JLG 400S, 460SJ Boom Lift Parts Manual

Name: JLG 400S, 460SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 3121672
Price: 99.55 USD
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950 pages · Publication 3121672

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Models: 400S, 460SJ
Serial coverage: 0300184729, 0300200144, 0300200145, 0300200477, 0300202448-0300202450, 0300203261, 0300203262, 0300203307, 0300203308, 0300203351, 0300203352, 0300203394, 0300203395, 0300203439, 0300203440, 0300203580-0300203584, 0300203628-0300203632, 0300203677-0300203681, 0300203724, 0300203725, 0300203727, 0300203728, 0300203771-0300203775, 0300203771-0300272360, 030020476, 1300007289-1300007393, E300000100-E300007988, Exclude Serial Number Range: 0300272174-0300272184, E300007847
Manual type: Parts Manual
Pages: 950
Publication: 3121672
Condition: Brand new

JLG 400S, 460SJ Boom Lift Parts Manual, publication 3121672

What's inside

From the manual's own table of contents: 12 sections, 258 entries. See sample pages (PDF, 674 KB)

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SECTION 1 - FRAME24 topics

FIGURE 1-1. AXLE INSTALLATION
FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE
FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE
FIGURE 1-4. WHEEL DRIVE INSTALLATION (2WD)
FIGURE 1-5. WHEEL DRIVE INSTALLATION (4WD)
FIGURE 1-6. DRIVE HUB AND BRAKE ASSEMBLY - REAR
FIGURE 1-7. DRIVE HUB ASSEMBLY - FRONT
FIGURE 1-8. HUB - SPINDLE ASSEMBLY (2WD)
FIGURE 1-9. DRIVE MOTOR ASSEMBLY (2WD)
FIGURE 1-10. DRIVE MOTOR ASSEMBLY (4WD)
FIGURE 1-11. TRACTION VALVE ASSEMBLY (2WD)
FIGURE 1-12. TRACTION VALVE ASSEMBLY (4WD)
FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 12 X 16.5 PNEUMATIC (AVAILABLE ON ANSI, ANSI EXPORT, CSA AND CHINA SPECS)
FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 12 X 16.5 PNEUMATIC WITH TIRE SEALANT (AVAILABLE ON ANSI, ANSI EXPORT, CSA AN
FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ALL SPECS)
FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FF NON-MARKING (AVAILABLE ON ALL SPECS)
FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 14 X 17.5 PNEUMATIC (AVAILABLE ON ANSI, ANSI EXPORT, CSA AND CHINA SPECS)
FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 14 X 17.5 FOAM FILLED (AVAILABLE ON ALL SPECS)
FIGURE 1-19. TIRE AND WHEEL INSTALLATION - 33 X 16LL X 16.1 PNEUMATIC TURF AND SAND (AVAILABLE ON ANSI, CSA, ANSI EXPORT
FIGURE 1-20. FRAME SHIELD INSTALLATION - WITHOUT TOW BAR
FIGURE 1-21. FRAME SHIELD INSTALLATION - WITH TOW BAR
FIGURE 1-22. TOW BAR INSTALLATION
FIGURE 1-23. TOW BAR ASSEMBLY
FIGURE 1-24. LP TANK BRACKETS INSTALLATION

