JLG 400S, 460SJ Boom Lift Parts Manual
752 pages · Publication 31215017
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What's inside
From the manual's own table of contents: 95 sections, 261 entries. See sample pages (PDF, 661 KB)
General59 topics
- SECTION 1 - FRAME
- FIGURE 1-1. AXLE INSTALLATION
- FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE
- FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE
- FIGURE 1-4. WHEEL DRIVE INSTALLATION (2WD)
- FIGURE 1-5. WHEEL DRIVE INSTALLATION (4WD)
- FIGURE 1-6. DRIVE HUB AND BRAKE ASSEMBLY - REAR
- FIGURE 1-7. DRIVE HUB ASSEMBLY - FRONT
- FIGURE 1-8. HUB - SPINDLE ASSEMBLY (2WD)
- FIGURE 1-9. DRIVE MOTOR ASSEMBLY (2WD)
- FIGURE 1-10. DRIVE MOTOR ASSEMBLY (4WD)
- FIGURE 1-11. TRACTION VALVE ASSEMBLY (2WD)
- FIGURE 1-12. TRACTION VALVE ASSEMBLY (4WD)
- FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ALL SPECS)
- FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FF NON-MARKING (AVAILABLE ON ALL SPECS)
- FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 14 X 17.5 FOAM FILLED (AVAILABLE ON ALL SPECS)
- FIGURE 1-16. FRAME SHIELD INSTALLATION - WITHOUT TOW BAR
- FIGURE 1-17. FRAME SHIELD INSTALLATION - WITH TOW BAR
- FIGURE 1-18. TOW BAR INSTALLATION
- FIGURE 1-19. TOW BAR ASSEMBLY
- FIGURE 1-20. LP TANK BRACKETS INSTALLATION
- SECTION 2 - TURNTABLE
- FIGURE 2-1. CONTROL VALVES INSTALLATION - 400S
- FIGURE 2-2. CONTROL VALVES INSTALLATION - 460SJ
- FIGURE 2-3. MAIN VALVE ASSEMBLY - 400S
- FIGURE 2-4. MAIN VALVE ASSEMBLY - 460SJ
- FIGURE 2-5. AXLE VALVE ASSEMBLY
- FIGURE 2-6. SWING DRIVE INSTALLATION
- FIGURE 2-7. SWING HUB/MOTOR ASSEMBLY
- FIGURE 2-8. TURNTABLE BEARING INSTALLATION
- FIGURE 2-9. BEARING LUBE INSTALLATION
- FIGURE 2-10. TURNTABLE LOCK INSTALLATION
- FIGURE 2-11. ROTARY COUPLING INSTALLATION
- FIGURE 2-12. TANKS INSTALLATION - DIESEL MACHINES
- FIGURE 2-13. TANKS INSTALLATION - GAS MACHINES
- FIGURE 2-14. HYDRAULIC TANK ASSEMBLY
- FIGURE 2-15. AUXILIARY PUMP AND BATTERY INSTALLATION
- FIGURE 2-16. AUXILIARY PUMP AND BATTERY WITH DISCONNECT SWITCH INSTALLATION
- FIGURE 2-17. AUXILIARY PUMP ASSEMBLY
- FIGURE 2-18. ELECTRICAL INSTALLATION - 400S
- FIGURE 2-19. ELECTRICAL INSTALLATION - 460SJ
- FIGURE 2-20. ELECTRICAL INSTALLATION – 460SJ WITH DEUTZ (STAGE V)
- FIGURE 2-21. ELECTRICAL PANEL ASSEMBLY
- FIGURE 2-22. WHITE NOISE ALARM INSTALLATION
- FIGURE 2-23. GROUND CONTROL ASSEMBLY – 400S
- FIGURE 2-24. GROUND CONTROL ASSEMBLY – 460SJ
- FIGURE 2-25. GROUND CONTROL ASSEMBLY - DEUTZ (STAGE V) (460SJ) (CE SPECS)
- AND CE SPECS)
- FIGURE 2-29. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION - 460SJ (CE SPEC) (PVC 2001)
- FIGURE 2-30. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION - 460SJ (STAGE V) (CE SPECS)
- FIGURE 2-31. GROUND CONTROL MOUNTING - 400S
- FIGURE 2-32. GROUND CONTROL MOUNTING - 460SJ
- FIGURE 2-33. GROUND CONTROL MOUNTING - DEUTZ (STAGE V) (460SJ) (CE SPECS)
- FIGURE 2-34. LIGHT PANEL INSTALLATION - 400S
- FIGURE 2-35. LIGHT PANEL INSTALLATION - 460SJ
- FIGURE 2-36. BEACON LIGHT INSTALLATION - AMBER
- FIGURE 2-37. BEACON LIGHT INSTALLATION - BLUE
- FIGURE 2-38. BEACON LIGHT INSTALLATION - RED
- FIGURE 2-39. HOOD INSTALLATION - ABS (DEUTZ & GM ENGINES)
Show all 96 sections
FIGURE 3-38. ENGINE BAFFLE INSTALLATION - ABS HOODS (KUBOTA ENGINES)56 topics
- FIGURE 3-39. ENGINE BAFFLE INSTALLATION - STEEL HOODS
