Terex Genie Z-45, Z-25, Z-25J Bi-Energy Power Articulated Boom Lift Service Manual
169 pages · Publication 110188
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- Models
- Genie Z-45, Z-25, Z-25J Bi-Energy Power
- Serial coverage
- from Z452504-23236 to Z452507-31014
- Manual type
- Service Manual
- Pages
- 169
- Publication
- 110188
- Condition
- Brand new
What's inside
From the manual's own table of contents: 100 topics. See sample pages (PDF, 615 KB)
- Important Information
- Serial Number Information
- Revision History
- Serial Number Legend
- General Safety Rules
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Manifold Component Specifications
- Machine Torque Specifications
- Kubota Z482-E and Z482-E2B Engine Specifications
- Generator
- Generator Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- SAE and Metric Fasteners Torque Charts
- Introduction
- Pre-delivery Preparation
- Maintenance Inspection Report
- Perform Pre-operation Inspection
- Perform Function Tests
- Check the Generator Belts and Pulleys
- Perform 30 Day Service
- Perform Engine Maintenance
- Perform Engine Maintenance, Z482-E
Show all 100 topics
- Grease the Turntable Rotation Bearing and Rotate Gear
- A-10 Perform Engine Maintenance
- Check the Radiator
- Check the Exhaust System
- Check the Batteries
- Inspect the Electrical Wiring
- Check the Tires, Wheels and Lug Nut Torque
- Confirm the Proper Brake Configuration
- Check the Oil Level in the Drive Hubs
- Check and Adjust the Engine RPM
- Test the Ground Control Override
- B-10 Test the Platform Self-leveling
- B-11 Test the Engine Idle Select
- B-12 Test the Drive Brakes
- B-13 Test the Drive Speed - Stowed Position
- B-14 Test the Drive Speed - Raised or Extended Position
- B-15 Test the Alarm Package (if equipped)
- B-16 Check the Electrical Contactors
- B-17 Perform Hydraulic Oil Analysis
- B-18 Perform Engine Maintenance
- Grease the Platform Overload Mechanism (if equipped)
- Test the Platform Overload Mechanism (if equipped)
- Check the Primary Boom Wear Pads
- Check the Free-wheel Configuration
- Replace the Drive Hub Oil
- Replace the Hydraulic Tank Return Filter
- Calibrate the Platform Overload System (if equipped)
- Check the Turntable Rotation Bearing Bolts
- Inspect for Turntable Bearing Wear
- Perform Engine Maintenance, Z482-E2B
- Test or Replace the Hydraulic Oil
- Grease the Steer Axle Wheel Bearings
- Controllers
- Platform Leveling Slave Cylinder
- Platform Rotator
- Jib Boom
- Jib Boom Lift Cylinder
- Cable Track
- Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom
- Secondary Boom Lift Cylinders
- Timing Adjustment
- RPM Adjustment
- Engine Drive Pulley
- Generator Pulley
- Generator Belts
- Generator Voltage Regulator
- Auxiliary Pump
- Function Pump
- Function Manifold Components
- Valve Adjustments - Function Manifold
- Jib Boom / Platform Rotate Manifold Components
- Turntable Rotation Manifold Components
- Valve Coils
- Turntable Rotation Assembly
- Motor Controller
- Fault Code Chart
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Power Cable Diagram
- Engine Panel Diagram
- Electrical Schematic, Z-45/25, ANSI and CSA Models
- Electrical Schematic, Z-45/25, CE Models
- Electrical Schematic, Z-45/25J, ANSI and CSA Models
- Electrical Schematic, Z-45/25J, CE Models
- ANSI and CSA Models
- CE Models
- Platform Control Box Wiring Diagram, Z-45/25
- Platform Control Box Wiring Diagram, Z-45/25 (with LVI/BCI option)
- Platform Control Box Wiring Diagram, Z-45/25J
- Platform Control Box Wiring Diagram, Z-45/25J (with LVI/BCI option)
- Platform Level Cutout, CTE Option
- Hydraulic Schematic
Inside this manual
Real pages from this service manual (169 pages). Open the sample pages (PDF, 614 KB)
- Specifications, page 17: Section 2 • Specifications
- Troubleshooting, page 115: Section 5 • Fault Codes
- Diagram, page 155: Ground Control Box Switch Panel Wiring Diagram, Z-45/25J,
- Color page, page 22: Z-45/25 Bi-Energy • Z-45/25J Bi-Energy
- Foldout diagram, page 154: December 2012
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 169 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).