Terex Genie S-80, S-85 Telescopic Boom Lift Service Manual
286 pages · Publication 72062
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- Models
- Genie S-80, S-85
- Serial coverage
- from SN 966 to 3081
- Manual type
- Service Manual
- Pages
- 286
- Publication
- 72062
- Condition
- Brand new
What's inside
From the manual's own table of contents: 198 topics. See sample pages (PDF, 645 KB)
- Important Information
- General Safety Rules
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Ford LRG 425 EFI Engine Specifications
- Deutz F4L 1011F Engine Specifications
- Perkins 704-30 Engine Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Power Source
- Hydraulic System
- Electrical System
- Limit Switches
- Machine Controls
- Introduction
- Maintenance Inspection Report
- Inspect the Operators' and Safety Manuals
- Inspect the Decals and Placards
- Inspect for Damage and Loose or Missing Parts
- Check the Engine Oil Level
- Check the Engine Coolant Level - Liquid Cooled Models
- Check for Fuel Leaks
- Check the Hydraulic Oil Level
- Check for Hydraulic Leaks
Show all 198 topics
- Check the Tire Pressure
- A-10 Test the Extendable Axles
- A-11 Test the Platform and Ground Controls
- A-12 Test the Auxiliary Power Operation
- A-13 Test the Tilt Sensor
- A-14 Test the Limit Switches
- A-15 Drain the Fuel Filter/Water Separator - Diesel Models
- A-16 Inspect the Engine Air Filter
- A-17 Perform 30 Day Service
- A-18 Inspect the Radiator - Liquid Cooled Models
- A-19 Check the Battery
- A-20 Replace the Engine Oil and Filter - Ford Models
- A-21 Inspect the Electrical Wiring
- A-22 Check the Oil Cooler and Cooling Fins - Deutz Models
- A-23 Check the Engine Belt - Ford and Perkins Models
- A-24 Replace the Fuel Filters - Ford Models
- Check the Exhaust System
- Check the Hydraulic Tank Return Filter Condition Indicator
- Inspect the Tires and Wheels (including lug nut torque)
- Confirm the Proper Brake Configuration
- Check the Oil Level in the Drive Hubs
- Check and Adjust the Engine RPM
- Test the Key Switch
- Test the Emergency Stop Buttons
- Test the Ground Control Override
- B-10 Test the Platform Self-leveling
- B-11 Test the Horn
- B-12 Test the Foot Switch
- B-13 Test the Engine Idle Select Operation
- B-14 Test the Fuel Select Operation - Ford Models
- B-15 Test the Drive Enable System
- B-16 Test the Drive Brakes
- B-17 Test the Drive Speed - Stowed Position
- B-18 Test the Drive Speed - Raised or Extended Position
- B-19 Test the Alarm Package (if equipped)
- B-20 Perform Hydraulic Oil Analysis
- B-21 Replace the Hydraulic Tank Return Filter
- B-22 Replace the Drive Loop Hydraulic Filter
- B-23 Inspect the Fuel Tank Cap Venting System
- B-24 Replace the Engine Air Filter Element
- B-25 Replace the Spark Plugs - Ford Models
- Check the Engine Belt - Deutz Models
- Check the Engine Valve Clearances - Deutz Models
- Replace the Fuel Filter/Water Separator Element - Perkins Models
- Replace the Fuel Filter Element - Perkins Models
- Replace the Engine Oil and Filter - Perkins Models
- Check the Starting Aid - Perkins Models
- Check the Specific Gravity of Engine Coolant - Liquid Cooled Models
- Replace the PCV Valve - Ford Models
- Check the Boom Wear Pads
- Check the Extendable Axle Wear Pads
- Check the Free-wheel Configuration
- Check the Turntable Rotation Bearing Bolts
- Grease the Turntable Rotation Bearing and Rotate Gear
- Replace the Drive Hub Oil
- Replace the Engine Oil and Filter - Deutz Models
- Clean the Fuel Pump Strainer - Deutz Models
- Replace the Diesel Fuel Filter/Water Separator - Deutz & Perkins Models
- D-10 Replace the Fuel Hoses - Deutz Models
- D-11 Check the Engine Valve Clearances - Perkins Models
- D-12 Clean the Engine Breather Assembly - Perkins Models
- Test or Replace the Hydraulic Oil
- Change or Recondition the Engine Coolant - Liquid Cooled Models
- Change the Fuel Hoses - Ford Models
- Replace the Engine Air Breather - Perkins Models
- Grease the Steer Axle Wheel Bearings - 2WD Models
- Check the Fuel Injectors - Perkins Models
- Fault Code Chart
- Engine Will Not Crank Over
- Engine Cranks Over But Will Not Start - Ford Models
- Engine Runs While Cranking Then Dies - Ford Models