SECTION 2 - TURNTABLE37 topics

FIGURE 2-1. CONTROL VALVES INSTALLATION - 400S
FIGURE 2-2. CONTROL VALVES INSTALLATION - 460SJ
FIGURE 2-3. MAIN VALVE ASSEMBLY - 400S
FIGURE 2-4. MAIN VALVE ASSEMBLY - 460SJ
FIGURE 2-5. AXLE VALVE ASSEMBLY
FIGURE 2-6. SWING DRIVE INSTALLATION
FIGURE 2-7. SWING HUB/MOTOR ASSEMBLY
FIGURE 2-8. TURNTABLE BEARING INSTALLATION
FIGURE 2-9. BEARING LUBE INSTALLATION
FIGURE 2-10. TURNTABLE LOCK INSTALLATION
FIGURE 2-11. ROTARY COUPLING INSTALLATION
FIGURE 2-16. HYDRAULIC TANK ASSEMBLY
FIGURE 2-17. AUXILIARY PUMP AND BATTERY INSTALLATION
FIGURE 2-18. AUXILIARY PUMP AND BATTERY WITH DISCONNECT SWITCH INSTALLATION
FIGURE 2-19. AUXILIARY PUMP ASSEMBLY
FIGURE 2-20. ELECTRICAL INSTALLATION - 400S (ALL SPECS EXCEPT AUSTRALIAN SPEC) (SN 0300203771 through 0300250355)
FIGURE 2-21. ELECTRICAL INSTALLATION - 400S (ALL SPECS EXCEPT AUSTRALIAN SPEC) (SN 0300250356 through 0300272360)
FIGURE 2-28. ELECTRICAL PANEL ASSEMBLY
FIGURE 2-29. GROUND CONTROL ASSEMBLY - 400S (ALL SPECS EXCEPT AUSTRALIAN SPEC) (SN 0300203771 through 0300250355)
FIGURE 2-32. GROUND CONTROL ASSEMBLY - 400S (ANSI AND CSA SPECS)
FIGURE 2-37. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION - 400S (ALL SPECS EXCEPT CE SPEC)
FIGURE 2-38. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION - 400S (CE SPEC)
FIGURE 2-39. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION - 460SJ (ALL SPECS EXCEPT CE SPEC)
FIGURE 2-40. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION - 460SJ (CE SPEC)
FIGURE 2-41. BEACON LIGHT INSTALLATION - AMBER
FIGURE 2-46. HOOD INSTALLATION - ABS (DEUTZ & GM ENGINES)
FIGURE 2-47. HOOD INSTALLATION - ABS (KUBOTA ENGINES)
FIGURE 2-48. HOOD INSTALLATION - ABS (KUBOTA ENGINES) (CE SPECS)
FIGURE 2-49. ABS HOOD ASSEMBLY - ENGINE SIDE
FIGURE 2-50. ABS HOOD ASSEMBLY - ENGINE SIDE (CE SPEC)
FIGURE 2-51. ABS HOOD ASSEMBLY - TANK SIDE
FIGURE 2-52. ABS HOOD ASSEMBLY - TANK SIDE (CE SPEC)
FIGURE 2-53. HOOD INSTALLATION - STEEL
FIGURE 2-54. STEEL HOOD ASSEMBLY - ENGINE SIDE (ANSI EXPORT SPECS)
FIGURE 2-55. STEEL HOOD ASSEMBLY - TANK SIDE (ANSI EXPORT SPECS)
FIGURE 2-56. SOUND REDUCTION INSTALLATION - KUBOTA ENGINE MACHINES WITH STEEL HOODS
FIGURE 2-57. TURNTABLE COVERS INSTALLATION

SECTION 3 - ENGINE64 topics

FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPE
FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN AND CE SPECS)
FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN AND CE SPECS)
FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)
FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC)
FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT SPEC)
FIGURE 3-7. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)
FIGURE 3-8. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)
FIGURE 3-9. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)
FIGURE 3-10. ENGINE COMPONENTS - DEUTZ D2011 (STAGE V)
FIGURE 3-11. ENGINE COMPONENTS - DEUTZ D2011
FIGURE 3-12. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, CSA AND ANSI EXPORT SPECS)
FIGURE 3-13. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE) (ANSI, CSA AND ANSI EXPORT SPECS)
FIGURE 3-14. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, CSA AND ANSI EXPORT SPECS)
FIGURE 3-15. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)
FIGURE 3-16. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)
FIGURE 3-17. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)
FIGURE 3-18. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE
FIGURE 3-19. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)
FIGURE 3-20. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE
FIGURE 3-21. ENGINE INSTALLATION - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300203771 through 0300222291)
FIGURE 3-22. ENGINE INSTALLATION - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300222292 through 0300272360)
FIGURE 3-23. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300203771 through 0300222291)
FIGURE 3-24. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300222292 through 0300272360)
FIGURE 3-28. ENGINE INSTALLATION - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300222292 through 0300272360)
FIGURE 3-29. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300203771 through 0300222291)
FIGURE 3-30. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300222292 through 0300272360)
FIGURE 3-31. ENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300203771 through 0300222291)
FIGURE 3-32. ENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300222292 through 0300272360)
FIGURE 3-33. FUEL SYSTEM MOUNTING - GM ENGINES
FIGURE 3-34. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300203771 through 0300241777)
FIGURE 3-35. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300241778 through 0300272360)
FIGURE 3-36. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300203771 through 0300241777)
FIGURE 3-37. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300241778 through 0300272360)
FIGURE 3-38. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300203771 through 0300241777)
FIGURE 3-39. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300241778 through 0300272360)
FIGURE 3-40. PUMP COUPLING KIT - KUBOTA ENGINE
FIGURE 3-41. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300203771 through 0300241777)
FIGURE 3-42. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300241778 through 0300272360)
FIGURE 3-43. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300203771 through 0300241777)
FIGURE 3-44. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300241778 through 0300272360)
FIGURE 3-48. PUMP COUPLING KIT (KUBOTA ENGINES)
FIGURE 3-49. GEAR PUMP ASSEMBLY
FIGURE 3-50. PISTON PUMP ASSEMBLY
FIGURE 3-51. SPARK ARRESTOR INSTALLATION - DEUTZ D2.9L4 ENGINE
FIGURE 3-52. CATALYTIC SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE
FIGURE 3-53. SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE
FIGURE 3-54. SPARK ARRESTOR INSTALLATION - KUBOTA ENGINE
FIGURE 3-55. ENGINE BAFFLE INSTALLATION - ABS HOODS (DEUTZ & GM ENGINES)
FIGURE 3-56. ENGINE BAFFLE INSTALLATION - ABS HOODS (KUBOTA ENGINES)
FIGURE 3-57. ENGINE BAFFLE INSTALLATION - STEEL HOODS
FIGURE 3-60. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE)
FIGURE 3-61. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE)
FIGURE 3-62. GENERATOR INSTALLATION - 2500W/60HZ (GM ENGINE)
FIGURE 3-63. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE)
FIGURE 3-64. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINE)
FIGURE 3-65. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE)
FIGURE 3-66. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE)
FIGURE 3-67. GENERATOR INSTALLATION - 4000W/60HZ (GM ENGINE)
FIGURE 3-68. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE)
FIGURE 3-69. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE)
FIGURE 3-70. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE)
FIGURE 3-71. GENERATOR INSTALLATION - 7500W/60HZ (GM ENGINE)
FIGURE 3-72. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE)

