Terex Genie S-80, S-85 Telescopic Boom Lift Service Manual

Name: Terex Genie S-80, S-85 Telescopic Boom Lift Service Manual
Brand: MidWestTech
SKU: 52270
Price: 69.69 USD
Availability: InStock

258 pages · Publication 52270

$69.69

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Models: Genie S-80, S-85
Manual type: Service Manual
Pages: 258
Publication: 52270
Condition: Brand new

Terex Genie S-80, S-85 Telescopic Boom Lift Service Manual, publication 52270

What's inside

From the manual's own table of contents: 192 sections, 196 entries. See sample pages (PDF, 636 KB)

Search the contents

Important Information

General Safety Rules

Machine Specifications

Performance Specifications

Hydraulic Specifications

Ford LRG 423 Engine Specifications

Deutz F4L 1011F Engine Specifications

Hydraulic Hose and Fitting Torque Specifications

Bolt Torque Specifications

Introduction4 topics

Table A
Table B
Table C
Table D

Maintenance Inspection Report

Inspect the Manuals

Inspect the Decals and Placards

Inspect for Damage, Loose or Missing Parts

Check the Engine Oil Level

Check the Engine Coolant Level - Gasoline/LPG Models

Check for Fuel Leaks

Check the Hydraulic Oil Level

Check for Hydraulic Leaks

Check the Tire Pressure

A-10 Test the Extendable Axles

A-11 Test the Platform and Ground Controls

A-12 Test the Auxiliary Power Operation

A-13 Test the Tilt Sensor

Show all 192 sections

A-14 Test the Limit Switches

A-15 Replace the Engine Oil and Filter - Gasoline/LPG Models

A-16 Drain the Fuel Filter/Water Separator - Deutz Diesel Models

A-17 Replace the Engine Air Filter

Check the Engine Belt

Check the Radiator - Gasoline/LPG Models

Check the Oil Cooler and Cooling Fins - Deutz Diesel Models

Check the Exhaust System

Check the Battery

Check the Hydraulic Tank Filter Condition Indicator

Inspect the Electrical Wiring

Inspect the Tires and Wheels (including lug nut torque)