- Engine Cranks Over But Will Not Start - Diesel Models
- Ford Models
- Engine High Idle Inoperative - Ford Models
- Engine Low Idle Inoperative - Ford Models
- Engine High Idle Inoperative - Diesel Models
- Engine Low Idle Inoperative - Diesel Models
- All Functions Inoperative, Engine Starts and Runs
- All Lift and Steer Functions Inoperative, Drive Functions Operational
- Ground Controls Inoperative, Platform Controls Operate Normally
- Platform Controls Inoperative, Ground Controls Operate Normally
- Boom Up Function Inoperative
- Boom Down Function Inoperative
- Boom Extend Function Inoperative
- Boom Retract Function Inoperative
- Turntable Rotate Left Function Inoperative
- Turntable Rotate Right Function Inoperative
- All Platform Leveling Functions Inoperative
- Platform Level Up Function Inoperative
- Platform Level Down Function Inoperative
- Platform Rotate Left Function Inoperative
- Platform Rotate Right Function Inoperative
- Jib Boom Up Inoperative, S-85 Models
- Jib Boom Down Inoperative, S-85 Models
- Drive Chassis Jack Function Inoperative
- Axle Extend/Retract Inoperative
- Steer Left Function Inoperative
- Steer Right Function Inoperative
- All Drive Functions Inoperative, All Other Functions Operate Normally
- Drive Forward Or Reverse Function Inoperative
- Traction Function Inoperative
- Machine Will Not Drive At Full Speed
- Machine Drives At Full Speed With Platform Raised or Extended
- Drive Enable System Is Malfunctioning
- Auxiliary Functions Inoperative
- Electrical Components
- Electrical Symbols Legend
- Abbreviation Legend
- Engine Wire Harness - Ford Models
- Electrical Schematic - Ford Models
- Ground Control Box Wiring Diagram - Ford Models
- Platform Control Box Wiring Diagram - Ford Models
- Electrical Schematic - Deutz Models
- Ground Control Box Wiring Diagram - Deutz Models
- Platform Control Box Wiring Diagram - Deutz Models
- Electrical Schematic - Perkins Models
- Ground Control Box Wiring Diagram - Perkins Models
- Platform Control Box Wiring Diagram - Perkins Models
- Hydraulic Symbols Legend
- Hydraulic Schematic 2WD
- Hydraulic Schematic 4WD
- Joystick Controllers
- Horsepower Limiter Board
- Foot Switch
- Toggle Switches
- Platform
- Platform Leveling Slave Cylinder
- Platform Rotator
- Jib Boom
- Jib Boom Lift Cylinder
- Boom Cable Track
- Boom
- Boom Lift Cylinder
- Extension Cylinders
- Platform Leveling Master Cylinder
- Turntable Covers
- RPM Adjustment
- Flex Plate
- Oil Temperature and Oil Pressure Gauges
- Coolant Temperature and Oil Pressure Gauges
- Control Relays
- Power Relay
- Toggle Switches, See 1-4, Toggle Switches
- Wago® Components
- Engine Fault Codes - Ford Models
- 10-1 Lift/Steer Pump
- 10-2 Drive Pump
- 11-1 Function Manifold Components
- 11-2 Valve Adjustments - Function Manifold
- 11-3 Turntable Rotation Manifold Components
- 11-4 Chassis Jack Manifold Components
- 11-5 Axle Extend Dump Manifold Components
- 11-6 Steer Manifold Components
- 11-7 2WD Drive Manifold Components
- 11-8 Valve Adjustments - 2WD Drive Manifold
- 11-9 4WD Drive Manifold Components
- 11-10 Valve Adjustments - 4WD Drive Manifold
- 11-11 Jib Boom/Platform Rotate Manifold Components - S-85 Models
- 11-12 Brake/Two Speed Manifold Components
- 12-1 Fuel Tank
- 12-2 Hydraulic Tank
- 13-1 Rotation Hydraulic Motor
- 14-1 Yoke and Hub
- 14-2 Steering Cylinders
- 14-3 Tie Rod Cylinder
- 15-1 Yoke and Hub
- 15-2 Steering Cylinders, See 14-2, Steering Cylinders
- 15-3 Tie Rod Cylinder, See 14-3, Tie Rod Cylinder
- 16-1 Extendable Axles
- 16-2 Drive Chassis Lift Jacks
- 16-3 Hydraulic Limit Switches
- 17-1 Drive Motor REV B
- 17-2 Drive Hub REV B
- 17-3 Wheel Brake
Inside this manual
Real pages from this service manual (286 pages). Open the sample pages (PDF, 645 KB)
- Specifications, page 22: Section 2 • Specifications
- Troubleshooting, page 110: FAULT CODE CHART
- Diagram, page 198: Section 6 • Schematics
- Foldout diagram, page 190: Third Edition • First Printing
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie S-80, S-85 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 286 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).