- FIGURE 3-40. ENGINE TRAY JACK (USA BUILT MACHINES)
- FIGURE 3-41. ENGINE TRAY JACK (ROMANIAN BUILT MACHINES)
- FIGURE 3-42. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE)
- FIGURE 3-43. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE)
- FIGURE 3-44. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE)
- FIGURE 3-45. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINES)
- FIGURE 3-46. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE)
- FIGURE 3-47. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE)
- FIGURE 3-48. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ STAGE V ENGINE)
- FIGURE 3-49. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE) (PVC 2001)
- FIGURE 3-50. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE) (PVC 2007)
- FIGURE 3-51. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE)
- FIGURE 3-52. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE)
- FIGURE 3-53. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE)
- FIGURE 3-54. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ STAGE V ENGINE)
- SECTION 4 - BOOM
- FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - 400S
- FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - 460SJ (USA BUILT MACHINES)
- FIGURE 4-3. BOOM AND CYLINDERS INSTALLATION - 460SJ (ROMANIAN BUILT MACHINES)
- FIGURE 4-4. MAIN BOOM ASSEMBLY - 400S
- FIGURE 4-5. MAIN BOOM ASSEMBLY - 460SJ (USA BUILT MACHINES)
- FIGURE 4-6. MAIN BOOM ASSEMBLY - 460SJ (ROMANIAN BUILT MACHINES)
- FIGURE 4-7. JIB BOOM ASSEMBLY - 460SJ (USA BUILT MACHINES)
- FIGURE 4-8. JIB BOOM ASSEMBLY - 460SJ (ROMANIAN BUILT MACHINES)
- FIGURE 4-9. ROTATOR ASSEMBLY - 400S
- FIGURE 4-10. ROTATOR ASSEMBLY - 460SJ
- FIGURE 4-11. POWER TRACK INSTALLATION
- FIGURE 4-12. POWER TRACK INSTALLATION
- FIGURE 4-13. CAPACITY SWITCH INSTALLATION
- FIGURE 4-14. TRANSPORT SWITCHES INSTALLATION
- FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
- SECTION 5 - PLATFORM
- FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.52M) WITH SWING GATE (USA BUILT MACHINES)
- FIGURE 5-2. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE (USA BUILT MACHINES)
- FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (USA BUILT MACHINES)
- FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.52M) WITH DROP BAR (USA BUILT MACHINES)
- FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (USA BUILT MACHINES)
- FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (USA BUILT MACHINES)
- CHINA SPECS) (USA BUILT MACHINES)
- FIGURE 5-12. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH DROP BAR (ROMANIAN BUILT MACHINES)
- FIGURE 5-14. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH GATE
- FIGURE 5-15. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
- FIGURE 5-16. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)
- FIGURE 5-17. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)
- FIGURE 5-18. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
- FIGURE 5-19. PLATFORM CONSOLE BOX INSTALLATION
- FIGURE 5-20. PLATFORM CONSOLE BOX ASSEMBLY
- FIGURE 5-21. CONTROLLER ASSEMBLY (DRIVE AND STEER)
- FIGURE 5-22. CONTROLLER ASSEMBLY (LIFT AND SWING)
- FIGURE 5-23. FOOTSWITCH ASSEMBLY
- FIGURE 5-24. LIGHT PANEL INSTALLATION - 400S
- FIGURE 5-25. LIGHT PANEL INSTALLATION - 460SJ
- FIGURE 5-26. TRAY INSTALLATION
- FIGURE 5-27. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM (OPTIONAL)
