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JLG 400S, 460SJ Boom Lift Parts Manual

512 pages · Publication 3121236

$69.59
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Models
400S, 460SJ
Serial coverage
0300096000-0300203770, Exclude Serial Number Range: 0300184729, 0300200144, 0300200145, 0300200477, 0300202448-0300202450, 0300203261, 0300203262, 0300203307, 0300203308, 0300203351, 0300203352, 0300203394, 0300203395, 0300203439, 0300203440, 0300203580-0300203203584, 0300203628-0300203632, 0300203677-0300203681, 0300203724, 0300203725, 0300203727, 0300203728, 0300203771-0300203775, 030020476
Manual type
Parts Manual
Pages
512
Publication
3121236
Condition
Brand new
JLG 400S, 460SJ Boom Lift Parts Manual, publication 3121236

What's inside

From the manual's own table of contents: 45 sections, 101 entries. See sample pages (PDF, 571 KB)

General46 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE
  • FIGURE 1-2. AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE
  • FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS
  • FIGURE 1-6. DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES
  • FIGURE 1-9. FRAME VALVES AND SHIELDS INSTALLATION (SN 0300096000 through 0300115395)
  • FIGURE 1-10. FRAME VALVES AND SHIELDS INSTALLATION (SN 0300115396 through 0300203770)
  • FIGURE 1-11. SEMI-TRACK INSTALLATION
  • FIGURE 1-12. TOW PACKAGE INSTALLATION
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. VALVES INSTALLATIONS
  • FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
  • FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
  • FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS
  • FIGURE 2-8. CATERPILLAR ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM)
  • FIGURE 2-9. CATERPILLAR ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM)
  • FIGURE 2-10. CATERPILLAR ENGINE INSTALLATION (WITH UGM)
  • FIGURE 2-11. DEUTZ D2011 ENGINE INSTALLATION
  • FIGURE 2-12. DEUTZ TD2.9L4 ENGINE INSTALLATION
  • FIGURE 2-13. GM ENGINE INSTALLATION (WITHOUT UGM)
  • FIGURE 2-14. GM ENGINE INSTALLATION (WITH UGM)
  • FIGURE 2-15. PERKINS ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN COOLING FAN (WITHOUT UGM)
  • FIGURE 2-16. PERKINS ENGINE INSTALLATION - WITH MECHANICAL DRIVEN COOLING FAN (WITHOUT UGM)
  • FIGURE 2-17. PERKINS ENGINE INSTALLATION (WITH UGM)
  • FIGURE 2-18. PISTON PUMP ASSEMBLY
  • FIGURE 2-19. AUXILIARY PUMP ASSEMBLY
  • FIGURE 2-20. DUAL FUEL INSTALLATIONS (GM MACHINES ONLY)
  • FIGURE 2-21. TANK INSTALLATIONS
  • FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)
  • FIGURE 2-27. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
  • FIGURE 2-30. 2500W GENERATOR INSTALLATION - CATERPILLAR ENGINE MACHINES (OPTIONAL)
  • FIGURE 2-31. 2500W GENERATOR INSTALLATION - DEUTZ D2011 ENGINE MACHINES (OPTIONAL)
  • FIGURE 2-32. 2500W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINE MACHINES (OPTIONAL)
  • FIGURE 2-33. 2500W GENERATOR INSTALLATION - GM ENGINES MACHINES (OPTIONAL)
  • FIGURE 2-34. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINE MACHINES (OPTIONAL)
  • FIGURE 2-35. 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINE MACHINES (OPTIONAL)
  • FIGURE 2-36. 4000W GENERATOR INSTALLATION - GM ENGINES
  • MACHINES
  • FIGURE 2-38. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINE MACHINES
  • FIGURE 2-39. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINE MACHINES
  • FIGURE 2-40. SKYAIR AIR COMPRESSOR INSTALLATION
  • FIGURE 2-41. AIR COMPRESSOR ASSEMBLY
  • SECTION 3 - BOOM
  • FIGURE 3-1. BOOM INSTALLATIONS
  • FIGURE 3-2. BOOM ASSEMBLY - 400S
