Fuel Tank
Hydraulic Tank
Turntable Rotation Components
Turntable Rotation Drive Hub Assembly3 topics
  • How to Remove the Turntable Rotation Drive Hub Assembly
  • How to Remove the Turntable Rotation Hydraulic Motor
  • How to Adjust the Turntable Rotation Gear Backlash
Steer Axle Components
Yoke and Drive Hub
Drive Motors
Drive Hubs
Steer Cylinders
Non-steer Axle Components
Drive Motor
Drive Hub
Oscillating Axle Components
Oscillate Axle Cylinders
Oscillate Directional Valve2 topics
  • How to Adjust the Oscillate Relief Valve
  • How to Set Up the Directional Valve Linkage
Section 4 Fault Codes
Control System Fault Codes2 topics
  • How to Retrieve Control System Fault Codes
  • Control System Fault Codes
Fault Code Display - Deutz and Perkins Models3 topics
  • Models
  • Main Menu Structure - Deutz D 2.9 L4 Models
  • Main Menu Structure - Perkins 404F-22 Models
Deutz D 2.9 L4 Engine Fault Codes
Perkins 404F-22 Engine Fault Codes
Section 5 Schematics
Electrical Symbol Legend
Hydraulic Symbols Legend
Relay and Fuse Panel Legend - Deutz TD2011L04i
Relay and Fuse Panel Legend - Deutz TD2.9 L4
Engine Relay Layout - Perkins 404D-22T
Relay and Fuse Panel Legend - Perkins 804D-33
Engine Relay Layout - GM 3.0L
Connector Pin Legends
Ground Control Box Wiring Diagram
Deutz TD2.9 L4 Engine Harness
Electrical Schematics, S-80X – ANSI and CSA Models12 topics
  • Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  • Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  • Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  • Electrical Schematic, S-80X - Perkins 404D-22T Models (ANSI / CSA)
  • Ground Control Box, S-80X - Perkins 404D-22T Models (ANSI / CSA)
  • Platform Control Box, S-80X - Perkins 404D-22T Models (ANSI / CSA)
  • Electrical Schematic, S-80X - GM 3.0L Models (ANSI / CSA)
  • Ground Control Box, S-80X - GM 3.0L Models (ANSI / CSA)
  • Platform Control Box, S-80X - GM 3.0L Models (ANSI / CSA)
Electrical Schematics, S-80, S-85 – ANSI and CSA Models4 topics
  • Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Electrical Schematic, S-80 • S-85 - GM 3.0L Models (ANSI / CSA)
  • Ground Control Box, S-80 • S-85 - GM 3.0L Models (ANSI / CSA)
  • Platform Control Box, S-80 • S-85 - GM 3.0L Models (ANSI / CSA)
Electrical Schematics, S-80, S-85 – CE Models11 topics
  • Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  • Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  • Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  • Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  • Electrical Schematic, S-80 • S-85 - Perkins 404TD-22 Models (CE)
  • Ground Control Box, S-80 • S-85 - Perkins 404TD-22 Models (CE)
  • Platform Control Box, S-80 • S-85 - Perkins 404TD-22 Models (CE)
  • Electrical Schematic, S-80 • S-85 - GM 3.0L Models (CE)
  • Platform Control Box, S-80 • S-85 - GM 3.0L Models (CE)
Electrical Schematics, S-80, S-85 – AS Models8 topics
  • Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  • Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  • Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  • Electrical Schematic, S-80 • S-85 - Perkins 404TD-22 Models (AS)
  • Ground Control Box, S-80 • S-85 - Perkins 404TD-22 Models (AS)
  • Platform Control Box, S-80 • S-85 - Perkins 404TD-22 Models (AS)
  • Electrical Schematic, S-80 • S-85 - GM 3.0L Models (AS)
  • Platform Control Box, S-80 • S-85 - GM 3.0L Models (AS)
Schematics - Options6 topics
  • GM 3.0L Options Schematic
  • Deutz and Perkins Options Schematic
  • Platform Level Cutout, CTE Option
  • kW Hydraulic Generator Wiring Diagram
  • kW Hydraulic Generator Electrical Schematic
  • Belt Driven Generator Option
Hydraulic Schematics2 topics
  • Hydraulic Schematic, 2WD Models
  • Hydraulic Schematic, 4WD Models

Inside this manual

Real pages from this service manual (277 pages). Open the sample pages (PDF, 626 KB)

Sample pages from the Terex Genie S-80, S-85, S-80X Telescopic Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 26: Specifications
  • Troubleshooting, page 126: Schematics
  • Diagram, page 138: S-80X Ground Control Box Wiring Diagram
  • Foldout diagram: March 2018

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1287339GT$69.51
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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 277 pages

Quantity one is the manual described above.

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Other editions and similar models

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