SECTION 4 - BOOM9 topics

FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - 400S (EUROPEAN BUILT)
FIGURE 4-5. MAIN BOOM ASSEMBLY - 400S
FIGURE 4-18. CAPACITY SWITCH INSTALLATION
FIGURE 4-19. TRANSPORT SWITCHES INSTALLATION
FIGURE 4-20. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS
FIGURE 4-21. PLATFORM SUPPORT INSTALLATION WITH 4 CELL LSS
FIGURE 4-22. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS
FIGURE 4-23. CABLES AND CLAMPS INSTALLATION - 400S (ANSI, ANSI EXPORT, CSA AND CHINA SPECS)
FIGURE 4-26. CABLES AND CLAMPS INSTALLATION - 460SJ (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300203771 through 0300212083)

SECTION 5 - PLATFORM33 topics

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.52M) WITH SWING GATE (USA BUILT MACHINES)
FIGURE 5-2. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE (USA BUILT MACHINES)
FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (USA BUILT MACHINES)
FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.52M) WITH DROP BAR (USA BUILT MACHINES)
FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (USA BUILT MACHINES)
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (USA BUILT MACHINES)
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ANSI, ANSI EXPORT AND CHINA SPECS) (USA BU
FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (ROMANIAN BUILT MACHINES)
FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (ROMANIAN BUILT MACHINES).554 FIGURE 5-12. PL
FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (ROMANIAN BUILT MACHINES).558 FIGURE 5-14. PL
FIGURE 5-15. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
FIGURE 5-16. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)
FIGURE 5-17. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)
FIGURE 5-18. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
FIGURE 5-19. CONSOLE BOX INSTALLATION - WITHOUT SKYGUARD
FIGURE 5-21. CONSOLE BOX INSTALLATION - WITH SKYGUARD (SN 0300259127 through 0300272360)
FIGURE 5-22. CONSOLE BOX ASSEMBLY - WITHOUT SKYGUARD (SN 0300203771 through 0300220006)
FIGURE 5-27. CONTROLLER ASSEMBLY - DRIVE AND STEER
FIGURE 5-28. CONTROLLER ASSEMBLY - LIFT AND SWING
FIGURE 5-29. FOOTSWITCH ASSEMBLY
FIGURE 5-30. LIGHT PANEL INSTALLATION - 400S (ANSI, ANSI EXPORT AND CSA SPECS)
FIGURE 5-31. LIGHT PANEL INSTALLATION - 400S (CE SPECS)
FIGURE 5-32. LIGHT PANEL INSTALLATION - 460SJ
FIGURE 5-33. TRAY INSTALLATION
FIGURE 5-34. SOFT TOUCH INSTALLATION - 36IN X 8FT (91.5CM X 2.44M) PLATFORM (OPTIONAL)
FIGURE 5-37. SKYEYE INSTALLATION
FIGURE 5-38. SKYLINE INSTALLATION
FIGURE 5-39. CROSS RAIL INSTALLATION
FIGURE 5-40. SKYGLAZIER INSTALLATION
FIGURE 5-41. SKYWELDER INSTALLATION (50HZ)
FIGURE 5-42. SKYWELDER INSTALLATION (60HZ)
FIGURE 5-43. SKYWELDER PREP PACKAGE (60HZ)
FIGURE 5-44. WELDER ASSEMBLY