- FIGURE 5-28. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL)
FIGURE 8-23. BREAKER BOX KIT - 110/220V 16AMP BREAKER (CE SPEC)51 topics
- FIGURE 8-24. BREAKER BOX KIT - 30MA/16 AMP
- FIGURE 8-25. BREAKER BOX KIT WITH THREE BREAKERS
- SPECS)
- CHINA SPECS) (PVC 2001)
- CHINA SPECS) (PVC 2007)
- CE AND CHINA SPECS) (PVC 2001)
- CE AND CHINA SPECS) (PVC 2007)
- CE AND CHINA SPECS)
- FIGURE 8-35. ENGINE HARNESS - DEUTZ D2011
- FIGURE 8-38. ENGINE HARNESS - DEUTZ (STAGE V)
- FIGURE 8-39. ENGINE HARNESS - KUBOTA
- FIGURE 8-40. FUEL HARNESS - DEUTZ D2.9L4 ENGINE
- FIGURE 8-41. FUEL HARNESS - DEUTZ (STAGE V) ENGINE
- FIGURE 8-42. FUEL HARNESS - KUBOTA ENGINE
- FIGURE 8-43. GENERATOR HARNESS - 2500W
- FIGURE 8-44. GENERATOR HARNESS - 4000W
- FIGURE 8-45. GROUND CONTROL BOX HARNESS
- FIGURE 8-46. INTERFACE HARNESS - WITH 1 CELL LSS (PVC 2001)
- FIGURE 8-47. INTERFACE HARNESS - WITH 1 CELL LSS (PVC 2007)
- FIGURE 8-48. PLATFORM CONSOLE BOX HARNESS
- FIGURE 8-49. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
- FIGURE 8-50. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
- FIGURE 8-51. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE SPEC)
- FIGURE 8-52. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE SPEC)
- FIGURE 8-53. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
- FIGURE 8-54. TURNTABLE HARNESS
- FIGURE 8-55. VALVE HARNESS - MAIN VALVE
- FIGURE 8-56. SKYLINE HARNESS
- FIGURE 8-57. SKYEYE INTERMEDIATE HARNESS
- FIGURE 8-58. SKYEYE RECEIVER HARNESS (PVC 2001)
- FIGURE 8-59. SKYEYE RECEIVER HARNESS (PVC 2007)
- FIGURE 8-60. SKYEYE EMITTER HARNESS (PVC 2001)
- FIGURE 8-61. SKYEYE EMITTER HARNESS (PVC 2007)
- SECTION 9 - DECAL
- FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CSA SPECS - ENGLISH (400S)
- FIGURE 9-2. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CSA SPECS - ENGLISH (460SJ)
- FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC (460SJ)
- FIGURE 9-4. DECAL INSTALLATION - CE SPEC (400S) (PVC 2001)
- FIGURE 9-5. DECAL INSTALLATION - CE SPEC (460SJ)
- FIGURE 9-6. INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (400S)
- FIGURE 9-7. DECAL INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (460SJ)
- FIGURE 9-8. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (400S)
- FIGURE 9-9. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (460SJ)
- FIGURE 9-10. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (400S)
- FIGURE 9-11. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (460SJ)
- FIGURE 9-12. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (400S)
- FIGURE 9-13. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (460SJ)
- FIGURE 9-14. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (400S)
- FIGURE 9-15. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (460SJ)
- FIGURE 9-16. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (400S)
- FIGURE 9-17. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (460SJ)
Inside this manual
Real pages from this parts manual (752 pages). Open the sample pages (PDF, 660 KB)
- Parts illustration, page 33: SECTION 1 - FRAME
- Parts illustration, page 627: SECTION 8 - ELECTRICAL
- Parts illustration, page 693: SECTION 9 - DECAL
Other manuals for this machine
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This is a parts manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 752 pages
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