Terex Genie Z-45, Z-25, Z-25J DC Power Articulated Boom Lift Service Manual
175 pages · Publication 107939
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- Models
- Genie Z-45, Z-25, Z-25J DC Power
- Serial coverage
- from Z452504-23236 to Z452513A-48152, from Z452512B-2245 to Z452513B-3077
- Manual type
- Service Manual
- Pages
- 175
- Publication
- 107939
- Condition
- Brand new
What's inside
From the manual's own table of contents: 79 topics. See sample pages (PDF, 502 KB)
- Important Information
- Serial Number Information
- Serial Number Legend
- General Safety Rules
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Manifold Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- SAE and Metric Fasteners Torque Charts
- Introduction
- Pre-delivery Preparation
- Maintenance Inspection Report
- Inspect the Manuals and Decals
- Perform Pre-operation Inspection
- Perform Function Tests
- Perform 30 Day Service
- Grease the Turntable Rotation Bearing and Rotate Gear
- Replace the Drive Hub Oil
- Check the Batteries
- Inspect the Electrical Wiring
- Test the Key Switch
- Check the Tires, Wheels and Lug Nut Torque
Show all 79 topics
- Confirm the Proper Brake Configuration
- Check the Oil Level in the Drive Hubs and Mounting Bolt Torque
- Test the Ground Control Override
- Test the Platform Self-leveling
- Test the Drive Brakes
- B-10 Test the Drive Speed - Stowed Position
- B-11 Test the Drive Speed - Raised or Extended Position
- B-12 Test the Alarm Package (if equipped)
- B-13 Test the Turntable Rotation Stop
- B-14 Check the Electrical Contactors
- B-15 Perform Hydraulic Oil Analysis
- B-16 Test the Emergency Power System
- Grease the Platform Overload Mechanism (if equipped)
- Test the Platform Overload Mechanism (if equipped)
- Check the Primary Boom Wear Pads
- Check the Turntable Rotation Bearing Bolts
- Check the Free-wheel Configuration
- Replace the Hydraulic Tank Return Filter Element
- Inspect for Turntable Bearing Wear
- Test or Replace the Hydraulic Oil
- Grease the Steer Axle Wheel Bearings
- Controllers
- Platform Leveling Slave Cylinder
- Platform Rotator
- Platform Overload System (if equipped)
- Jib Boom
- Jib Boom Lift Cylinder
- Cable Track
- Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom
- Secondary Boom Lift Cylinders
- Auxiliary and Function Pump
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Jib Boom / Platform Rotate Manifold Components
- Turntable Rotation Manifold Components
- Valve Coils
- Turntable Rotation Assembly
- Motor Controller
- Fault Code Chart
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- (before serial number 31015)
- ANSI • CSA • AS (before serial number 31015)
- (after serial number 39313)
- ANSI • CSA • AS (after serial number 39313)
- ANSI •CSA • AS (after serial number 39313)
- Power Cable Wiring Diagram
- CTE Option, CE
- Charger Interlock Option
- (after serial number 31014)
- Hydraulic Schematic
Inside this manual
Real pages from this service manual (175 pages). Open the sample pages (PDF, 502 KB)
- Specifications, page 18: Section 2 • Specifications
- Troubleshooting, page 96: Section 5 • Fault Codes
- Diagram, page 166: CTE Option, CE
- Foldout diagram, page 118: Section 6 • Schematics
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 175 pages
Quantity one is the manual described above.
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60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).