SECTION 6 - CYLINDER6 topics

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY
FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY
FIGURE 6-10. MASTER CYLINDER ASSEMBLY
FIGURE 6-11. STEER CYLINDER ASSEMBLY
FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY (SN E300005674 through E300006467)
FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY (SN E300006468 through E300007988)

SECTION 7 - HYDRAULIC7 topics

FIGURE 7-3. 400S 4WD HYDRAULIC SYSTEM INSTALLATION (WITHOUT ARCTIC PACKAGE) (SN 0300203771 through 0300214505)
FIGURE 7-4. 400S 4WD HYDRAULIC SYSTEM INSTALLATION (WITH ARCTIC PACKAGE) (SN 0300203771 through 0300214505)
FIGURE 7-5. 400S 4WD HYDRAULIC SYSTEM INSTALLATION (ALL MACHINES) (SN 0300214506 through 0300220609)
FIGURE 7-9. 460SJ 4WD HYDRAULIC SYSTEM INSTALLATION (WITHOUT ARCTIC PACKAGE) (SN 0300203771 through 0300214505)
FIGURE 7-10. 460SJ 4WD HYDRAULIC SYSTEM INSTALLATION (WITH ARCTIC PACKAGE) (SN 0300203771 through 0300214505)
FIGURE 7-11. 460SJ 4WD HYDRAULIC SYSTEM INSTALLATION (ALL MACHINES) (SN 0300214506 through 0300220609)
FIGURE 7-13. HYDRAULIC DIAGRAM LIST

SECTION 8 - ELECTRICAL42 topics

FIGURE 8-1. ELECTRICAL DIAGRAM LIST
FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT, CSA AND CHINA SPECS)
FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 220V (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300203771 through 0300220609)
FIGURE 8-4. AC BOX AT PLATFORM - 110V IEC YELLOW (CE SPEC)
FIGURE 8-5. AC BOX AT PLATFORM - 220V IEC BLUE (CE SPEC)
FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE SPEC)
FIGURE 8-9. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPEC)
FIGURE 8-10. AC BOX AT PLATFORM - 220V AFSINT107 (CE SPEC)
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ANSI EXPORT, AUSTRALIAN, CE AND CHINA
FIGURE 8-12. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS)
FIGURE 8-13. BATTERY DISCONNECT SWITCH
FIGURE 8-14. BEACON HARNESS (BLUE BEACON LIGHT ONLY)
FIGURE 8-15. BEACON EXTENSION HARNESS (BLUE BEACON LIGHT ONLY)
FIGURE 8-16. BOOM HARNESS - 400S
FIGURE 8-17. BOOM HARNESS - 460SJ
FIGURE 8-18. BOOM CAPACITY PROXIMITY SWITCH HARNESS (400S ONLY)
FIGURE 8-19. BOOM TELE IN PROXIMITY SWITCH HARNESS
FIGURE 8-23. BREAKER BOX KIT - 110/220V 10AMP BREAKER (CE SPEC)
FIGURE 8-24. BREAKER BOX KIT - 110/220V 16AMP BREAKER (CE SPEC)
FIGURE 8-25. ENGINE HARNESS - DEUTZ D2011
FIGURE 8-26. ENGINE HARNESS - DEUTZ D2.9L4
FIGURE 8-27. ENGINE HARNESS - GM
FIGURE 8-28. ENGINE HARNESS - KUBOTA
FIGURE 8-29. FUEL HARNESS - DEUTZ D2.9L4 ENGINE
FIGURE 8-30. FUEL HARNESS - KUBOTA ENGINE
FIGURE 8-31. GENERATOR HARNESS - 2500W
FIGURE 8-32. GENERATOR HARNESS - 4000W
FIGURE 8-33. GROUND CONTROL BOX HARNESS
FIGURE 8-34. INTERFACE HARNESS - WITH 1 CELL LSS
FIGURE 8-35. LSS HARNESS
FIGURE 8-38. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
FIGURE 8-39. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
FIGURE 8-41. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE SPEC)
FIGURE 8-43. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE SPEC)
FIGURE 8-44. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
FIGURE 8-45. SKYGUARD HARNESS
FIGURE 8-46. TURNTABLE HARNESS
FIGURE 8-47. VALVE HARNESS - MAIN VALVE
FIGURE 8-48. SKYLINE HARNESS
FIGURE 8-49. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-50. SKYEYE RECEIVER HARNESS
FIGURE 8-51. SKYEYE EMITTER HARNESS