  • FIGURE 3-3. BOOM ASSEMBLY - 460SJ
FIGURE 3-6. PLATFORM SUPPORT INSTALLATION - WITH LSS
FIGURE 3-7. PLATFORM AND GLAZIER SUPPORT INSTALLATION - WITH LSS (400S ONLY)
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
FIGURE 4-3. SOFT TOUCH INSTALLATION (OPTIONAL)
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 4-7. CONTROLLER ASSEMBLY (SWING AND LIFT)
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 4-11. SKYGUARD SYSTEM INSTALLATION
FIGURE 4-12. CROSS RAIL INSTALLATION
FIGURE 4-13. SKYGLAZIER INSTALLATION
FIGURE 4-14. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)
FIGURE 4-15. SKYWELDER INSTALLATION (50HZ)
FIGURE 4-16. SKYWELDER INSTALLATION (60HZ)
FIGURE 4-17. SKYWELDER PREP PACKAGE (60HZ)
FIGURE 4-18. WELDER ASSEMBLY
FIGURE 4-19. SKYCUTTER INSTALLATION
FIGURE 4-20. PLASMA CUTTER ASSEMBLY
Show all 46 sections
FIGURE 4-21. PIPE RACKS INSTALLATION
SECTION 5 - CYLINDER
FIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
FIGURE 5-4. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - 400S
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - JIB (460SJ) (ORIGINAL EQUIPMENT)
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - JIB (460SJ) (USAGE MAY VARY) (SERVICE REPLACEMENT)
FIGURE 5-7. LIFT CYLINDER ASSEMBLY - JIB (460SJ) (USAGE MAY VARY) (SERVICE REPLACEMENT)
FIGURE 5-8. LIFT CYLINDER ASSEMBLY - MAIN
FIGURE 5-9. MASTER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT FOR) (SN 0300096000 through 0300165144)
FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY
SECTION 6 - HYDRAULIC
FIGURE 6-2. AXLE LOCKOUT HYDRAULIC DIAGRAM (ANSI SPEC) (SN 0300115396 through 0300140364)
FIGURE 6-3. AXLE LOCKOUT HYDRAULIC DIAGRAM (CE SPEC) (SN 0300115396 through 0300140364)
FIGURE 6-4. AXLE LOCKOUT HYDRAULIC DIAGRAM (ANSI AND CE SPEC) (SN 0300140365 through 0300203770)
FIGURE 6-11. STANDARD HYDRAULIC DIAGRAM
FIGURE 6-12. STANDARD HYDRAULIC DIAGRAM
FIGURE 6-13. STANDARD HYDRAULIC DIAGRAM
FIGURE 6-14. STANDARD HYDRAULIC DIAGRAM
FIGURE 6-15. HYDRAULIC DIAGRAM LIST
SECTION 7 - ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (MACHINES WITHOUT UGM)10 topics
  • SECTION 8 - DECALS
  • FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
  • FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS)
  • FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS)
  • SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
  • FIGURE 9-1. MODEL 400S/460SJ STANDARD PARTS
  • FIGURE 9-2. MODEL 400S/460SJ VARIABLE PARTS
  • SECTION 10 - SPECIAL OPTIONS
  • FIGURE 10-1. SPECIAL OPTIONS LIST
  • PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (512 pages). Open the sample pages (PDF, 570 KB)

Sample pages from the JLG 400S, 460SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 275: SECTION 3 - BOOM
  • Parts illustration, page 415: SECTION 7 - ELECTRICAL
  • Parts illustration, page 471: SECTION 8 - DECALS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 400S, 460SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121236$69.59
Other manuals for the 400S, 460SJ

Service manuals

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 512 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

JLG 400S HC3, 460SJ HC3Service Manual · 31215869 · $69.71JLG 3394RT, 340AJ, 400S, 4394RT, 450A Series II, 450AJ Series II, 460SJ, 6Parts Manual · 3121245 · $69.75JLG 400S HC3, 460SJ HC3Parts Manual · 31215870 · $79.85JLG 400S, 460SJParts Manual · 3120789 · $69.67JLG 400S, 460SJParts Manual · 3120896 · $69.87JLG 400S, 460SJParts Manual · 31215017 · $79.57JLG 400S, 460SJParts Manual · 3121672 · $99.55

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).