Confirm the Proper Brake Configuration

B-10 Check the Oil Level in the Torque Hubs

B-11 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models

B-12 Check and Adjust the Engine RPM

B-13 Test the Key Switch

B-14 Test the Emergency Stop Switches

B-15 Test the Ground Control Override

B-16 Test the Platform Self-leveling

B-17 Test the Horn

B-18 Test the Foot Switch

B-19 Test the Engine Idle Select

B-20 Test the Fuel Select Operation - Gasoline/LPG Models

B-21 Test the Drive Enable System

B-22 Test the Drive Brakes

B-23 Test the Drive Speed - Stowed Position

B-24 Test the Alarm Package - Optional Equipment

B-25 Check the Hydraulic Limit Switch Linkage

B-26 Perform Hydraulic Oil Analysis

B-27 Replace the Engine Oil and Filter - Deutz Diesel Models

Check the Boom Wear Pads

Check the Extendable Axle Wear Pads

Check the Turntable Rotation Bearing Bolts

Check the Free-wheel Configuration

Grease the Turntable Rotation Bearing and Rotate Gear

Replace the Torque Hub Oil

Replace the Hydraulic Tank Filter

Replace the Drive Loop Hydraulic Filter

Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models

C-10 Replace the Gasoline Fuel Filter - Gasoline/LPG Models

C-11 Replace the PCV Valve - Gasoline/LPG Models

C-12 Replace the Spark Plugs - Gasoline/LPG Models

C-13 Check and Adjust the Air/LPG Mixture - Gasoline/LPG Models

C-14 Check and Adjust the Ignition Timing - Gasoline/LPG Models

C-15 Check the Engine Valve Clearances - Deutz Diesel Models

C-16 Check the Turntable Rotation Gear Backlash

Test or Replace the Hydraulic Oil

Change or Recondition the Engine Coolant - Gasoline/LPG Models

Change the Fuel Lines

Check the Engine Valve Clearance - Gasoline/LPG Models

Check the Engine Cylinder Compression - Gasoline/LPG Models

Clean the PCV Hoses and Fittings - Gasoline/LPG Models

Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models

Check the Toothed Belt - Deutz Diesel Models

Replace the Timing Belt - Gasoline/LPG Models

D-10 Grease the Steer Axle Wheel Bearings, 2WD Models

Engine Will Not Crank Over

Engine Cranks Over But Will Not Start - Gasoline/LPG Models

While Cranking Then Dies - Gasoline/LPG Models

Engine Runs While Cranking Then Dies

Engine Cranks Over But Will Not Start - Deutz Diesel Models

Gasoline/LPG Models

Engine High Idle Inoperative - Gasoline/LPG Models

Engine Low Idle Inoperative - Gasoline/LPG Models

Engine High Idle Inoperative - Deutz Diesel Models

Engine Low Idle Inoperative - Deutz Diesel Models

All Functions Inoperative, Engine Starts and Runs

All Lift and Steer Functions Inoperative, Drive Functions Operational

All Lift Functions Inoperative, Steer and Drive Functions Operational

Ground Controls Inoperative, Platform Controls Operate Normally

Platform Controls Inoperative, Ground Controls Operate Normally

Boom Up Function Inoperative

Boom Down Function Inoperative

Boom Extend Function Inoperative

Boom Retract Function Inoperative

Turntable Rotate Left Function Inoperative

Turntable Rotate Right Function Inoperative

All Platform Leveling Functions Inoperative

Platform Level Up Function Inoperative

Platform Level Down Function Inoperative

Platform Rotate Left Function Inoperative

Platform Rotate Right Function Inoperative

Jib Boom Up Inoperative, S-85 Models

Jib Boom Down Inoperative, S-85 Models

Drive Chassis Jack Function Inoperative

Axle Extend/Retract Inoperative

Steer Left Function Inoperative

Steer Right Function Inoperative

All Drive Functions Inoperative, All Other Functions Operate Normally

Drive Forward Or Reverse Function Inoperative

Traction Function Inoperative

Machine Will Not Drive At Full Speed

Machine Drives At Full Speed With Platform Raised or Extended

Drive Enable System Is Malfunctioning

Auxiliary Functions Inoperative

Electrical Components

Electrical Symblos Legend

Abbreviation Legend

Electrical Schematic - Gasoline/LPG Models

Ground Control Box Legend - Gasoline/LPG Models

Ground Control Box Wiring Diagram - Gasoline/LPG Models

Platform Control Box Legend - Gasoline/LPG Models

Platform Control Box Wiring Diagram - Gasoline/LPG Models

Electrical Schematic - Deutz Diesel Models

Ground Control Box Legend - Deutz Diesel Models

Ground Control Box Wiring Diagram - Deutz Diesel Models

Platform Control Box Legend - Deutz Diesel Models

Platform Control Box Wiring Diagram - Deutz Diesel Models

Hydraulic Symbols Legend

2WD Hydraulic Schematic

4WD Hydraulic Schematic

Joystick Controllers

Horsepower Limiter Board

Foot Switch

Resistors

Toggle Switches

Control Relays

Platform

Platform Leveling Slave Cylinder

Platform Rotator

Jib Boom, S-85 Models

Jib Boom Lift Cylinder, S-85 Models

Jib Boom / Platform Rotate Manifold Components, S-85 Models

Boom Cable Track

Boom

Boom Lift Cylinder

Extension Cylinders

Platform Leveling Master Cylinder

Turntable Covers

RPM Adjustment

Flex Plate

Oil Temperature and Oil Pressure Gauges

Governor Actuator

Choke Adjustments

Timing Adjustment

Carburetor Adjustment

Water Temperature and Oil Pressure Gauges

Vacuum Switch

Toggle Switches, See 1-5, Toggle Switches

Wago® Components

Power Relay

Lift/Steer Pump

Drive Pump

10-1 Function Manifold Components

10-2 Valve Adjustments - Function Manifold

10-3 Turntable Rotation Manifold Components

10-4 Chassis Jack Manifold Components

10-5 Axle Extend Dump Manifold Components

10-6 Steer Manifold Components

10-7 2WD Drive Manifold Components

10-8 Valve Adjustments, 2WD Drive Manifold

10-9 4WD Drive Manifold Components

10-10 Valve Adjustments, 4WD Drive Manifold

11-1 Fuel Tank

11-2 Hydraulic Tank

12-1 Rotation Hydraulic Motor

13-1 Yoke and Hub

13-2 Steering Cylinders

13-3 Tie Rod Cylinder

14-1 Yoke and Hub

14-2 Steering Cylinders

14-3 Tie Rod Cylinder

15-1 Extendable Axles

15-2 Drive Chassis Lift Jacks

15-3 Hydraulic Limit Switches

16-1 Drive Motor

16-2 Torque Hub

Inside this manual

Real pages from this service manual (258 pages). Open the sample pages (PDF, 635 KB)

Sample pages from the Terex Genie S-80, S-85 Telescopic Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram

Specifications, page 16: Section 2 - Specifications
Troubleshooting, page 79: General Repair Process
Diagram, page 175: Service Manual
Foldout diagram, page 183: Service Manual

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie S-80, S-85 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 52270$69.69

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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 258 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).