SECTION 9 - DECALS22 topics

FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CHINA SPECS - ENGLISH (400S WITH DEUTZ AND GM ENGINES)
FIGURE 9-2. DECAL INSTALLATION - ANSI SPECS - ENGLISH (400S WITH KUBOTA ENGINES)
FIGURE 9-3. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CHINA SPECS - ENGLISH (460SJ WITH DEUTZ AND GM ENGINES)
FIGURE 9-4. DECAL INSTALLATION - ANSI SPECS - ENGLISH (460SJ WITH KUBOTA ENGINES)
FIGURE 9-5. DECAL INSTALLATION - AUSTRALIAN SPEC (460SJ)
FIGURE 9-6. DECAL INSTALLATION - CE SPEC (400S)
FIGURE 9-7. DECAL INSTALLATION - CE SPEC (460SJ)
FIGURE 9-8. DECAL INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (400S)
FIGURE 9-9. DECAL INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (460SJ)
FIGURE 9-10. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (400S)
FIGURE 9-11. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (460SJ)
FIGURE 9-12. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (400S WITH DEUTZ AND GM ENGINES)
FIGURE 9-13. DECAL INSTALLATION - CSA SPECS (ENGLISH) (400S WITH KUBOTA ENGINES)
FIGURE 9-14. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (460SJ WITH DEUTZ AND GM ENGINES)
FIGURE 9-15. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (460SJ WITH KUBOTA ENGINES)
FIGURE 9-16. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (400S)
FIGURE 9-17. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (460SJ)
FIGURE 9-18. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (400S)
FIGURE 9-19. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (460SJ)
FIGURE 9-20. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (400S)
FIGURE 9-21. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (460SJ)
FIGURE 9-22. DECAL INSTALLATION - OPTIONS

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK1 topic

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS1 topic

FIGURE 11-1. SPECIAL OPTIONS

PART NUMBER INDEX

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Sample pages from the JLG 400S, 460SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 503: SECTION 4 - BOOM
Parts illustration, page 643: SECTION 6 - CYLINDER
Parts illustration, page 909: SECTION 9 - DECALS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 400S, 460SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121672$99.55

Service manuals

Service Manual 3120788 · 464 pagesCovers 400S, 460SJSerial: Prior to 0300203771, Exclude Serial Number Range: 0300184729, 0300200144-0300200145, 0300200476-0300200477, 0300202446-0300202450, 0300203261-0300203262, 0300203307-0300203308, 0300203351-0300203352, 0300203394-0300203395, 0300203439-0300203440, 0300203580-0300203584, 0300203628-0300203632, 0300203677-0300203681, 0300203724-0300203725, 0300203727-0300203728$69.61Details

Service Manual 3120895 · 462 pagesCovers 400S, 460SJSerial: Prior to 0300203771, Exclude Serial Number Range: 0300184729, 0300200144-0300200145, 0300200476-0300200477, 0300202446-0300202450, 0300203261-0300203262, 0300203307-0300203308, 0300203351-0300203352, 0300203394-0300203395, 0300203439-0300203440, 0300203580-0300203584, 0300203628-0300203632, 0300203677-0300203681, 0300203724-0300203725, 0300203727-0300203728$69.87Details

Service Manual 3121671 · 662 pagesCovers 400S, 460SJSerial: 0300184729, 0300200144-0300200145, 0300200476-0300200477, 0300202446-0300202450, 0300203261-0300203262, 0300203307-0300203308, 0300203351-0300203352, 0300203394-0300203395, 0300203439-0300203440, 0300203580-0300203584, 0300203628-0300203632, 0300203677-0300203681, 0300203724-0300203725, 0300203727-0300203728, 0300203771-0300272360, 1300007289-1300007393, E300000100-E300007988, Exclude Serial Number Range: 0300272174-0300272184, E300007847$69.79Details

Service Manual 31215016 · 666 pagesCovers 400S, 460SJ$69.57Details

Service Manual 31217137 · 666 pagesCovers 400S, 460SJ$69.69Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 950 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).