Terex Genie Z-45, Z-25, Z-25J 1C Power Articulated Boom Lift Service Manual
287 pages · Publication 107846
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- Models
- Genie Z-45, Z-25, Z-25J 1C Power
- Serial coverage
- Deutz models: from 23041to 34010, Ford models: from 23190 to 34010, Perkins models: from 23009 to 34010, All models: from A34011to A47000, All models: from B101to B3300
- Manual type
- Service Manual
- Pages
- 287
- Publication
- 107846
- Condition
- Brand new
What's inside
From the manual's own table of contents: 120 topics. See sample pages (PDF, 586 KB)
- Important Information
- Serial Number Information
- Serial Number Legend
- General Safety Rules
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Manifold Component Specifications
- Ford LRG-425 EFI Engine Specifications
- Ford DSG-423 EFI Engine Specifications
- Deutz F3L-2011 / D2011 L03i Engine Specifications
- Perkins 404-22 Engine Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- SAE and Metric Fastener Torque Chart
- Introduction
- Pre-Delivery Preparation
- Maintenance Inspection Report
- Perform Pre-operation Inspection
- Perform Function Tests
- Perform Engine Maintenance
- Check the High Pressure Hydraulic Filter Condition Indicator
- Test the Oscillate Axle (if equipped)
- Perform 30 Day Service
Show all 120 topics
- Perform Engine Maintenance - Ford Models
- Inspect the Fuel Filter/Water Separator - Diesel Models
- Grease the Turntable Rotation Bearing and Rotate Gear
- A-10 Perform Engine Maintenance - Ford Models
- Inspect the Battery
- Inspect the Electrical Wiring
- Check the Exhaust System
- Inspect the Engine Air Filter
- Check the Oil Cooler and Cooling Fins - Deutz Models
- Inspect the Tires, Wheels and Lug Nut Torque
- Confirm the Proper Brake Configuration
- Check the Oil Level in the Drive Hubs
- Check and Adjust the Engine RPM - All Models
- B-10 Test the Ground Control Override
- B-11 Check the Directional Valve Linkage
- B-12 Test the Platform Self-leveling
- B-13 Test the Engine Idle Select
- B-14 Test the Fuel Select Operation - Ford Models
- B-15 Test the Drive Brakes
- B-16 Test the Drive Speed - Stowed Position
- B-17 Test the Drive Speed - Raised or Extended Position
- B-18 Test the Alarm Package (if equipped)
- B-19 Perform Hydraulic Oil Analysis
- B-20 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-21 Replace the Fuel Filter Element - Perkins Models
- B-22 Perform Engine Maintenance - Perkins Models
- B-23 Replace the Engine Air Filter Element - Ford Models
- B-24 Perform Engine Maintenance - Ford Models
- Perform Engine Maintenance - Deutz Models
- Grease the Platform Overload Mechanism (if equipped)
- Test the Platform Overload System (if equipped)
- Replace the Fuel Filter/Water Separator - Perkins Models
- Replace the Engine Air Filter Element - Deutz and Perkins Models
- Perform Engine Maintenance - Perkins Models
- Check the Boom Wear Pads
- Check the Turntable Rotation Bearing Bolts
- Inspect for Turntable Bearing Wear
- Replace the Drive Hub Oil
- Check the Free-wheel Configuration
- Replace the Hydraulic Filters
- Test or Replace the Hydraulic Oil
- Grease the Steer Axle Wheel Bearings, 2WD Models
- ALC-500 Circuit Board
- Joysticks
- Platform Leveling Slave Cylinder
- Platform Rotator
- Platform Overload System
- Jib Boom
- Jib Boom Lift Cylinder
- Cable Track
- Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom
- Secondary Boom Lift Cylinders
- RPM Adjustment - Ford and Deutz Models
- RPM Adjustment - Perkins Models
- Flex Plate
- Engine Fault Codes - Ford Models
- Lift/Steer Pump
- Drive Pump
- (before serial number 27001)
- (after serial number 27000)
- Directional Valve Manifold Components
- 8-12 Valve Adjustments, 2WD Traction Manifold
- 8-15 Valve Adjustments, 4WD Traction Manifold
- 8-16 Valve Coils
- Turntable Rotation Assembly
- Hub and Bearings, 2WD Models
- Oscillate Lock-out Cylinders
- Fault Codes - Control System
- Fault Codes - Ford LRG-425 EFI Models
- Fault Codes - Ford DSG-423 EFI Models
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Ford Engine Relay Layout
- Ford LRG-425 EFI Engine Harness
- Ford DSG-423 EFI Engine Harness
- Ford LRG-425 EFI (before serial number 30142)
- Ford DSG-423 EFI (after serial number 30141)
- Ground Control Box Terminal Strip Wiring Diagram, Z-45/25
- Ground Control Box Switch Panel Wiring Diagram, Z-45/25
- Platform Control Box Terminal Strip Wiring Diagram, Z-45/25
- Platform Control Box Switch Panel Wiring Diagram, Z-45/25
- Ground Control Box Terminal Strip Wiring Diagram, Z-45/25J
- Ground Control Box Switch Panel Wiring Diagram, Z-45/25J
- Platform Control Box Terminal Strip Wiring Diagram, Z-45/25J
- Platform Control Box Switch Panel Wiring Diagram, Z-45/25J
- Electrical Schematic, Z-45/25
- CE models
- Electrical Schematic, Z-45/25J
- Hydraulic Schematic, 2WD Models (before serial number 27001)
- Hydraulic Schematic, 2WD Models (after serial number 27000)
- Hydraulic Schematic, 4WD Models (before serial number 27001)
- Hydraulic Schematic, 4WD Models (after serial number 27000)
Inside this manual
Real pages from this service manual (287 pages). Open the sample pages (PDF, 585 KB)
- Specifications, page 22: Section 2 • Specifications
- Troubleshooting, page 170: Section 5 • Fault Codes
- Diagram, page 278: Platform Control Box Switch Panel Wiring Diagram, Z-45/25J
- Foldout diagram, page 180: MAP_CONN
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 287 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).